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Hi-Force Premium TPA-A Series, Operating Instructions Manual

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Hi-Force Premium TPA-A Series Operating Instructions Manual Download Page 7

Operating Instruction Manual: 

OM-TPA-A-01 

Serial Numbers: 

All 

 

7 

 

4.0 Component Identification 

 

1 

Oil Reservoir 

5 

Oil Pressure Gauge 

2 

Air Motor 

6 

Multi-Outlet 4-Way Split-Block 

*

 

3 

Air Motor Muffler 

7 

Oil Temperature / Pressure Gauge 

4 

FRL Unit (See Figure 4.3) 

- 

 

*

 

See section 5.4

 

 

 

 

 

 

 

 

 

 

Figure 4.1: Component Identification 

Summary of Contents for Premium TPA-A Series

Page 1: ...t information available at the time of publication and approval For information relating to the servicing of an Air Driven Torque Wrench Pump see the servicing instructions which are available on the...

Page 2: ...f Incorporation Conformity 6 4 0 Component Identification 7 5 0 Installation Setup 10 6 0 Operation 18 7 0 Maintenance and Storage 21 8 0 Specifications 22 9 0 System Components Accessories 22 10 0 Pr...

Page 3: ...ulic equipment If an operator has not been trained on high pressure hydraulic equipment and its safe usage consult your local Hi Force sales office or distributor who can offer training courses for op...

Page 4: ...Trapped hydraulic pressure can cause a loosened coupler to dislodge unexpectedly with great force This action could result in serious personal injury or death Loosening a coupler under pressure can re...

Page 5: ...any hydraulic equipment Hi Force manufactures its TPA hydraulic pumps to operate at a maximum working pressure of 700 bar 10 000 psi DO NOT connect hydraulic torque equipment with a lower pressure ca...

Page 6: ...amage or minor moderate personal injury ALWAYS stand the pump on a stable level surface during operation BEWARE of hot surfaces on the motor DO NOT obstruct the flow of cooling air around the motor To...

Page 7: ...ers All 7 4 0 Component Identification 1 Oil Reservoir 5 Oil Pressure Gauge 2 Air Motor 6 Multi Outlet 4 Way Split Block 3 Air Motor Muffler 7 Oil Temperature Pressure Gauge 4 FRL Unit See Figure 4 3...

Page 8: ...bers All 8 8 Tool Retract Coupler 90 bar 12 Control Pendant Inlet 9 Tool Advance Coupler 700 bar 13 Adjustable Pressure Relief Valve with Locking Wing Nut 10 Roll Frame 14 Control Pendant 11 Oil Fille...

Page 9: ...oir 20 Air Supply Inlet 3 8 BSP 16 Air Pressure Gauge 21 Air Filter Water Trap 17 Air Lubricator Filler Plug 22 Water Trap Drain Button 18 Air Lubricator Control Knob 23 Water Trap Drain Port 19 Air R...

Page 10: ...the Reservoir with Oil IMPORTANT The TPA A Range uses ISO46 Grade Hydraulic Oil Stand the Pump on a firm level surface Remove the filler cap 11 from the filler breather Fill the reservoir with clean h...

Page 11: ...male high pressure advance coupler 9 is connected to the advance port on the tool Failure to do so may result in leakage tool damage or personal injury 5 3 1 Connections See figure 5 1 Connections bet...

Page 12: ...e male advance coupler 9 on the pump Connect the male coupler on the black hose to the female retract coupler 8 on the pump Connect the free end of the red hose to the advance port on the torque wrenc...

Page 13: ...and disconnect from the air supply Remove the relevant blanking plugs from the outlet split block 6 and fit the required number of extra coupler pairs ALWAYS fit the male coupler to the top port and t...

Page 14: ...ar 100 psi The compressor must be able to maintain a minimum flow rate of 50 cfm 24 l sec NOTE The pump will still run if the values are below those stated above but the oil flow rate and therefore th...

Page 15: ...dant 14 The tool may stay stationary or advance slowly depending on the relief valve setting Set the adjustable relief valve 13 to approx 100 bar The tool will advance to its full stroke If the tool r...

Page 16: ...motor running the retract hose s still contains 80 90 bar pressure DO NOT TOUCH Switch off the pump unit by pressing the Stop button see figure 5 6 on the control pendant 14 and check the tool and co...

Page 17: ...advance Continue until the gauge reads approximately 100 bar With the pressure holding steady around 100 bar perform a visual inspection of the tool s hoses and couplers for any signs of oil leakage...

Page 18: ...ng the retract hose s still contains 80 90 bar pressure DO NOT TOUCH 6 1 Preparing the Pump for Operation 1 Connect the torque wrench s to the pump as per section 5 3 2 Turn the pressure relief valve...

Page 19: ...e holding the pump in advance mode slowly turn the relief valve knob 2 clockwise and watch as the pump pressure on the gauge rises When the pressure reaches your desired value stop turning the knob an...

Page 20: ...or s the pump MUST ONLY be operated once all torque wrench tool operators have indicated it is safe to do so 1 Prepare the pump for operation as per section 6 1 2 Set the required pressure torque as p...

Page 21: ...To replace the oil disconnect from the air supply remove the oil drain plug 24 on the bottom of the reservoir and drain the used oil into a suitable container Replace the drain plug 24 and refill wit...

Page 22: ...325 700 0 8 Sound Pressure Levels An average A Weighted sound pressure level of 90dB was measured for undefined workspaces as per EU Directive 2006 42 EC Section 1 7 4 2 u Oil Temperature Control TPA...

Page 23: ...480 6962 489 5 140 2031 142 8 490 7107 499 7 150 2176 153 0 500 7252 509 9 160 2321 163 2 510 7397 520 1 170 2466 173 4 520 7542 530 3 180 2611 183 5 530 7687 540 5 190 2756 193 7 540 7832 550 6 200 2...

Page 24: ...talls or struggles to create pressure a Low air pressure volume Check air supply including regulator setting and the size of the connecting hoses to ensure the correct airflow pressure requirements ar...

Page 25: ...er load or before maximum torque is reached a Control Valve damaged Contact your local Hi Force office distributor b Seal damage wear or internal damage Contact your local Hi Force office distributor...

Page 26: ...struction Manual OM TPA A 01 Serial Numbers All 26 UK Head Office Hi Force Limited Prospect Way Daventry Northamptonshire NN11 8PL United Kingdom Tel 44 1327 301000 Fax 44 1327 706555 Email daventry h...

Page 27: ...alaysia hi force com Hi Force Nederland B V Numansdorp Netherlands Tel 31 85 902 8111 Email holland hi force com Hi Force Saudi Dammam Saudi Arabia Tel 966 13 802 1338 Email saudi hi force com Hi Forc...

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