HiGH-LiFT YL-3600-H Installation & Operation Manual Download

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Electrical schematic diagram (240V Single-phase motor) (415V three-phase optional)

(* Installation sure to follow the schematic wiring to ensure reliable the ground at the ground, the

input power leakage, over-current protection switch must be set)

button

LXW5-11M/L

AC contactor

CJX1-6.3/01-240V

No.

Name

Model

Qty

Summary of Contents for YL-3600-H

Page 1: ...1 YL 3600 H Installation Operation Manual ...

Page 2: ...ection To ensure that the life safety and to avoid electric shock accident occurred to ensure reliable grounding of all ground The anger of the local structure of the product improvement without notice Under no obligation to update on previous sales of the product Please read and fill out the last page of this manual warranty card and feedback to the dealer and the Company for the record For provi...

Page 3: ...nt Dimensions 4 The installation of equipment 5 Equipment debugging 6 Equipment maintenance and inspection 7 Parts of the device exploded view and schedule 8 Hydraulic system equipment and electrical component 9 Common troubleshooting method 10 Packing list 11 Wearing part list ...

Page 4: ...iable The levelness of concrete slab in the locked position can be adjusted to meet the needs of the precise wheel alignment Install the special wheel set make single people move equipment easy when no load Basic parameters of the equipment 1 A rated lifting weight 3 6 tons 8000Lbs 2 Lifting height 2185 mm 3 Min height 125mm 4 Runway Length 4200 mm 5 The runway width 475 mm 5 Runway Inside Pitch 9...

Page 5: ... carry out the dash 3 Make sure the ground does not have any defects to ensure that the basis of concrete strength of 3000psi 2 1kg mm 4 Open the box to check whether the missing pieces and transport damage Required by the packing list Step 2 Connect the runway and the beam Figure 2 Step 3 Install the four column parts Figure 2 Step 4 Install the power unit and pipeline joints Figure 5 Step 5 Inst...

Page 6: ...e board closest to column Iron inserts to adjust the vertical column and the ground plane Drilling bolt hole and tighten the bolt Step 9 Adjust the levelness of the runway Ascending to a height Measure the level When need to adjust Adjust nut 7 to the required position Then lock Step 10 Install all plastic plate Step 11 Install running board and up ramp Figure 2 Step 12 Stick all labels and finish...

Page 7: ...ole 9 Down the runway rack to lowest position adjust the nuts on the four wire rope so that tension is the same Adjust the level of the runway press the start button the runway frame up by the appropriate location drop the runway according to decline in valve on the hydraulic station Make the safety hook into the safety hole Level detection level of the runway to be adjusted with reference to the ...

Page 8: ...nance man to enter the work area check the runway should be properly locked in the column lift Four column installation should be vertical to the ground plane otherwise be dangerous to use Decline before the operation must be the first point of action to rise a little so that the lock block to leave the lift bar square hole in order to decline Otherwise it will cause damage to the control mechanis...

Page 9: ... Check wires and switches for damage 9 Check expansion bolts around the foundation strength 10 After the lift is put into use oil refers to the gun at least once a year or at regular intervals on the cable axle lubrication Weekly maintenance and inspection 1 Check the bolts strength and connections found loose tighten immediately 2 Inspection inflation bolt around the foundation strength 3 Check t...

Page 10: ...10 Parts of the device exploded view and schedule In millimeters Figure 1 ...

Page 11: ...11 Figure 2 ...

Page 12: ...12 Figure 3 ...

Page 13: ...13 Figure 4 ...

Page 14: ...14 Figure 5 ...

Page 15: ...15 Figure 6 ...

Page 16: ...16 Figure 7 ...

Page 17: ...17 Figure 8 ...

Page 18: ... of wheelset pin 4 15 R pin 4 16 Wheelset 4 17 Universal wheel 4 18 Hexagonal head bolt M18 100 8 19 Hook plate 4 20 Stop running plate 4 21 Cross head screw M5 16 6 22 slider 2 23 Gasket5 6 24 Nut 5 6 25 Up ramp 2 26 Oil pan 4 27 Tool pan 1 28 Spring washer 18 4 29 Hexagonal head bolt M8 20 4 30 Flat gasket 8 8 31 Spring washer 8 4 32 Nut 8 4 33 Protect cover Each 2 Bilateral symmetry 34 Hexagona...

Page 19: ...er 6 4 56 Flat gasket 6 4 57 Safety bar limit nut 2 58 Nut M8 2 59 Nut M20 8 60 Flat gasket 20 8 61 Wire rope 1 L 11690mm 1 62 Wire rope 2 L 10250mm 1 63 Wire rope 3 L 6185mm 1 64 Wire rope 4 L 7610mm 1 65 Axle bumper 35 2 66 cylinder tailshaft 1 67 Oil cylinder 1 68 Sunk screw M8 20 1 69 nipple 1 70 multiplying wheel axle 1 71 Hexagonal head bolt M8 16 2 72 Spring washer 8 2 73 Flat gasket 8 2 74...

Page 20: ...l head bolt M8 16 4 99 Spring washer 8 4 100 Flat gasket 8 4 101 Wire rope 1 2 102 Flat gasket 24 12 103 Pulley 6 104 Stop collar 1 2 105 Wire rope axle 2 2 106 stop collar 2 2 107 rubber blanket 8 108 Hexagonal head bolt M10 30 16 109 Flat gasket 10 32 110 Spring washer 10 16 111 Nut M10 16 112 Black rubber ball 1 113 Safety bar 1 1 114 Limit sleeve 2 115 Nut 12 2 116 Safety connect sleeve 1 117 ...

Page 21: ...C COMPONENT AND WIRING DIAGRAM 1 Power unit out looking explosion figure 2 Hydraulic system of equipment a Hydraulic schematic diagram b Hydraulic components list c Hydraulic system working principle d Electric schematic diagram ...

Page 22: ...22 Power unit out looking explosion figure ...

Page 23: ...4 Down regulating valve 1 A5 Choke plug 1 A6 Oil out 1 A7 Oil out 1 A8 Hand valve 1 A9 Sheet gasket 1 A10 Choke plug 1 A11 M5X40 hexagon screw 4 A12 Φ5 Flat gasket 4 A13 Φ5 Spring washer 4 A14 M6X20 hexagon screw 4 A15 Φ6 Flat gasket 4 A16 Φ6 Spring washer 4 ...

Page 24: ... principle b Parts list A9 Cylinder 1 A8 Hand valve 1 A7 One way valve 1 A6 Falling throttle valve 1 A5 Oil pump 1 A4 Flood valve 1 A3 Tank 1 10L A2 Filter 1 A1 Motor 1PH 24V 50HZ 2 2Kw 1 Optional 3PH No Name Model Standard Qty Remark ...

Page 25: ...ve The A4 flood valve closed the pressure is fine before leave factory To ensure that the requirements of lifting rated load However the system pressure exceeds the limit automatic flood valve unloading Release the start button stop oil supply to enhance the end began operations work If you decline the first point of action to rise a little after the mechanical safety lock is opened pressing the m...

Page 26: ...three phase optional Installation sure to follow the schematic wiring to ensure reliable the ground at the ground the input power leakage over current protection switch must be set KM KM SB SB button LXW5 11M L 1 KM AC contactor CJX1 6 3 01 240V 1 No Name Model Qty ...

Page 27: ...ne Check that the fuel tank suction tube is off 3 Hydraulic lift after the slow decline in Pressure bad cleaning one way valve and reversing valve of the hydraulic station 4 Security lock laughs at locksmith observe the position of locksmith security hook plate is normal observed the location of column is correct Check the return spring safety hook plate 5 motors electrical failure Promptly cut of...

Page 28: ...beam and runway with nut double flat gasket spring washer M8 20 hexagon screw 4set Connect power unit with nut double flat gasket spring washer M8 30 hexagon screw 4set For beam safety bar with self lock nut Tire wedge 2pcs 2 34m Oil tube with protector 1pcs Power unit joint 1pcs copper backing 2pcs Nipple 8pcs ...

Page 29: ...29 Wearing parts list No Model Name Qty 1 Pulley 10 2 Beam safety limit wheel 4 3 L 11690mm Wire rope 1 4 L 10250mm Wire rope 1 5 L 6185mm Wire rope 1 6 L 7610mm Wire rope 1 7 Nylon slider 8 ...

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