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PREFACE

We wish you many miles of continued riding pleasure in the years ahead.

We  at 

  are  committed  to  demonstrate  excellence  in  our  environment 

Hero  MotoCorp

,

performance on a continual basis, as an intrinsic element of our corporate philosophy. To 

achieve this we commit ourselves to continue product innovations to improve environment 

compatibility,  comply  with  all  applicable  legislation  including  environment  legislation  and 

strengthen the green supply chain.  

Thank you for selecting a 

 

Hero  MotoCorp

SUPER SPLENDOR PROGRAMMED FI

Let us make this world a safer, healthier and more environment friendly place.

This  booklet  is  your  guide  to  the  basic  operation  and  maintenance  of  your  new 

 

. Please take time to read it 

Hero MotoCorp

SUPER SPLENDOR PROGRAMMED FI

carefully. As with any fine machine, proper care and maintenance are essential for trouble-free 

operation and optimum performance.

Your vehicle is conforming to latest (Bharat stage-

VI

 norms) regulation for emission, safety & 

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are 

environment friendly in nature.

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature 

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of 

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in 

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when 

the engine gets ON.

Your Authorised 

 dealer will be glad to provide further information or 

Hero  MotoCorp

assistance and is equipped to handle your future service needs.

Summary of Contents for SUPER SPLENDOR PROGRAMMED FI

Page 1: ...read it Hero MotoCorp SUPER SPLENDOR PROGRAMMED FI carefully Aswithanyfinemachine propercareandmaintenanceareessentialfortrouble free operationandoptimumperformance Your vehicle is conforming to lates...

Page 2: ...DIRECTIONS SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER S MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESSOF...

Page 3: ...per Ministry of Road Transport Highways Government of India vide Notification G S R 540 E Hemostatic agent is excluded from first aid kit in reductionfromexistingkiteffectivefrom31stAugust2020 ADDEND...

Page 4: ...ENGINE 22 BRAKING 24 TOOL KIT FIRST AID KIT 25 CLEANING AND WASHING OF VEHICLE 26 MAINTENANCE 26 VALVE CLEARANCE ADJUSTMENT 37 CLUTCH LEVER FREE PLAY 39 DRIVE CHAIN SLIDER INSPECTION 43 WHEEL 48 AIR...

Page 5: ...AW18 MBL JAW18 Manufacturer code Vehicle Description Model Year Check Digit Engine No JA07AB JA07AB Engine Description Year of Manufacturing Assembly Plant Plant Code Month of Manufacturing Production...

Page 6: ...amp MIL 11 Side stand indicator 5 Turn signal switch 6 Clutch lever 4 Horn switch 13 i3s indicator 14 Speedometer 15 Odometer 16 Fuel indicator 17 Front brake master cylinder Reservoir 19 Front brake...

Page 7: ...er footrest 3 Gear shift pedal 5 Left side cover 7 Pillion footrest 13 Tail Stop lamp 12 Rear reflex reflector 10 Rear fender 8 Saree guard with women pillion step 11 Rear turn signal lamp 9 Seat lock...

Page 8: ...U inside 15 Seat 16 Rearshockabsorber 17 Exhaustmuffler 13 Throttlebody 2 Brakefluidreservoir 3 Rightsidecover 5 Brakepedal 1 CBSActuator inside 4 Startermotor 6 Oilleveldipstick 11 12 Accessories and...

Page 9: ...8 mm 9 9 1 124 7 cc 0 8 0 9 mm 0 08 mm 0 12 mm 1400 100 r min Telescopic hydraulic shock absorbers Swingarm with 5 step adjustable hydraulic shock absorbers 26 Capacities Engine Intake cold Exhaust co...

Page 10: ...lamp High Low Tail Stop lamp Turn signal lamp 12V 21 5W MFR Kick Electric start 12V 35W 35W Halogen bulb MFR 12V 10Wx4 Amber bulb with clear lens MFR MF battery 12V 4Ah ETZ5 140 W 5000 r min Electrica...

Page 11: ...your vehicle in a locked garage wheneverpossible NAME _____________________________________________ ADDRESS _______________________________________ ___________________________________________________...

Page 12: ...l or your waist leaning with you in turns and keeping their feet on the footrest evenwhenthevehicleisstopped VEHICLE SAFETY Always wear a helmet Ridedefensively Some drivers do not see vehicles becaus...

Page 13: ...ts gloves long pants and a long sleeve shirt or jacket whenever you ride Take care of loose hanging clothes while solo pillion riding Although complete protection is not possible wearing proper gear c...

Page 14: ...urlegsclosetofueltank To make yourself more visible wear bright reflectiveclothingthatfitswell Tightlywraploose hangingclothes avoid entanglingwithmovingparts Get your vehicle serviced regularly by th...

Page 15: ...ahealthyvehicle healthyenvironment andahealthyyou Noise pollution Noise beyond a certain decibel is pollution Whether it is from horns or defectivemufflers excessivenoisewillcauseheadachesanddiscomfor...

Page 16: ...nates andi3sindicatorglowsfor2seconds Keycannotberemoved Engine cannot be started and no electrical systemwillbefunctional Keycanberemoved Keycanberemoved Key removal Steeringcanbelocked Function Key...

Page 17: ...recommended to reduce the speed and drive to the Authorised Hero MotoCorp workshop for check up 8 2 Speedometer Indicates driving speed 3 Odometer Shows accumulated distance travelled Fuel gauge Indic...

Page 18: ...nsure fuel is filled up as soon as the fuel gauge needle reaches red band CAUTION Steering lock with ignition switch turn the ignitionkey 1 to OFF position turn the handlebar towards left or right pus...

Page 19: ...indications and leave it to come backtoitsnormalpositiononitsown 1 5 Hornswitch Pressthehornswitch 5 tooperatethehorn 1 Electricstarterswitch Righthandlebarcontrols Ensurestarterswitch 1 isoperatedwh...

Page 20: ...the engine and let it idle till the engine gets warmed up or temperature reaches more than 75 C Keep the i3s switch 1 to ON position Turn the ignition key to ON position The i3s indicator 2 on the sp...

Page 21: ...vehicles and no special functions will be performed The i3s system will not function if rider puts thei3sswitchto OFF position Ifthebatteryvoltageislowandenginer min is less than 2000 there will be 3...

Page 22: ...nables the side stand indicator lamp to glow on the speedometerpanel 1 Side stand indicator 2 2 Side stand switch FUELTANK Fuel tank capacity is 12 litres Be sure to fill the fuel tank when fuel gauge...

Page 23: ...1 Helmet holder hook 2 Wire helmet set optional 3 Seat 3 1 2 CAUTION Do not park the vehicle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due t...

Page 24: ...USB cable in the fuel tank cover optional when the vehicleisparked Always place the device in a soft clean cloth towel to avoid any damage due to roadshockswhileriding This port is for charging compat...

Page 25: ...p engine oilifrequired page32 Checkforleaks Programmed FI malfunction indicator lamp MIL When the ignition switch is turned ON the programmed FI malfunction indicator lamp MIL glows continuously and t...

Page 26: ...Side stand indicator Make sure that the side stand is up If it is kept down when ignition key is in ON position the side stand indicator page 18 will glow on the speedometerpanel STARTINGTHEENGINE Yo...

Page 27: ...tion Electric start Press the electric starter switchwithfullyclosedthrottle Kick start Depress the kick starter until resistance is felt Then let the kick starter return to the top of its stroke Kick...

Page 28: ...the throttle and gradually apply both front and rear brakes simultaneously while shifting down gears to suityourroadspeed BRAKING For maximum deceleration quick stopping close the throttle and apply t...

Page 29: ...us brake application can overheat thebrakesandreducetheireffectiveness Wherever possible reduce speed or apply brake before entering a turn closing the throttle or braking in mid turn may cause wheel...

Page 30: ...If your vehicle overturns or is involved in a crash be sure that you visit your Authorised Hero MotoCorp workshopfordetailedinspections Waterproofplaster 1No Gauze Rolledbandage 1No Kitcontainsthefol...

Page 31: ...only nonflammable solvent not petrol to clean parts Keep cigarettes sparksandflamesawayfromthe batteryandallfuel relatedparts To ensure best quality and reliability it is recommended to use Hero MotoC...

Page 32: ...lier Note 5 Replacebrakefluidonceinaevery2yearsor30000km whicheverisearlier MAINTENANCESCHEDULE I INSPECT C CLEAN R REPLACE A ADJUST O OIL CHANGE L LUBRICATE T TOP UP E EMISSION CHECK Thefollowingmain...

Page 33: ...00 DAYS KM Note 1 500 750 3000 Next 100 Next 100 Next 100 1st 60 Next 100 I I Throttle Operation I A I A I A I A I A I A Air Cleaner Element Spark Plug Valve Clearance Engine Oil Engine Oil Strainer S...

Page 34: ...p Switch I A I A I A I A I A I A Headlamp Focus I A I A I A I A I A I A Nut Bolts Fasteners I I I I I I Wheels Tyres I I I I I I Steering Head Bearing I L A I A I I L A I A I I A I Muffler Catalytic C...

Page 35: ...rk plug gap is 0 8 0 9 mm using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully Make sure the plug washerisingoodconditions Tighten a new spark plug 1 2 turn with...

Page 36: ...d SavitaOilTechnologiesLimited OILCAPACITY 0 95litre disassembly 0 75litre atoilchange Engine oil level inspection Top up process Manufacturedby JASOMA2 Check engine oil level each day before operatin...

Page 37: ...ll the oil level dipstick with a new O ring Make sure that oil level is at the UPPER level mark of the oil level dipstick with the vehicle in an upright position and that there arenooilleaks Stop the...

Page 38: ...s in the reverse order of removal OILFILTERSCREEN Draintheengineoilthoroughly page33 Removethesidestandswitchscrew 1 isconnectthe lutch able D c c 2 Remove the exhaust muffler 3 rider footrest assembl...

Page 39: ...en 9 and wash it in clean non flammable or high flash point solvent kerosene Removethegasket 7 anddowelpins 8 7 Gasket 8 Dowel pins 9 Oil filter screen 9 6 5 1 2 Clutchcable 3 Exhaustmuffler 1 Sidesta...

Page 40: ...type filter Replace filter element once in every15000km Replace it earlier if it becomes very dirty damageonsurfaceoronthesealingarea NOTE Align the tabs of air cleaner cover before installingscrews...

Page 41: ...s 1 Drain tube 1 VALVECLEARANCEADJUSTMENT Excessive valve clearance will cause noise and little or no clearance will prevent the valve from closing and cause valve damage and power loss Check valve cl...

Page 42: ...15 andvalvestem 16 Standardclearance coldcondition Exhaust 0 12 mm The adjustment must be made when the piston is at top dead center and both the inlet andexhaustvalvesareclosed tight the valves are o...

Page 43: ...ver 2 1 NOTE All O rings and gaskets to be replaced with newones B A 3 Lock nut 4 Clutch cable adjusting nut A Decrease free play B Increase free play 4 3 Start the engine press the clutch lever and s...

Page 44: ...2 6 mm 1 Freeplayadjustment Slidetheboot 2 loosenthelocknut 3 and turntheadjuster 4 A B 4 2 Boot 3 Lock nut 4 Adjuster A Decrease free play B Increase free play Turn the engine OFF park the vehicle on...

Page 45: ...s Turn the chain to view chain lock plate 4 inside the hole Ensure that the chain lock plate open end 5 is installed in the oppositedirectionofthechainrotation Inspect the sprocket teeth for wear or d...

Page 46: ...Scale graduation 4 3 6 Rearaxlenuttorque 5 2kgf m Sleevenuttorque 4 2kgf m Installtheexhaustmuffler Rear brake pedal free play and stop lamp switch free play are affected when repositioning the rear w...

Page 47: ...on page28 1 Drive chain slider 2 Wear limit CUT OUT 2 1 1 MIN mark Location Righthandlebar MasterCylinder Reservoir Brake fluid recommended DoT 3 or DoT 4 Fluid level Ensure that the brake fluid level...

Page 48: ...e level decreases gradually due to piston movement tocompensatepadwear Iftheleveldecreases 1 Reservoir 2 MIN mark dirty roads Inspect the pads at each regular maintenanceinterval Brake pad wear depend...

Page 49: ...2 moves before each brakestartstoengageiscalledfreeplay 3 1 1 Front brake lever 3 Free play 10 20 mm 3 2 Integrated Rear brake pedal 3 Free play 20 30 mm Front brake cable A on F side Adjustment Push...

Page 50: ...rn the second adjuster nut 6 until a gap is created between joint 7 and the slot on thefirstsideinintegratedbrakearm Checkthefreeplayofrearbrakepedal FREE PLAY 20 30 mm If adjustment is necessary turn...

Page 51: ...3 on the brake panel 4 3 Adjusting nut 4 Brake joint pin A B A Decrease free play CW B Increase free play ACW 3 Adjusting nut 4 Brake joint pin X A Cut out not seated B Cut out seated 3 4 4 3 NOTE If...

Page 52: ...conditions or owner s requirement Rearshockabsorberadjustment Front Rear Recommendadjustment Rider Pillion 5thposition Solorider 2ndposition B A 1 Rear shock absorber 2 Pin spanner A Stiffer B Softer...

Page 53: ...Speedometer gear 2 Position the front wheel between the fork legs by aligning the slot on the speedometer gearwiththelugontheforklegandthedisc between the brake pads to avoid damage to the pads Insert...

Page 54: ...d check for free wheel rotationwhenreleased c Rearwheel Removetheexhaustmuffler Support the vehicle securely on the main stand and raise the rear wheel off the ground Removal Remove the rear brake adj...

Page 55: ...ot 4 Check the main side stand return spring for damageorlossoftension Check the main stand 1 side stand 2 forfreedomofmovement Makesuretheside mainstandisnotbent Parkthevehicleonthelevelsurface 1 Mai...

Page 56: ...lso cause wheel damageinrockyterrain at least three hours If you check air pressure when your tyres are warm when the vehicle has been ridden for even a few km the readings will be higher than if the...

Page 57: ...mps or bulges in the side of the tyre or the tread Replace the tyre if you find any bumpsorbulges 1 Excessivetreadwear MINIMUMTREADDEPTH Checkthetreadwearindicatorfortyrewear Carefully inspect the tyr...

Page 58: ...de to have a tyre replace be sure the wheelisbalancedbeforeyouride Tyrereplacement The tyres that were installed on your vehicle were designed to match the performance capabilities of your vehicle and...

Page 59: ...householdwaste This symbol on the battery means the old battery must be returned to your AuthorisedHero MotoCorp workshop as it must be treated as recyclable material Battery is a Maintenance Free se...

Page 60: ...inallead 12 Pullout the battery 13 from the battery box 9 Battery clamp bolt 10 Battery clamp 11 ve terminal 12 ve terminal 13 Battery 5 6 8 7 5 Fuel tank left side cover bolt 6 Fuel tank left side co...

Page 61: ...age to the electrical system or a fire due to short circuit Battery gives off explosive gases Keep sparks flames cigarettesaway GOOD FUSE BLOWN FUSE CAUTION Do not attempt to start or ride the vehicle...

Page 62: ...1 located below headlamp Park the vehicle on level ground Headlamp is factory preset However in case of adjustment required please follow the steps asgivenbelow 1 WARNING An improperly adjust headlamp...

Page 63: ...open The evaporative emission control system is used to prevent petrol vapours from escaping into the atmosphere from fuel tank The canister 1 collects the fuel vapour from the fuel tank and then the...

Page 64: ...djust Spark plug gap 0 8 0 9 mm Loose contact Check for poorly connected Or loose spark plug wire Secure properly A Fuel system 1 STARTING TROUBLE ENGINE DOES NOT START 60 Turn ignition switch ON Key...

Page 65: ...ck bulbs Fuse wrong wattage Replace fuse page 57 Weak Fused Feeble horn sound or no light Replace bulbs 4 ELECTRICAL SYSTEM Ok Check connections Loose Secure connections Consult Authorised Hero MotoCo...

Page 66: ...signs as theyhelpavoidaccidents TheirviolationcanbepenalisedundertheMotorVehicleAct Mandatory Speed Limit No Hand Craft No Pedestrians No Right Turn No U Turn Overtaking Prohibited No Parking Length L...

Page 67: ...information about road directions are maps of specific destinations On highways they provide information about the location of public telephones restaurants hospitals parking petrol pumps resting pla...

Page 68: ...erved in SUPER SPLENDOR PROGRAMMED FI vehicle Hero problem MotoCorp s only obligation liability is to repair or replace that part those parts which is are considered to be the cause of such provided h...

Page 69: ...tc whichdonotaffecttheperformanceofthevehicle 8 Toanydamagecausedduetousageofimproperoil grease non genuineparts 9 Ifanydefectcropsorrepairsneededasaresultofusingadulteratedfuel 11 If any defect crops...

Page 70: ...nnerwhatsoever Thewarrantycommencesfromthedateofdeliverytotheoriginalpurchaseofthevehicle 13 Customersaredeemedtohaveread understoodandagreedtotheseconditionsatthetimeofpurchaseofthevehicle 1 Batterie...

Page 71: ...examination servicechargestothecustomerinadditiontothecostofthe components Hero MotoCorp Ltd Warrants all its vehicles assembled manufactured at its various Plants and sold through its channel partner...

Page 72: ...the necessary rectification The manufacturer or the dealer is not responsible for any penalty levied on you on account of non compliance with the emission standards k Theparts whicharecoveredunderemi...

Page 73: ...Assured quality CONSEQUENTIAL DAMAGES ON USING NON GENUINE PARTS Clutch plate Material used is inferior Damages other parts of clutch like clutch center and outerclutch Affects fuel efficiency Poor a...

Page 74: ...engine failure Affects fuel efficiency Poor engine performance Affects fuel efficiency Higher emission level Frequent stalling of engine Rider safety an issue Poor braking efficiency Discs Drumwearou...

Page 75: ...2623774 2623775 E mail chandigarh heromotocorp com HeroMotoCorpLtd S C O 367 368 FirstFloor Sector 34A Chandigarh 160022 India Tel 0135 2714661 2713662 2714663 E mail dehradun heromotocorp com HeroMot...

Page 76: ...H 5 Vijayawada 520008 AndhraPradesh India Tel 91 866 2546859 2546860 E mail vijayawada heromotocorp com HeroMotoCorpLtd 3 6 289 3rdFloor KareemManzil Hyderguda Hyderabad 500029 India Tel 91 40 2322373...

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