background image

                                                                                                                     USE

R’S MANUAL  |

  ERGO-S 

 

 

26

 

Appendix B 

B.1 Operator Safety Basics 

Before starting your shift, you should make sure that the equipment has a current inspection certificate and that the necessa ry inspections 
and  risk  assessment  checks  have  been  carried  out  and  are  up  to  date.  Also,  the  equipment  must  be  operated  in  accordance  with  the 
manufacturer’s instructions. 

Furthermore,  it  is  of  utmost  importance  that  you  know  that 

YOU  are  primarily  responsible  for  YOUR  OWN  health  and  safety

. Wear 

appropriate  Personal  Protective  Equipment  and  make  sure  that  you  have  had  all  the  necessary  training  to  operate  the  equipment.  The 
following basic safety precautions must be adhered to at all times: 

1. Transmitter switches  must  never be  mechanically  blocked ON  or OFF for  any  motion. When  not in  use the  transmitter  must  be 
turned off. A safe and secure storage space should be provided for the transmitter unit and the unit should always be placed  there 
when not  in  use. This precaution  will  prevent  unauthorized  people from  operating the crane.  Receivers  must be removed from the 
equipment when it is unlikely that it will be used for a period of time, and properly stored.

 

2.  All  defective  or  missing  safety  equipment,  mechanical  or  electrical  defects  must  be  reported  to  the  supervisor  without  del ay. 
Operation must not continue until all required repairs are completed. Any changes to the condition of the remote or equipment must 
be recorded and communicated to or made accessible by the following operators on shift.  

3. Ensure that there is nobody in the path of the travel of the equipment. If there is, stop and sound the alarm before proceeding. 

4. When leaving the equipment area for any reason, switch off the transmitter, remove the USB Key and store it in a safe and secure 
place to prevent unauthorized operation. 

5. Do not allow any unauthorized person to operate the transmitter at any point. 

6. Do not operate the transmitter at a distance where the equipment and all surrounding objects are not visible. Make sure th at your 
view is not obstructed. 

7. Do not attempt to override any of the safety features built into the Radio Remote Control. 

8. Put rechargeable batteries on charge at the end of each shift. 

9. Use protective gloves when surface temperature of unit exceeds 58°C (136°F) as per IEC 62368-1:2014.  

B.2 Safety Checklist 

The following checklist provides general safety guidelines for radio control operation of equipment by fully qualified and traine d operators. 
These recommendations do not take precedence over any of the following requirements relating to cranes, hoists, lifting devices or other 
equipment which use or include Hetronic products: 

 

Instructions, manuals, and safety warnings of the manufacturers of the equipment where Hetronic products are used,  

 

Plant safety rules  and  procedures  of  the  employers  and  the  owners  of the facilities  where  the Hetronic  products  are  being 
used, 

 

Occupational Health and Safety Administration (OSHA) regulations, 

 

Safety standards and practices for the industries in which Hetronic products are used. 

Transmitter Start-up and Safety Checklist 

 

Are batteries fully charged? 

 

Are all switch labels clear and legible? 

 

Is the transmitter free from cracks and damages? 

 

Are the battery enclosures free from cracks and damages? 

 

Is the STOP function working as it should be? 

 

Is the correct USB Key being used? 

 

Has each function of the transmitter been tested independently to ensure the equipment is responding 
correctly? 

 

Is the TFT free from cracks, deep scratches and damages? 

 

Is there any debris inside the USB port which will prevent the USB Key from being inserted /functioning 
properly? 

 

10 

Are the Status LEDs on the transmitter clearly visible? 

 

11 

Are the charger and plug in good working condition? 

 

12 

Is the cable control cable (where applicable) free from kinks and damages? 

 

Summary of Contents for ERGO-S

Page 1: ...USER S MANUAL ERGO S USER S OPERATION MANUAL 10 2019 www hetronic com...

Page 2: ...ter Initialization with Graphic User Interface TFT and Standard Status LED Indicator 9 4 6 Turning OFF the Transmitter and Stopping the Radio Remote Control 9 4 7 LED Behaviour and Meanings 10 4 8 Bat...

Page 3: ...Access Code 14 Figure 11 Information provided in the About screen 15 Figure 12 Inserting the Battery 17 Figure 13 Charging the ERGO S Battery 17 Figure 14 Bench top or wall mount variations 18 Figure...

Page 4: ...es against a possible damage to the system in case of non observance of the working instructions TIP This symbol points to features and information which allow for an easier handling or operation 1 3...

Page 5: ...ter by preventing it from being subject to knocks and scratches This helps to keep the unit s appearance longer and may also protect it from some internal damage should you accidentally knock or drop...

Page 6: ...ontrol functions and operation of the machine and this radio remote control system When not in use turn the transmitter off and store in a safe place to prevent unauthorized use Ensure that the USB Do...

Page 7: ...tch Minimum 100 m 300 ft range using CS4XX and CS8xx modules Minimum 60 m 196 ft range using CS2400 RF module Typically 100 m 300 ft range using on board MFS 2G4 radio Internal Antenna Auto power off...

Page 8: ...ositioning when the TFT is also present on the transmitter Figure 3 Status and Feedback LEDs Feature Description 1 8 Up to 2 Detent Momentary Pushbutton S2 S9 9 11 Single Detent Momentary Pushbutton S...

Page 9: ...al Operation Mode The Green LED 18 will blink at the baud rate i e the LED toggles on with every transmitted telegram frame All other LEDs switch off Test all machine functions Refer to your machine t...

Page 10: ...warranty 4 7 LED Behaviour and Meanings The following table gives the meanings for the different behaviours of the Status LED 18 Result Meaning Red Green LED turns ON always Service Mode Green LED Bl...

Page 11: ...e following standard cable options are available to choose from depending on the application However customized variants can also be ordered a 10m CAN cable without termination jumper 1051512510 b 10m...

Page 12: ...s in Service Mode The four topmost buttons on the front panel are used to navigate through Service Mode and also to change setting parameters within the menus The menu selection changes with every scr...

Page 13: ...the baud rate of a unit is changed the baud rate of the paired unit must be changed accordingly Note The coder still supports all other baud rates in cases when non standard radio modules are used 5 2...

Page 14: ...2 Press button 1 to go to Brightness page 3 Press button 1 to increase brightness or button 2 to decrease brightness 4 Press button 3 to save the new setting and return to the General Settings menu O...

Page 15: ...ch Italian or German 1 Press button 3 to enter General Settings menu 2 Press button 4 to go to next page of General Settings menu 3 Press button 3 to scroll through the list of available languages 4 P...

Page 16: ...P function When the transmitter is turned on it performs a self test to confirm that communications are within designated parameters If an error is detected the transmitter will not transmit any signa...

Page 17: ...are The user can choose to remove the battery from the transmitter and place it directly in the charging unit Else the user can opt to charge the battery by placing the whole transmitter unit in the c...

Page 18: ...o obtain the wall mount version and mount it to a wall panel the grippers must be removed by following the below steps 1 The gripper is to be pressed firmly downwards towards the charger until the gap...

Page 19: ...NTAL POLLUTION Recycle your rechargeable batteries according to local recycling rules and regulations If you have questions or problems operating your battery charger please contact your nearest Hetro...

Page 20: ...stic LEDs in the receiver to be sure power is applied Ensure that the system is properly grounded Transmitter receiver frequency channels do not match Follow instructions under Setting Frequency and c...

Page 21: ...Range 40 C 85 C 40 F 185 F Humidity Range 95 IEC 60068 2 78 Response Time Less than 100 msec Standard Features Fully programmable via Hetronic PC Link USB Type A Interface with 4Gb Memory key for conf...

Page 22: ...zed modifications Faults resulting from incorrect installation and use Maintenance and Preventive Care Repairs and maintenance must be carried out by qualified personnel Only use original Hetronic spa...

Page 23: ...hetronic com 11 2 North America FCC ID LW9 ERGOS2G4 FCC Recommendations This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not c...

Page 24: ...se undesired operation of the device www hetronic com 2018 Hetronic All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated...

Page 25: ...mming distance A measurement of data transmission safety The amount of failures in the data stream which has to occur during the transmission in order to create a wrong signal A low hamming distance m...

Page 26: ...ot allow any unauthorized person to operate the transmitter at any point 6 Do not operate the transmitter at a distance where the equipment and all surrounding objects are not visible Make sure that y...

Page 27: ...tep 2 With JS 3 Full Duplex 3 With SS The table on the following page shows how the item number of an Ergo S unit is broken down and explains what each digit refers to with regards to different featur...

Page 28: ...S 2G4 V2 W TFT 180mA 71691121 A ERGO S MFS 2G4 V2 W TFT JS 200mA 71691122 A ERGO S MFS 2G4 V2 W TFT SS 215mA 71692010 A 434 ERGO S V1 W O TFT 130mA 71692020 A 434 ERGO S V2 W O TFT 130mA 71692110 A 43...

Page 29: ...her with their part number which by time may need to be replaced due to wear and tear Item Part number Notes USB Seal Cover 11625100 Yellow Ergo S Holster 11404570 Battery Li Ion 3 7V 3 4Ah 68303700 C...

Reviews: