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Hill-Rom 305 Manual Bed Service Manual Download Page 113

4.27  Casters for Individual Brake and Steer

Chapter 4: Removal, Replacement, and Adjustment Procedures

4

Hill-Rom® Basic Care™ Bed, Hill-Rom® 305 Manual Bed,

Page 4 - 61 

 

Hill-Rom® 405 Electric Bed Service Manual (MAN336 REV 2)

4.27 Casters for Individual Brake and Steer

Tools required:

Phillips head screwdriver

 

Caster blocks

 

Bed frame jack

Removal

1. Disconnect the battery cable from the control board (refer to procedure 4.7 

on page 4-16).

SHOCK HAZARD:

Disconnect the bed from its power source. Failure to do so could cause 
injury or equipment damage.

2. Disconnect the bed from its power source.

WARNING:

Put caster blocks behind the casters at the opposite end of the bed. 
Failure to do so could cause injury.

3. Put caster blocks behind the casters at the opposite end of the bed that you 

are to work on.

4. Use a jack to lift the end of the bed you are must work on off of the floor.

5. Remove the bolt (A) and washer (B) that attach the caster (C) to the bed 

frame (D) (see figure 4-28 on page 4-62).

6. Remove the caster (C) from the bed frame (D).

Summary of Contents for 305 Manual Bed

Page 1: ...SERVICE MANUAL Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed From Hill Rom Product No P1440 P1441 MAN336 REV 2...

Page 2: ......

Page 3: ...st Printing 2004 Printed in the USA Basic Care is a trademark of Hill Rom Services Inc CSA is a registered trademark of Canadian Standards Association Hill Rom is a registered trademark of Hill Rom Se...

Page 4: ...ce Manual MAN336 REV 2 NOTE The back cover is a comprehensive list of Technical Support contact information for Hill Rom The product discussed in this manual may not be available in all of the countri...

Page 5: ...rning and Caution Labels 1 13 Chapter 2 Troubleshooting Procedures Getting Started 2 1 Initial Actions 2 2 Function Checks 2 2 Final Actions 2 4 None of the Bed Functions Operate 2 5 The Head Up Funct...

Page 6: ...lating Sleep Deck 3 1 Siderails 3 1 Motion Control 3 1 Transformer Configurations 3 2 Motor Assemblies 3 3 Battery Backup 3 3 Controls 3 3 Chapter 4 Removal Replacement and Adjustment Procedures Tool...

Page 7: ...erail Control Cable 4 49 Siderail Top Cane 4 52 Siderail Wire Cover 4 53 Central Brake and Steer Caster Assemblies 4 54 Central Brake and Steer Pedal Assemblies 4 59 Casters for Individual Brake and S...

Page 8: ...Hard to Clean Spots 6 2 Disinfecting 6 2 Component Handling 6 2 PC Board 6 2 Lubrication Requirements 6 3 Preventive Maintenance 6 5 Preventive Maintenance Schedule 6 6 Preventive Maintenance Checklis...

Page 9: ...Bed It also includes a parts lists in chapter 5 to order replacement components Audience This manual is intended for use by only facility approved persons Use by not approved persons can cause injury...

Page 10: ...uction clarification The symbol below shows a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that could affect patient or user safety Disobeying a warning...

Page 11: ...lift capacity maximum 200 lb 91 kg Maximum height of seat section in Tren delenburg position 23 5 59 7 cm Siderail opening size 3 875 9 843 cm Distance between siderails 11 375 28 893 cm Length with s...

Page 12: ...310 lb 141 kg Feature Dimension Mattress width 36 to 37 91 cm to 94 cm Mattress length standard model 80 to 81 203 cm to 206 cm Mattress length short model 76 to 77 193 cm to 196 cm Mattress thickness...

Page 13: ...AC 220 V AC to 230 V AC 240 V AC Power Input 100 V AC to 127 V AC 1 0 A 220 V AC to 240 V AC 0 5 A Frequency 50 60 Hz Condition Range Rated voltage 100 V 110 V to 115 V 120 V to 127 V 220 V to 230 V 2...

Page 14: ...IEC 60601 1 IEC 60601 2 38 a CSA is a registered trademark of Canadian Standards Association Inc Equipment classification per EN 60601 1 Class I equipment internally powered equipment Degree of prote...

Page 15: ...tion P1440A Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed electric model P1441A Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed manual model P1440...

Page 16: ...siderails are fully latched when in the raised position Failure to do so could cause injury or death NOTE Siderails are intended to be a reminder to the patient of the unit s edges not a patient restr...

Page 17: ...ould service the bed Service by not approved persons could cause injury or equipment damage WARNING Obey the product manufacturer s instructions Failure to do so could cause injury or equipment damage...

Page 18: ...om service Failure to do so could cause injury or equipment damage WARNING Follow applicable infection control policies and procedures Failure to do so could cause the spread of infection WARNING Inst...

Page 19: ...o not have any force applied to them Failure to do so could cause equipment damage CAUTION Do not use harsh cleansers disinfectants such as a scouring pad heavy duty grease removers solvents such as t...

Page 20: ...equipment Use the transport handles footboard or other designated location Failure to do so could cause equipment damage CAUTION Do not lower the bed frame while the trapeze support assembly is attac...

Page 21: ...ution Labels Chapter 1 Introduction Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 1 13 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 1 Warning and Caution Labels Figure 1 5 Warning and...

Page 22: ...arning and Caution Labels Chapter 1 Introduction Page 1 14 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 1 6 Battery Backup Wiring Diagra...

Page 23: ...e product can be answered with a Yes or No to the statement Your response will lead to another step in the procedure a repair analysis procedure RAP or a component replacement If more than one compone...

Page 24: ...by incorrect operator action Yes No Go to Function Checks on page 2 2 4 Tell the operator to refer to the Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed User Manual USR124 To make su...

Page 25: ...on lowers Yes No Go to page 2 13 8 Press the Hilow Up switch The bed rises Yes No Go to page 2 16 9 Press the Hilow Down switch The bed lowers Yes No Go to page 2 18 10 Raise the bed to the high posit...

Page 26: ...caster refer to procedure 4 25 on page 4 54 15 If the bed has individual brake and steer casters press the brakes on each caster that has that function Try to move the bed out of its position The bed...

Page 27: ...power cord is tightly seated in the connector on the control box Yes No Tightly seat the power cord into its connector on the control box If this corrects the problem go to Final Actions on page 2 4...

Page 28: ...the head motor into its socket on the control box The head up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the head motor refer to procedure 4 8 on page 4 18 The head up...

Page 29: ...edure 4 21 on page 4 46 The head up function operates from this siderail Yes No Replace the siderail with the faulty function refer to procedure 4 16 on page 4 37 If this corrects the problem go to Fi...

Page 30: ...the head motor into its socket on the control box The head down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the head motor refer to procedure 4 8 on page 4 18 The head...

Page 31: ...n that does not operate refer to procedure 4 21 on page 4 46 The head down function operates from this siderail Yes No Replace the siderail with the faulty function refer to procedure 4 21 on page 4 4...

Page 32: ...n the function is locked out Yes No Turn the head function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to cool...

Page 33: ...r the knee motor into its socket on the control box The knee up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the knee motor refer to procedure 4 10 on page 4 23 The knee...

Page 34: ...does not operate refer to procedure 4 21 on page 4 46 The knee up function operates from this siderail Yes No Replace the siderail that has the knee up function that does not operate refer to procedur...

Page 35: ...r the knee motor into its socket on the control box The knee down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the knee motor refer to procedure 4 10 on page 4 23 The kne...

Page 36: ...does not operate refer to procedure 4 21 on page 4 46 The knee down function operates from this siderail Yes No Replace the siderail that has the knee down function that does not operate refer to proc...

Page 37: ...on the function is locked out Yes No Turn the knee function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to coo...

Page 38: ...the hilow motor into its socket on the control box The hilow up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the hilow motor refer to procedure 4 11 on page 4 25 The hilo...

Page 39: ...does not operate refer to procedure 4 21 on page 4 46 The hilow up function operates from this siderail Yes No Replace the siderail that has the hilow up function that does not operate refer to proce...

Page 40: ...the hilow motor into its socket on the control box The hilow down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the hilow motor refer to procedure 4 11 on page 4 25 The h...

Page 41: ...does not operate refer to procedure 4 21 on page 4 46 The hilow down function operates from this siderail Yes No Replace the siderail that has the hilow down function that does not operate refer to p...

Page 42: ...on the function is locked out Yes No Turn the hilow function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its power source and allow the bed to co...

Page 43: ...he head function lockout off If this corrects the problem go to Final Actions on page 2 4 3 Do the procedure on page 2 6 The head section rises when the control for the auto contour up is pressed Yes...

Page 44: ...e head function lockout off If this corrects the problem go to Final Actions on page 2 4 3 Do the procedure on page 2 8 The head section lowers when the control for the auto contour down is pressed Ye...

Page 45: ...endelenburg box assembly B refer to procedure 4 3 on page 4 7 If this corrects the problem go to Final Actions on page 2 4 2 Visually examine the Trendelenburg or Reverse Trendelenburg rods C The Tren...

Page 46: ...nburg Function Does Not Operate Chapter 2 Troubleshooting Procedures Page 2 24 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 2 1 Trendele...

Page 47: ...o to step 2 2 The CPR wire C is held tightly in the bracket D Yes No Tighten the screw E that attaches the CPR wire C under the bracket D If this corrects the problem go to Final Actions on page 2 4 O...

Page 48: ...PR Function Does Not Operate Chapter 2 Troubleshooting Procedures Page 2 26 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 2 2 CPR Control...

Page 49: ...that provide the motion of the different bed sections Articulating Sleep Deck The articulating sleep deck contains the head seat knee and foot sections These sections except for the seat section artic...

Page 50: ...ous connector positions on the control board see figure 3 1 on page 3 2 NOTE The control board is configured for either E1 E2 or E3 transformers Figure 3 1 Transformer Configurations For the correct t...

Page 51: ...ing load SWL of 450 lb 204 kg on the bed For the battery backup wiring diagram see figure 1 6 on page 1 14 Controls On the electric bed patients or caregivers can push the low voltage controls located...

Page 52: ...Introduction Chapter 3 Theory of Operation Page 3 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 53: ...e bed the tools and supplies that follow as applicable Phillips head screwdriver Screwdriver Small screwdriver 13 mm socket 17 mm socket Ratchet 8 mm nut driver deep well 13 mm nut driver 6 mm wrench...

Page 54: ...ements Chapter 4 Removal Replacement and Adjustment Procedures Page 4 2 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Bed supports Straps Bed fr...

Page 55: ...e the head section to its highest position 2 Adjust the bed height to have access to the cables A see figure 4 1 on page 4 4 SHOCK HAZARD Disconnect the bed from its power source Failure to do so coul...

Page 56: ...ice Manual MAN336 REV 2 Figure 4 1 Control Box Assembly Replacement 1 Do the removal procedure in the reverse order CAUTION Connect the cables to the correct socket Failure to do so may cause the equi...

Page 57: ...Panel Foot End Tools required Phillips head screwdriver Wire cutters Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 1 Disconnect...

Page 58: ...ble damage 3 Carefully cut all of the wires ties on the two cables C from the foot end control panel A to the bed frame D 4 Disconnect the two cables C from the control box assembly B 5 Remove the foo...

Page 59: ...he bed from its power source Failure to do so could cause injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the battery cable from the control board refer to procedure...

Page 60: ...djustment Procedures Page 4 8 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 3 Trendelenburg Control Box Replacement 1 Do the removal pr...

Page 61: ...ause injury or equipment damage 3 Put bed supports under the upper bed frame A see figure 4 4 on page 4 10 SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or...

Page 62: ...urg Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 10 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 4 Trendele...

Page 63: ...ee how it is attached to the bed 3 Insert the Trendelenburg rod C into the trip lever E 4 Install the retaining ring B to attach the Trendelenburg rod C to the trip lever E 5 Install the retaining rin...

Page 64: ...Trendelenburg Indicators Tools required Screwdriver Rubber mallet Whenever one of the Trendelenburg indicators needs replaced or reset adjust the indicator caps Removal Carefully pry the indicator cap...

Page 65: ...he bed is now at 0 Trendelenburg and Reverse Trendelenburg CAUTION Use care when you remove the indicator caps Failure to do so could cause damage the indicator cap 4 If the indicator cap A is install...

Page 66: ...er Needle nose pliers Removal 1 Raise the head section to the highest position 2 Adjust the bed height to have access to the cover A see figure 4 6 on page 4 14 Figure 4 6 Control Box Assembly SHOCK H...

Page 67: ...Bed Page 4 15 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 5 Disconnect the battery cable D from the control board E 6 Remove the fuse F from the fuse assembly G 7 Remove the fuse H from the...

Page 68: ...screwdriver Needle nose pliers Removal 1 Raise the head section to the highest position 2 Adjust the bed height to have access to the cover A see figure 4 7 on page 4 16 Figure 4 7 Control Box Assembl...

Page 69: ...connect the battery cable E from the control board F 7 Disconnect the battery cable E and the fuse assembly G from the two batteries D CAUTION Dispose of batteries in accordance with your local regula...

Page 70: ...Use the CPR handle A to lower the head section B to the lowest position see figure 4 8 on page 4 19 5 Make a note to show how the cable routes from the head motor C to the control box assembly D CAUTI...

Page 71: ...in the cables to allow the bed to move through its full range of motion Make sure the bed cables do not bind and do not have any force applied to them Failure to do so could cause equipment damage 1...

Page 72: ...ZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 4 Disconnect the bed from its power source 5 Make a note to show how the cable routes from the CPR...

Page 73: ...Cable Chapter 4 Removal Replacement and Adjustment Procedures 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 4 21 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 9 CPR Cable As...

Page 74: ...Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion Make sure the bed cables do not bind and do not have any force applied to them Failure to...

Page 75: ...eep surface and fold it back toward the head section A WARNING Attach the foot section to the head section Failure to do so could cause injury 5 Use straps to attach the foot section B to the head sec...

Page 76: ...D to the bed frame F 11 Remove the knee motor D Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion Make sure the bed cables do not bind and...

Page 77: ...d frame 2 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 3 Raise the head section A to its highest position see figure 4 11 on page 4 26 SHOCK HAZARD Disconnec...

Page 78: ...ring K washer L and pin M that attach the other half of the hilow motor B to the bed frame E Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of mot...

Page 79: ...rd the head section NOTE If either of these sections cannot be raised this procedure can be done from underneath the foot end WARNING Attach the foot section to the head section Failure to do so could...

Page 80: ...justment Procedures Page 4 28 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 12 Manual Crank Handle Assembly Replacement 1 Do the remova...

Page 81: ...nd WARNING Attach the foot section to the head section Failure to do so could cause injury 3 Use straps to attach the foot section to the head section 4 Remove the footboard A from the bed frame B see...

Page 82: ...bly Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures Page 4 30 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 1...

Page 83: ...ment Procedures 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 4 31 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 12 Remove the two bolts L that attach the drive screw assembly H to th...

Page 84: ...Install appropriate temporary supports Failure to do so could cause injury or equipment damage 1 Put bed supports under the upper bed frame 2 Raise the knee section and the head section to their highe...

Page 85: ...gs Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 4 33 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4...

Page 86: ...h the drive screw assembly H to the bed frame B 12 Remove the two bolts L that attach the drive screw assembly H and the two gas springs M to the bed frame B 13 Remove the two retaining rings N two sp...

Page 87: ...to work SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 3 Disconnect the bed from its power source 4 Disconnect the battery cable from th...

Page 88: ...4 36 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 15 CPR Handle Assembly Replacement Do the removal procedure in the reverse order Ad...

Page 89: ...If you replace a footrail C do as follows a Raise the head section B and the knee section D to their highest positions b Lift the foot section E of the sleep surface and fold it back toward the head s...

Page 90: ...16 Siderails Chapter 4 Removal Replacement and Adjustment Procedures Page 4 38 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 16 Siderai...

Page 91: ...bed do as follows a Remove and discard the label I on the inside of the siderail control assembly J NOTE The new headrail comes with a new label for the inside of the siderail control assembly b Remo...

Page 92: ...ex wrench Wire cutters Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the...

Page 93: ...Adjustment Procedures 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 4 41 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 17 Slide Bracket Replacement 1 Do the removal procedure...

Page 94: ...raction Assembly Tools required 4 mm hex wrench 4 mm T handle hex wrench Phillips head screwdriver Screwdriver Removal 1 Raise the bed to the highest position 2 Lower the siderail A to the down positi...

Page 95: ...REV 2 WARNING Wear eye protection Failure to do so may cause eye injury 4 Put on eye protection 5 Remove the two screws D that attach the top cane E to the siderail A 6 Remove the two spring assembli...

Page 96: ...ard Assembly Foot End Tools required 13mm hex wrench Removal 1 Raise the bed to the highest position 2 Remove the two screws A that attach the siderail guard B to the siderail C 3 Remove the siderail...

Page 97: ...uard Assembly Head End Tools required 13mm hex wrench Removal 1 Raise the bed to the highest position 2 Remove the two screws A that attach the siderail guard B to the siderail C 3 Remove the siderail...

Page 98: ...ad screwdriver Wire cutters 8 mm nut driver deep well Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 1 Disconnect the bed from it...

Page 99: ...e G out of the outer half of the siderail control assembly D 10 Remove and discard the two halves of the siderail control assembly D and B Replacement 1 Remove and save the center screw C from the new...

Page 100: ...Removal Replacement and Adjustment Procedures Page 4 48 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 9 Connect the bed to the correct power sou...

Page 101: ...oard refer to procedure 4 7 on page 4 16 4 Make a note that shows how the cable routes from the siderail A to the control box assembly B see figure 4 22 on page 4 50 5 Remove the two screws C that att...

Page 102: ...ontrol Cable Chapter 4 Removal Replacement and Adjustment Procedures Page 4 50 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 22 Siderai...

Page 103: ...le I from the control box assembly B Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion Make sure the bed cables do not bind and do not have...

Page 104: ...4 23 Siderail Top Cane Tools required Phillips head screwdriver Removal 1 Raise the siderail A to its up and locked position see figure 4 23 on page 4 52 2 Remove the two screws B that attach the top...

Page 105: ...il Wire Cover Tools required Phillips head screwdriver Removal 1 Raise the siderail A to its up and locked position 2 Remove the two screws B that attach the siderail wire cover C to the siderail A 3...

Page 106: ...ower source Failure to do so could cause injury or equipment damage 2 Disconnect the bed from its power source Remove the Foot End WARNING Put caster blocks behind the casters at the opposite end of t...

Page 107: ...TE As the hex rod is pushed through the caster the caster will fall off the bed frame 8 If necessary remove the bolt K and nut L that attach the linkage M to the rocker arm J 9 Remove the bolt N and w...

Page 108: ...d of the bed off of the floor 4 Remove the bolt S and washer T that attach the brake caster U to the bed frame D see figure 4 26 on page 4 56 Figure 4 26 Central Brake and Steer Brake Caster Assemblie...

Page 109: ...on the right hand side see figure 4 25 on page 4 55 NOTE When left hand and right hand sides of the bed are identified they are from the patient s point of view CAUTION Make sure that a flat side of...

Page 110: ...CAUTION Make sure that a flat side of the hex rod faces upward when it is installed Failure to do so may cause the central brake and steer to not operate correctly 3 Push the hex rod X through the op...

Page 111: ...use injury or equipment damage 2 Disconnect the bed from its power source 3 Put the central brake and steer pedals A in the neutral position see figure 4 27 on page 4 60 4 Remove the two screws B that...

Page 112: ...336 REV 2 Figure 4 27 Central Brake and Steer Pedal Assemblies Replacement CAUTION Make sure that a flat side of the hex rod faces upward when it is installed Failure to do so may cause the central br...

Page 113: ...re 4 7 on page 4 16 SHOCK HAZARD Disconnect the bed from its power source Failure to do so could cause injury or equipment damage 2 Disconnect the bed from its power source WARNING Put caster blocks b...

Page 114: ...stment Procedures Page 4 62 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 28 Casters for Individual Brake and Steer Replacement 1 Do th...

Page 115: ...e bed could cause injury or equipment damage 2 Unplug the bed from its power source WARNING Put caster blocks behind the casters at the opposite end of the bed Failure to do so could cause injury 3 Pu...

Page 116: ...ter Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 64 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Figure 4 29 4 Corne...

Page 117: ...336 REV 2 4 29 Bumper Tools required 5 mm hex wrench Removal 1 Raise the bed to its highest position 2 Remove the screw A and bushing B that attach the bumper C to the bed frame D see figure 4 30 on p...

Page 118: ...est position 2 Lower the head and knee sections to their lowest positions 3 If you are to replace a seat panel A or thigh panel B do as follows see figure 4 31 on page 4 66 a Remove the four retaining...

Page 119: ...the mattress stop K do as follows a Remove the two screws L b Remove the mattress stop K 6 If you replace a head panel H do as follows a Remove the two headrails I from the bed frame E refer to proce...

Page 120: ...4 30 Sleep Surface Panels Chapter 4 Removal Replacement and Adjustment Procedures Page 4 68 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 121: ...anual MAN336 REV 2 Chapter 5 Parts List Service Parts Ordering Use the parts lists in this manual to identify the necessary part number s Find the product number and serial number on the product ident...

Page 122: ...ipping charges added to invoice All orders shipped by Hill Rom nominated unless specified Address all inquiries to ATTN TECHNICAL SUPPORT PARTS HILL ROM COMPANY INC 1069 STATE ROUTE 46 E BATESVILLE IN...

Page 123: ...panying the parts will show the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have be...

Page 124: ...Exchange Policy Chapter 5 Parts List Page 5 4 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 125: ...number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for fa...

Page 126: ...Warranty Chapter 5 Parts List Page 5 6 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 127: ...re 131520 2 Control box assembly a 100 V 131521 2 Control box assembly a 110 V 115 V 131522 2 Control box assembly a 120 V 127 V 131523 2 Control box assembly a 220 V 230 V 131524 2 Control box assemb...

Page 128: ...ize Bermuda Brazil Cay man Islands Colombia Costa Rica Ecua dor Thailand Venezuela El Salvador Guatemala Honduras Jamaica Nicara gua Panama Peru Philippines U S Vir gin Islands Lebanon Mexico Saudi Ar...

Page 129: ...240 V 131493 2 Head foot board assembly 151415 2 Head siderail assembly right hand 151417 2 Head siderail assembly left hand 151419 2 Foot siderail assembly right hand 151421 2 Siderail assembly foot...

Page 130: ...eru Philippines U S Vir gin Islands Lebanon Mexico Saudi Arabia Aruba Antigua Barbuda and Brit ish Virgin Islands 131504 5 Power cord b CG 4 19 Australia and New Zealand 131505 5 Power cord b CG 5 Chi...

Page 131: ...Recommended Spare Parts Chapter 5 Parts List 5 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 5 11 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 132: ...Base Frame Model A Chapter 5 Parts List Page 5 12 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Base Frame Model A Figure 5 2 Base Frame Model A...

Page 133: ...Caster hex rod 5 131421 5 Rocker arm assembly Basic Care 6 131467 2 Brake steer pedal pad set 7 131425 1 Brake steer hex rod center 8 131433 1 Brake steer caster central brake and steer 9 131430 1 Sw...

Page 134: ...P1440 Model A Chapter 5 Parts List Page 5 14 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Upper Frame P1440 Model A Figure 5 3 Upper Frame P14...

Page 135: ...Trend rods short 11 151404 2 Hi low transverse bars 12 131526 1 Control panel foot end 13 131520 1 Control box assembly 100 V 14 131521 1 Control box assembly 110 V 115 V 15 131522 1 Control box asse...

Page 136: ...ate kit as applicable 31 141128 4 Upper frame end caps 32 141490 4 Control box mounting screw Not shown 151458 1 Control box upgrade kit 100 V Not shown 151459 1 Control box upgrade kit 110 V 115 V No...

Page 137: ...Upper Frame P1440 Model A Chapter 5 Parts List 5 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 5 17 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 138: ...P1441 Model A Chapter 5 Parts List Page 5 18 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Upper Frame P1441 Model A Figure 5 4 Upper Frame P14...

Page 139: ...enburg indicator 6 131497 3 Connecting rod manual 7 131440 4 Bumper assembly 8 P1445 1 IV pole Basic Care 9 131500 1 Shaft knee 10 131498 1 Shaft hi low 11 131496 1 Shaft head 12 131499 2 Springs hilo...

Page 140: ...Siderails Model A Chapter 5 Parts List Page 5 20 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Siderails Model A Figure 5 5 Siderails Model A...

Page 141: ...traction bar assembly head left hand 8 131673 1 Siderail retraction bar assembly foot left hand 9 131486 1 Siderail assembly foot left hand 10 131485 1 Siderail retraction bar assembly foot right hand...

Page 142: ...Power Cord Chapter 5 Parts List Page 5 22 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Power Cord Figure 5 6 Power Cord...

Page 143: ...nds Lebanon Mexico Saudi Arabia Aruba Antigua Barbuda and British Virgin Islands 2 131506 1 Power cord CG 6 Japan 3 131507 Power cord CG 7 Taiwan 4 131509 1 Power cord CG 9 Argentina 5 131501 1 Power...

Page 144: ...Part Number Quantity Description 1 131469 1 Head panel electric standard length 2 131470 1 Head panel electric short length 3 131471 1 Head panel manual standard length 4 131472 1 Head panel manual sh...

Page 145: ...Sleep Surface Chapter 5 Parts List 5 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 5 25 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 146: ...Base Frame Model B Chapter 5 Parts List Page 5 26 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Base Frame Model B Figure 5 8 Base Frame Model B...

Page 147: ...iption 1 151414 4 Caster hole covers includes frame covers 2 151408 4 Rocker arm assembly 3 151409 2 Brake steer link head end 4 151411 2 Brake steer pedal right hand 5 151413 2 Brake steer pedal left...

Page 148: ...P1440 Model B Chapter 5 Parts List Page 5 28 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Upper Frame P1440 Model B Figure 5 9 Upper Frame P14...

Page 149: ...Trend rods standard Trend rods short 11 151404 2 Hi low transverse bars 12 151431 1 Control panel foot end 13 151425 1 Control box assembly 100 V 14 151426 1 Control box assembly 110 V 115 V 15 151427...

Page 150: ...anual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTE Order the control box assembly as applicable 30 151407 2 Saw tooth rack insert 31 141128 2 Upper frame end caps 32 141490 4 Control...

Page 151: ...Upper Frame P1440 Model B Chapter 5 Parts List 5 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 5 31 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 152: ...Siderails Model B Chapter 5 Parts List Page 5 32 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Siderails Model B Figure 5 10 Siderail Model B...

Page 153: ...t left 7 151418 1 Siderail plastic assembly head left hand 8 151422 1 Siderail plastic assembly foot left hand 9 151421 1 Foot siderail assembly left hand 10 151420 1 Siderail plastic assembly head ri...

Page 154: ...Siderails Model B Chapter 5 Parts List Page 5 34 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

Page 155: ...ure to follow facility protocols may cause death or injury SHOCK HAZARD Disconnect the unit from its power source Failure to do so could cause injury or equipment damage SHOCK HAZARD Do not expose the...

Page 156: ...y to first saturate the spot Disinfecting Dilute disinfectants and germicides as specified on the manufacturer s label Component Handling CAUTION Make sure that your hands are clean and only handle th...

Page 157: ...store place the removed PC board in an antistatic protective bag Lubrication Requirements WARNING Obey the product manufacturer s instructions Failure to do so could cause injury or equipment damage C...

Page 158: ...Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 SA3352 1400 Gear grease use on motor gears only SA0646 1400 Teflon a lubricant dry a Teflon is a registered...

Page 159: ...PM and testing not only meet Joint Commission requirements but will help make sure of a long operative life for the bed PM will minimize downtime due to excessive wear The following PM schedule guide...

Page 160: ...the siderails operate correctly Siderail Examine the siderail and make sure it latches correctly and is not loose Adjust if necessary Pivot points Lubricate all pivot points on the bed Power cord and...

Page 161: ...c Bed Service Manual MAN336 REV 2 Battery Replace the batteries every two years Batteries are lead acid type dispose in accordance with your local regulations Electrical Do an electrical leakage test...

Page 162: ...nufacturer Trendelenburg Lockout controls Brake and steer option Individual brake caster Individual brake steer caster Caster tires Siderail controls Siderail Model Number Pivot points Power cord and...

Page 163: ...dure to conserve battery power Tools required Phillips head screwdriver 1 Raise the head section A to its full up position 2 Lower the bed to have access to the cover B on the control box assembly C s...

Page 164: ...Rom 405 Electric Bed Service Manual MAN336 REV 2 5 Disconnect the battery cable E from the control board F 6 Make sure the indicator G turns off 7 Connect the battery cable E to the control board F N...

Page 165: ...12 a Loosen the screw C that attaches the CPR wire D to the bracket E b Pull a small part of the CPR wire D out of the cable F c While you hold the CPR wire D tightly tighten the screw C to attach the...

Page 166: ...screw C that attaches the CPR wire D to the bracket E b Allow a small part of the CPR wire D to go into the cable F c Hold the CPR wire D tightly tighten the screw C to attach the wire D to the brack...

Page 167: ...m 405 Electric Bed Service Manual MAN336 REV 2 Chapter 7 Accessories Accessories Table 7 1 Accessories List Product Number Description P1445 IV pole P846F Trapeze support light neutral P847B Fracture...

Page 168: ...two sectioned telescopic IV pole fits into any of the four socket locations on the bed two at the head end and two at the foot end Installation WARNING Install the IV pole correctly Failure to do so...

Page 169: ...ge 7 3 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Removal 3 To remove the IV pole A turn it counterclockwise and lift it from the socket B Adjustment 4 To change the height of the IV pole A...

Page 170: ...ratchet 3 8 wrench Installation 1 Install the four bolts A and two backing plates B to attach the trapeze support C on the bed frame D see figure 7 2 on page 7 4 Figure 7 2 Trapeze Support CAUTION Do...

Page 171: ...ries 7 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 7 5 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 Removal 1 Loosen and remove the four bolts A and the two backing plates B 2 Remove...

Page 172: ...The model P847B sockets have a 3 4 inside diameter while the P847C sockets have a 1 2 inside diameter Please specify which size is necessary when ordering Installation 1 Put the short adapter tubes A...

Page 173: ...ies 7 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Page 7 7 Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 2 Lift the adapter tubes C upward in order to remove them from the IV sockets D at...

Page 174: ...7 3 Fracture Frame Adapter P847B and P847C Chapter 7 Accessories Page 7 8 Hill Rom Basic Care Bed Hill Rom 305 Manual Bed Hill Rom 405 Electric Bed Service Manual MAN336 REV 2 NOTES...

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Page 176: ...353 0 1 413 6005 Fax 353 0 1 413 6030 dublin sales hill rom com Italia Hill Rom S p A Tel 39 0 02 950541 Fax 39 0 02 95328578 Hill Rom Japan Tel 81 0 3 5715 3420 Fax 81 0 3 5715 3425 c o Hill Rom Japa...

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