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INSTRUCTION MANUAL: Aluminium Jacks 

Model Series: JAS, JAH  

Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom 

Tel: +44(0) 1327 301000:  Fax: +44(0) 1327 706555: Website: www.hi-force.com 

 

All Hi-Force JAS and JAH series jacks are supplied 
from the factory pre-filled with oil, and are ready for 
use. 
 
1.0

 

Inspection of the product upon receipt: 

On receipt of the product, visually inspect the item 
for any evidence of shipping damage. Please note 
shipping damage is not covered by warranty. If 
shipping damage is found notify the carrier 
immediately and refrain from putting the product 
into service. The carrier is responsible for repair and 
replacement costs resulting from damage in transit 
shipment. 
2.0

 

Safety Precautions: 

 

Read  and  follow  all  the  instructions  and  safety 
warnings  carefully  prior  to  use  of  the  equipment. 
Failure to do so could result in equipment damage 
or  failure  of  the  equipment  or  personal  injury.  Hi-
Force will not be held responsible for any damage to 
the  equipment  or  personal  injury  resulting  from 
unsafe use of the product, lack of maintenance or 
incorrect operation. If in doubt on the correct usage 
of any Hi-Force equipment, contact your nearest Hi-
Force  office  or  distributor.  If  the  operator  has  not 
been trained on high pressure hydraulic equipment 
and  its  safe  use  consult  your  local  Hi-Force  sales 
office  who  can  offer  you  training  courses  for 
operators. 

 

All operators should ensure that all necessary 
personal protective equipment as specified by their 
employer is worn when operating any hydraulic 
equipment. Safety shoes, safety glasses/ visor and 
protective gloves should be worn at all

 

times. All 

relevant risk assessments should be completed prior 
to use of the equipment. 

Description: 
This equipment is provided for the purpose of lifting 
or lowering loads, or exerting a force, under the 
control of a trained operator.  
The equipment is supplied completely assembled 
and ready for use. No service adjustments are 
necessary or possible during operation.  
An internal safety relief valve (factory set) is fitted 
which limits the load that may be lifted to the 
equipment rated load + 10% maximum. 

Keep hydraulic Jacks away from flames and 
direct heat.  

Hydraulic Jacks must only be serviced by a 
qualified technician.  

To protect your warranty, only use Hi-Force’s 
hydraulic oil. 
Immediately replace any worn or damaged parts 
using genuine Hi-Force parts only.  
 
Model Series: JAS103, JAS105 

 

 
 
  

 

 

 

 

 

 

 

 

Hi-Force JAS Jacks are despatched from the factory 
pre-filled with oil, and are ready for use.  They can be 
used,  if  installed  correctly,  in  any  position,  for 
example sideways, upside down etc. 
 
Hi-Force JAS Jacks are supplied in two model 
options:- 
JAS103   10tonne Capacity 75mm stroke. 
JAS105   10tonne Capacity 125mm stroke. 

 
There are two safety devices fitted as follows: 

 

Pressure Relief Valve to prevent 
overloading. 

 

Steel stop ring to limit maximum stroke. 
 

3.0

 

Operation. 

TO LIFT OR PUSH LOAD 
Using the Operating Lever Assembly turn Release 
Valve Screw clockwise to close. 
Put the Operating Lever into the Handle Socket and 
operate pump.  The piston will rise and lift the load.  
When the piston reaches full stroke the stop ring 
prevents the piston from rising further. 
TO LOWER LOAD 
Using the Operating Lever turn the Release Valve 
Screw anti-clockwise to open. Opening the Release 
Valve SLOWLY will control rate of lowering.  Do NOT 
overload Jack during lowering. The JAS jacks are 
fitted with a return spring, so the piston will retract 
even under no load. 

Summary of Contents for JAS Series

Page 1: ...ll times All relevant risk assessments should be completed prior to use of the equipment Description This equipment is provided for the purpose of lifting or lowering loads or exerting a force under the control of a trained operator The equipment is supplied completely assembled and ready for use No service adjustments are necessary or possible during operation An internal safety relief valve fact...

Page 2: ...of Jack JAH620 JAH1220 JAH630 JAH1230 JAH660 JAH1260 Jacks with plain piston only JAH620C JAH1220C JAH630C JAH1230C JAH660C JAH1260C Jacks with plain piston and lifting claw attachment JAH620SR JAH1220SR JAH630SR JAH1230SR JAH660SR JAH1260SR Jacks with Failsafe locking ring Please read the following instructions carefully before operating the product and keep them in a safe place for future refere...

Page 3: ...fter every use but if subjected to abnormal or shock loading inspect for damage immediately CHECKING THE OIL LEVEL The jacks are normally supplied filled and ready for use However before using the jack for the first time the oil level should be checked The oil used should be a high quality hydraulic oil of HVI ISO46 viscosity e g Hi force HFO32 Remove the dipstick See figure 1 and check the oil le...

Page 4: ...ositions shown below See Figure 3 Figure 3 STROKE LIMITER PISTON STROKE LIMITING DEVICE For Operator safety all JAH jacks are factory fitted with a fail safe positive stop mechanism that prevents the over stroking of the piston under loaded conditions beyond its maximum stated travel length If the jack is operated in the over stroke mode oil is by passed back to the reservoir to prevent the piston...

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