PCL 600
Operators Manual
v 2.0
52
10 Transport and storage
The PCL machine range is a stationary profile cutting line mounted on a horizontal concrete floor and
secured by chemical anchors. If for any reason the machine needs to be moved to a new location or
decommissioned and placed in storage please contact HGG for detailed advice. The instructions below
outline where preparation and precautions must be taken with some parts of the machine.
10.1 Preparation
1 Switch off the main power supply and disconnect all power sources.
2 Close all gas valves at the source and disconnect the hoses.
3 Disconnect the dust collector and remove the piping.
4 Remove the water hoses from the plasma unit. Empty the hoses. Replace the hoses in position.
10.1.1 Storage
environment
For long term storage the machine should be placed in a moisture and damp free environment with an
ambient temperature between 5°C and 40°C. A desiccant should be used in the control unit cabinets and
other electrical components (in the event of extended storage change the desiccant regularly). Ventilate the
area periodically. The floor should also be damp proof or damp proof padding should be laid before storage.
Most parts of the machine are painted or coated to prevent rusting. However some parts are exposed to the
air and should be oiled or greased regularly for protection. Alternatively, spray the parts with oil and seal with
plastic coating (in the event of extended storage check the parts regularly). Treat all exposed parts, pay
particular attention to the conveyor rollers, the toothed gripper rail, the cylinder shafts, the infeed and outfeed
storage chains and sideways loading chains.
All hoses and cables should be shielded by protective covering to prevent damage by rats, other rodents or
pests.
10.1.2 Moving the machine
If the machine needs to be moved or displaced for a short time at the same location it will not be necessary
to disassemble the components. Separate the components from each other by following the instructions in
the Installation Manual in reverse order. Remove the chemical anchors. The individual components can be
lifted using an overhead crane or other lifting device.
10.1.3 Transporting the machine
If the machine needs to be transported to another location or placed in long term storage it will be necessary
to disassemble some components. To transport the machine a trailer or trailers of sufficient size and weight
capacity must be used. The total size of the assembled machine is approximately 35 metres long and 7
metres wide. The total weight of the frames and all machine components is approximately 20 tons.
