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MANL-00005-A - D Series Rotary Dispensers.docx

 

 

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SERVICE INSTRUCTIONS 

For technical support,  contact HERO Customer Service at 800-494-4376 or 

[email protected]

. 

 
CAUTION: Remove power to the dispenser prior to performing any service operations. 
 

Piston Seal Replacement

 

1.

 

Remove gauge from canister. 

2.

 

Loosen the two set screws from the end cap assembly and allow sleeve (if equipped) to drop down 

around the pump cylinder. 

3.

 

Remove the entire end cap / plunger assembly from the cylinder, lifting vertically. 

 

4.

 

Clean colorant from piston  assembly. 

5.

 

Place plunger shaft in a vice using soft jaws. Do not over tighten the vise. 

6.

 

Unthread and remove plunger handle from shaft. 

7.

 

Slide end cap assembly off plunger shaft. 

8.

 

Remove the screw securing the piston seal to the shaft.  

9.

 

Set aside the washer, seal support and screw for later reuse. 

10.

 

Discard used seals. 

NOTE: Screw is secured with thread locking compound and may be difficult to remove. Ensure the correct 

size and type of screwdriver is used to facilitate removal.  If unable to remove screw, cut away old seal with 

a knife and apply a small amount of heat to the screw to soften the locking compound and allow easier 

removal. 

11.

 

Remove the new seal from installation tool. 

NOTE: The piston seal will begin to expand as soon as removed from the cylinder or tool.  If the seal 

remains out of the cylinder or tool for longer than 5 minutes, the seal should be inserted into the tool to 

compress it prior to installation into the cylinder. 

Summary of Contents for D23

Page 1: ...D23 D24 D54 D55 D60 Manual Colorant Dispensers Speed Multi Can Paint Shaker OWNERS MANUAL...

Page 2: ...on 17 Gauge Setting Non micro 17 Gauge Setting Micro optional 17 Dispensing 18 CARE CLEANING 19 General Guidelines 19 Daily Maintenance 19 Periodic Maintenance 19 SERVICE INSTRUCTIONS 20 Piston Seal R...

Page 3: ...y Dispensers docx 3 Parts List 28 D23 Canister 28 D24 Canister 32 D54 Canister 36 D55 Canister 40 D60 Canister 44 Counter Top Base 48 Floor Stand Base 50 Turntable Drive Plate 12 Position 51 Turntable...

Page 4: ...uired for warranty service are invoiced to the client with credit provided upon submission of a valid warranty claim A valid claim lists the model number serial number date of installation lists all p...

Page 5: ...MANL 00005 A D Series Rotary Dispensers docx 5 SAFETY WARNINGS To avoid electrical shock unplug dispenser before servicing To reduce the risk of electrical shock or injury use indoors only...

Page 6: ...ing wire Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the pl...

Page 7: ...t HERO s Customer Service Department at 1 800 494 4376 or customercare hero cafor assistance if needed HERO D series colorant dispenser are precision measuring devices and should be treated as such Wh...

Page 8: ...MANL 00005 A D Series Rotary Dispensers docx 8 IDENTIFICATION Adjustable Shelf Canister Assembly Turntable Brake Handle Countertop Base Floor Stand Base Turntable...

Page 9: ...MANL 00005 A D Series Rotary Dispensers docx 9 Accu purge Button Valve Handle Plunger Handle End Cap Pump Tube Gauge Lid Paddle...

Page 10: ...MANL 00005 A D Series Rotary Dispensers docx 10 Plunger Handle Setscrew Dispense Nozzle Wiper Paddle Drive Shaft Gauge Lock Button End Cap Sleeve End Cap Setscrews...

Page 11: ...MANL 00005 A D Series Rotary Dispensers docx 11 Turntable Drive Cover Crankshaft Washer Driveplate Assembly Turntable Nut Swivel Body Drive Bushing...

Page 12: ...MANL 00005 A D Series Rotary Dispensers docx 12 Support Legs Adjustable Shelf Shelf Guides...

Page 13: ...contents as you unpack and if any parts are missing contact your supplier or HERO Products Group as soon as possible Do not commence set up until all required parts are available Package Contents Coun...

Page 14: ...quare drive shaft The motor drive shaft extends from inside the floor stand up into the center of the swivel When positioned correctly the crankshaft will rest directly on the swivel 11 Place the driv...

Page 15: ...by depressing the spring loaded adjustment button and lifting the gauge by its handle 5 Prime each cylinder by lifting the plunger handle to its maximum travel and then pressing it downwards fully Do...

Page 16: ...n which indicates the on position and the start of agitation Once the ten minute agitation cycle is complete the timer will then reactivate every seven or four hours TO TURN TIMER ON SLOWLY ROTATE CLO...

Page 17: ...ltiple dispenses will be required In this situation it is recommended to divide the dispense into equal parts to minimize the risk of errors due to gauge setting 1 Identify the amount of colorant to b...

Page 18: ...ispense 3 With the plunger at the top and the cylinder full pull the spring loaded valve handle downwards until it stops and hold in that position 4 With the opposite hand push the plunger down comple...

Page 19: ...Keeping the nozzle wiper pad clean and free of dried dripping or collecting colorant is essential for trouble free dispensing It is recommended that the nozzle wiper arm and pad be cleaned daily with...

Page 20: ...plunger handle from shaft 7 Slide end cap assembly off plunger shaft 8 Remove the screw securing the piston seal to the shaft 9 Set aside the washer seal support and screw for later reuse 10 Discard...

Page 21: ...the assembly is fully within the cylinder 18 With the piston assembly now contained within the cylinder lift the installation tool up and off the plunger shaft Store the tool for future use as replace...

Page 22: ...ve to the canister base These screws are accessed from the bottom of canister 5 Unthread the cylinder end cap assembly from the valve and set aside Do not use tools to remove 6 Thread the cylinder end...

Page 23: ...gauge and locate in column A of the table A B C Gauge Decal Part Number Setting Position Feeler Gauge Thickness BL 5001 1 32 US Shot 054 BL 5006 1 48 US Shot 038 BL 5007 1 96 US Shot 038 BL 5011 1 64...

Page 24: ...set to zero 5 Apply thread locking compound to the setscrew and insert into micro knob Tighten set screw so that the set screw makes contact DO NOT over tighten 6 Check the gauge locking operation to...

Page 25: ...MANL 00005 A D Series Rotary Dispensers docx 25 WIRING DIAGRAM Models rated 110V 60Hz are wired as shown below Models rated 220V are similar...

Page 26: ...the mounting screws Colorant appears on the piston shaft and or gauge Worn or loose piston seals Refer to replacement of piston seals page 12 Colorant does not dispense easily Nozzle is clogged or to...

Page 27: ...31 28 31 28 31 Electrical D23 D24 D54 D55 D60 Voltage 120 VAC 120 VAC 120 VAC Frequency 60 Hz 60 Hz 60 Hz Current 3 A 3 A 3 A Capacity D23 D24 D54 D55 D60 Canister 2 5 Qt 2 5 Qt 4 5 Qt Pump 2 oz 7 oz...

Page 28: ...005 A D Series Rotary Dispensers docx 28 Parts List NOTE Some parts may not be available as individual items and may only be sold as part of a sub assembly Contact HERO Customer Care for details D23 C...

Page 29: ...MANL 00005 A D Series Rotary Dispensers docx 29...

Page 30: ...MANL 00005 A D Series Rotary Dispensers docx 30...

Page 31: ...MANL 00005 A D Series Rotary Dispensers docx 31...

Page 32: ...MANL 00005 A D Series Rotary Dispensers docx 32 D24 Canister...

Page 33: ...MANL 00005 A D Series Rotary Dispensers docx 33...

Page 34: ...MANL 00005 A D Series Rotary Dispensers docx 34...

Page 35: ...MANL 00005 A D Series Rotary Dispensers docx 35...

Page 36: ...MANL 00005 A D Series Rotary Dispensers docx 36 D54 Canister...

Page 37: ...MANL 00005 A D Series Rotary Dispensers docx 37...

Page 38: ...MANL 00005 A D Series Rotary Dispensers docx 38...

Page 39: ...MANL 00005 A D Series Rotary Dispensers docx 39...

Page 40: ...MANL 00005 A D Series Rotary Dispensers docx 40 D55 Canister...

Page 41: ...MANL 00005 A D Series Rotary Dispensers docx 41...

Page 42: ...MANL 00005 A D Series Rotary Dispensers docx 42...

Page 43: ...MANL 00005 A D Series Rotary Dispensers docx 43...

Page 44: ...MANL 00005 A D Series Rotary Dispensers docx 44 D60 Canister...

Page 45: ...MANL 00005 A D Series Rotary Dispensers docx 45...

Page 46: ...MANL 00005 A D Series Rotary Dispensers docx 46...

Page 47: ...MANL 00005 A D Series Rotary Dispensers docx 47...

Page 48: ...MANL 00005 A D Series Rotary Dispensers docx 48 Counter Top Base BL 2005 replacesBL 2004 on 220V 50Hz dispensers BL 2001 replacesBL 2000 on 220V 50Hz dispensers...

Page 49: ...MANL 00005 A D Series Rotary Dispensers docx 49...

Page 50: ...MANL 00005 A D Series Rotary Dispensers docx 50 Floor Stand Base Bl XXXXreplacesBL 3761 for 12 positionfloor stand Bl XXXXreplacesBL 3359 for 12 positionfloor stand...

Page 51: ...MANL 00005 A D Series Rotary Dispensers docx 51 Turntable Drive Plate 12 Position...

Page 52: ...MANL 00005 A D Series Rotary Dispensers docx 52 Turntable Drive Plate 16 Position...

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