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Henny Penny LVE-202, Technical Manual

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Henny Penny LVE-202 Technical Manual Download Page 7

Preface

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The Henny Penny unit has many safety features incorporated. However, the only way
to ensure safe operation is to fully understand the proper installation, operation, and
maintenance procedures. The instructions in this manual have been prepared to aid
you in learning the proper procedures. Where information is of particular importance
or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used.
Their usage is described as follows:

D

DA

AN

NG

GE

ER

R!! indicates hazardous situation

which, if not avoided, will result in death or
serious injury.

W

WA

AR

RN

NIIN

NG

G!! indicates hazardous situation

which, if not avoided, could result in death or
serious injury.

C

CA

AU

UT

TIIO

ON

N!! indicates hazardous situation

which, if not avoided, could result in moder-
ate or minor injury.

NOTICE:

NOTICE

is used for information considered

important regarding property damage.

NOTE:

NOTE: is used to highlight especially impor-
tant information.

SHOCK HAZARD SYMBOLS

HOT SURFACE SYMBOLS

Summary of Contents for LVE-202

Page 1: ...FM06 044E TECHNICAL MANUAL LVE 202 LVE 203 LVE 204 O Op pe en n F Fr ry ye er r E Elle ec ct tr riic c R Re ed du uc ce ed d O Oiill C Ca ap pa ac ciit ty y...

Page 2: ......

Page 3: ...18 4 5 Filter After 19 4 6 Filter Time 19 Chapter 5 Level 3 Programming 21 5 1 Additional Advanced Product Settings 21 5 2 Special Programming 21 5 2 1 SP 1 Zone USA Non USA 24 5 2 2 SP 2 System Init...

Page 4: ...t 45 7 9 2 Replacement 47 7 10 Oil Level Probes 49 7 10 1 Checkout Oil Level Probe 50 7 10 2 Replacement Of Oil Level Probe 50 7 11 Element Sense Switch 53 7 11 1 Checkout 53 7 11 2 Replacement 53 7 1...

Page 5: ...7 18 2 Replacement 72 7 19 Filter Motor Relay 72 7 19 1 Replacement 72 7 20 Check Valve 73 7 20 1 Replacement 73 7 21 Drain Pan Switch 73 7 21 1 Removal 74 7 22 Filter JIB Lights 75 7 22 1 Replacement...

Page 6: ...Contents iv...

Page 7: ...WARNING CAUTION or NOTICE are used Their usage is described as follows D DA AN NG GE ER R indicates hazardous situation which if not avoided will result in death or serious injury W WA AR RN NI IN NG...

Page 8: ...Preface vi...

Page 9: ...ist of corrections until the problem is solved 4 4 Refer to the maintenance procedures in to safely and properly make the checkout and repair needed If maintenance procedures are not fol lowed correct...

Page 10: ...oo slow Low or improper voltage Use a meter and check the receptacle against data plate Weak or burnt out element s Check heating element s per 7 6 Electric Heating Ele ments page 39 Points in contac...

Page 11: ...drain valve Locations with RTI the 3 way valve is stuck open The RTI system can be disconnected until RTI repairs the valve Vat is under filled JIB is low or empty Fill the JIB JIB oil line is clogge...

Page 12: ...po ow we er r s sw wiit tc ch h t to o t th he e o of ff f p po os siit tiio on n b be ef fo or re e r re es se et tt tiin ng g t th he e f fiillt te er r p pu um mp p m mo o t to or r s s m ma an nu...

Page 13: ...itch back to on if display shows E 6A the temperature probe should be checked E 6B Temperature probe shorted Turn switch to off position then turn switch back to on if display shows E 6B the temperatu...

Page 14: ...ed if E 48 persists E 54C Temperature in put error Turn switch to off then back to on have control PC board replaced if E 54C persists E 60 AIF PC board not communicating with control PC board Turn sw...

Page 15: ...ate E 83 A Pressure too high Check filter system in Vat 1 E 83 B Pressure too high Check filter system in Vat 2 E 83 C Pressure too high Check filter system in Vat 3 E 83 D Pressure too high Check fil...

Page 16: ...le thermocouple SSHL parts are still available for older units Figure 1 Training There are many changes to the function of this high limit and parts associated with this system that need to be underst...

Page 17: ...er stops heating and alert sounds and an E 10 error displays IMPORTANT Some fryer models have two solid state high limit controls per vat such as the CFE PXE and OXE models In this case the SSHLs are...

Page 18: ...rrors 1 Many times intermittent E 10 errors are caused by neglect of the vat If the Deep Clean Clean Out procedure is not performed regularly carbon and other debris accumulate on the high limit therm...

Page 19: ...7X The following are additional differences as seen for full and split vat units Full vat units continue to use the same J type thermocouples one mounted on the left element of the assembly and the ot...

Page 20: ...FFF reset switch configuration SSS reset switch configuration SFF reset switch configuration SSSS reset switch configuration 8E...

Page 21: ...ading and time stamp of last TPM reading Selected Languages Press the info button 2 times and display shows first language in left dis play and the 2nd language in the right display if programmed 2 2...

Page 22: ...ons at the same time to enter HP Info Mode You can view the following options in HP Info Mode 1 1 E Log 2 2 Last Load 3 3 Daily Stats 4 4 Review Usage 5 5 Inputs HDE to check high limit drain switch j...

Page 23: ...Info Filter Temp Button Stats 11 e e Vat 1 f f Vat 2 g g Vat 3 h h Vat 4 ii Vat 5 jj Vat 6 k k Vat 7 ll Vat 8 1 18 8 Oil Quality OQ History...

Page 24: ...Info Filter Temp Button Stats 12...

Page 25: ...X button to choose another product 6 6 If button was pressed press and release product button and the flashing letter changes to the first letter under the product button that was pressed For example...

Page 26: ...cluded A As ss siig gn n B Bu ut tt to on n 1 13 3 Press the down arrow until ASSIGN BTN shows in the display along with the product ex NUGGETS If this product already has a product button assigned to...

Page 27: ...ns to enter the new value 8 8 Press the right arrow to step over to the AM PM setting The A or P can be toggled by pressing the 0 product button 9 9 Press the right arrow again to step over to the dur...

Page 28: ...de ZONE USA or NON USA TEMP FORMAT F or C TIME FORMAT 12 HR OR 24 HR ENTER TIME Time of day use product buttons to change ENTER TIME AM or PM DATE FORMAT US or INTERNATIONAL ENTER DATE Today s date us...

Page 29: ...en nc ce e F Fu ullll H He ea at t P PC C F Fa ac ct to or r 6 6 If button was pressed LD COMP shows in the display along with the load compensation value This automatically adjusts the time to accou...

Page 30: ...f description of the error 4 4 3 3 P Pa as ss sw wo or rd ds s The 4 digit passwords can be changed for access to Set Up Usage Level 1 Level 2 Get Mgr 1 1 Press and hold the temp and info buttons unti...

Page 31: ...ons PROD and COMP show in the displays 3 3 Press the down arrow 4 times and FLTR AFTR shows in the display along with the filter after value Use the product buttons to set the number of cook cycles be...

Page 32: ...Level 2 Programming 20...

Page 33: ...hows in the display T Te ec ch h R Re es se et ts s 3 3 Press right button and RECOVERY FAULTS shows in the left display The right display shows CLR and the number of recovery errors recorded Press to...

Page 34: ...3 Pan Out Changed Pad Time XXX SEC S SP P 1 14 4 Auto Fill Enabled YES or NO S SP P 1 15 5 Auto Fill Cycle Time XXX SEC S SP P 1 16 6 Auto Fill Check JIB XXX CNT S SP P 1 17 7 Oil Full If Delta Above...

Page 35: ...e Trip Limit XXX PSI S SP P 4 49 9 Pilot During Filter PILOT OK or NO PILOT Gas Fryers Only S SP P 5 50 0 Filling Low Heat On XXX SEC S SP P 5 51 1 Filling Low Heat Off XXX SEC S SP P 5 52 2 Heat Erro...

Page 36: ...hows in the right display Pressing selects the language in the display 5 5 2 2 4 4 S SP P 4 4 2 2n nd d V Vo ollu um me e 1 1 Press the down arrow SP 4 2ND VOLUME flashes on the left display Press the...

Page 37: ...em miin nd de er r T Tiim me e 1 1 Press the down arrow and SP 12 CHANGE PAD REMINDER shows on the display Use the product buttons to change the time between changing the filter pad reminders For exam...

Page 38: ...nd heat control settings are shown in Level 3 Program Mode To ensure proper operation of fryer please consult Henny Penny Corp before changing any of these settigns Fo more information on these functi...

Page 39: ...ts of each digit across the displays T T 7 7 D Diis sp plla ay y D De ec ciim ma all P Po oiin nt ts s T Te es st t 1 1 Press any of the product buttons numerous times to view all decimal points acros...

Page 40: ...red in series The first signal missing out of this sequence generally causes all signals to the right of it to be missing as well T T 1 18 8 A AI IF F I In nf fo o AIF normal communications between th...

Page 41: ...s on N New Oil Pump N RTI new oil pump is on DI Discard Valve DIo RTI discard valve open DIc RTI discard valve closed JF JIB Fill Valve JFo RTI JIB fill valve open JFc RTI JIB fill valve closed T T 1...

Page 42: ...BRAT AT HOME show in the displays Press to request a calibration data values as above will appear in the display Press product 4 and NEXT POS AT HOME shows in the display Press the left valve moves to...

Page 43: ...scription S ST T 1 1 S St ta at ts s L La as st t R Re es se et t D Da at te e S ST T 2 2 F Fr ry ye er r T To ot ta all R Ru un nn niin ng g H Ho ou ur rs s S ST T 3 3 L Le ef ft t V Va at t M Me ell...

Page 44: ...Lo os ss s C Co ou un nt t S ST T 2 22 2 U Us se er r I In niit tiia alliiz za at tiio on n C Co ou un nt t S ST T 2 23 3 A Au ut to om ma at tiic c I In niit tiia alliiz za at tiio on n C Co ou un n...

Page 45: ...TE Press the X button to exit from the Information Mode 6 6 1 1 1 1 F Fiillt te er r S St ta at ts s 1 1 Press button to select Filter Stats and press the left or right arrow to select day you want to...

Page 46: ...mple Product last product cooked PRODUCT P1 L1 Time of day last Cook Cycle was started STARTED 10 25A SEP 08 Actual elapsed cook time real seconds ACTUAL TIME 7 38 Programmed cook time PROG TIME 3 00...

Page 47: ...er re e b bu ur rn ns s c ca an n r re es su ullt t f fr ro om m s sp plla as sh hiin ng g h ho ot t o oiill 7 7 3 3 P Pr re ev ve en nt ta at tiiv ve e M Ma aiin nt te en na an nc ce e To ensure a lo...

Page 48: ...ut and down 3 3 Unplug connectors on back of control panel 4 4 Support control panel bottom with one hand swing panel top up about 90 let panel slide down until hinge tabs come out of shroud slots and...

Page 49: ...igh limit does not reset perform following checkout procedure 7 7 5 5 1 1 C Ch he ec ck ko ou ut t S SH HO OC CK K H HA AZ ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck k...

Page 50: ...Maintenance 38 NOTE Oil temp must be 380 F 193 C to perform this check...

Page 51: ...at tiin ng g E Elle em me en nt ts s The fryers are equipped with as few as two heating elements or as many as eight elements If one of the small elements in the middle needs replacement one or two of...

Page 52: ...A 220 VAC 3 Wire WYE 37 13 18 N A Brown 84401 008 7000 7000 N A 230 VAC 3 Wire WYE 37 14 4 N A Purple 84401 009 7000 7000 N A 240 VAC 3 Wire WYE 37 15 68 N A Silver F Fu ullll V Va at t 84375 001 1400...

Page 53: ...nts to assist in replacement of the faulty element and support them using vat lids or piece of lumber S SH HO OC CK K H HA AZ ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck...

Page 54: ...through 9 9 Disconnect two sensor wires from high temperature limit control in panel beside JIB Pull one lead to rear of fryer 1 10 0 Record routing of lead wires through pivot blocks and fryer sheet...

Page 55: ...ump To reset breaker open the left door and push up on the plunger of the tripped breaker S SH HO OC CK K H HA AZ ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck k m mo ov v...

Page 56: ...the on position sends power to all the controls and filter motor However in some installations one pair of contacts may be used to control an exhaust hood fan S SH HO OC CK K H HA AZ ZA AR RD D T To...

Page 57: ...ature probe relays the actual shortening temperature to the control If it becomes disabled E 6 will show in the display Also if temperature is out of calibration more than 10 F or 10 C the temperature...

Page 58: ...Disconnect 12 pin connector on left side of control panel 3 3 Using multimeter take ohm reading on appropriate oil temperature pins If readings are different than the following chart or control panel...

Page 59: ...1 1464 79 38 0 193 33 1733 87 1 30 54 44 1211 05 26 0 126 67 1485 71 39 0 198 89 1754 31 1 40 60 00 1232 39 27 0 132 22 1506 58 40 0 204 44 1774 72 1 50 65 56 1253 70 28 0 137 78 1527 43 41 0 210 00 1...

Page 60: ...nnector in place with one hand use other hand to insert pocket knife blade or other small sharp tool into connector notch to depress metal locking tab 7 7 Continue to hold locking tab down and pull le...

Page 61: ...ch h 1 13 3 With locking tab up insert pin into connector opening and visually check that tab is fully engaged Fasten connector to control panel 1 14 4 Support control panel bottom with one hand swin...

Page 62: ...let panel slide down slightly to clear screw push panel back up then swing panel top out and down 2 2 Pull probe connector on the left side from control panel and locate terminals in connector for pr...

Page 63: ...nnector notch to depress metal locking tab 9 9 Continue to hold locking tab down and pull lead wire out of the rear of connector and remove probe from fryer 1 10 0 Place nut and new ferule on new oil...

Page 64: ...d t tiig gh ht te en n n nu ut t a an nd d t th he en n 1 1 2 2 t tu ur rn n w wiit th h a a w wr re en nc ch h 1 15 5 With locking tab up insert pin into connector opening and visually check that ta...

Page 65: ...rd d a at t w wa allll r re ec ce ep pt ta ac clle e 7 7 1 11 1 1 1 C Ch he ec ck ko ou ut t 1 1 Support control panel bottom with one hand loosen retaining screw at control panel top slide panel dow...

Page 66: ...res two switching 24V contactors per vat a primary 2 and a heat contactor 1 see 7 12 Contactors page 54 The primary contactor energizes contacts close any time the main power switch is in the ON posit...

Page 67: ...it tc ch h t to o o of ff f a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un np pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta ac...

Page 68: ...r r s sw wiit tc ch h iin n t th he e o on n p po os siit tiio on n 4 4 With power reapplied and in a heat up mode check the power going to both contactor coils Power should be going to both contactor...

Page 69: ...w 7 7 1 13 3 S Se elle ec ct to or r V Va allv ve e All vats are plumbed into the selector valve It controls the flow of oil into and out of each vat It is a rotary valve operated by a low voltage mot...

Page 70: ...the four screws to 30 inch pounds D Diis sa as ss se em mb blliin ng g t th he e s se elle ec ct to or r v va allv ve e iis s n no ot t r re ec co om mm me en nd de ed d I In n t th he e e ev ve en n...

Page 71: ...n nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un n p pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Using a 1 8 inch A...

Page 72: ...uct 3 for CALIBRAT and press 8 8 Valve will rotate two turns and dwell angles for both switches will show in the right display Values should be between about 12 0 and 18 0 If not adjust position of sw...

Page 73: ...h disconnect hard line from filter pump to elbow 5 5 Using a 7 16 inch wrench remove two mounting bolts from support at end of valve 6 6 Using 1 7 16 inch wrench remove two mounting bolts and two nuts...

Page 74: ...n valve cease to operate the drain valve can be operated manually as follows S SH HO OC CK K H HA AZ ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck k m mo ov ve e t th he e...

Page 75: ...rom P12 on panel to vertical wall of controls area and separate required connector 3 3 Using a 7 32 inch Allen wrench loosen and unscrew two set screw until almost removed 4 4 Using a flat blade screw...

Page 76: ...actuator If oil won t drain or pump back into a vat the actuator may be faulty S SH HO OC CK K H HA AZ ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck k m mo ov ve e t th he...

Page 77: ...lve inlet clears vat drain tube 5 5 Lift clamp up off of drain trough studs and maneuver valve and motor assembly with lower drain tube attached from under fryer 6 6 Remove shims O ring and clamp from...

Page 78: ...Fiillt te er r P Pu um mp p To remove debris from pump F Fo or r f fiillt te er r p pu um mp p a an nd d m mo ot to or rs s m ma an nu uf fa ac ct tu ur re ed d a af ft te er r S Se ep pt te em mb be...

Page 79: ...akes some effort to reset the switch use a tool such as a Phillip s head screwdriver to press against the reset button until an audible click is heard 7 7 1 15 5 3 3 R Re ep plla ac ciin ng g t th he...

Page 80: ...securing the motor to the motor bracket 8 8 Pull the pump and motor assembly from fryer 9 9 Reinstall pump and motor assembly following the above steps in reverse order however leave assembly mounting...

Page 81: ...e m ma ay y o oc cc cu ur r 2 2 Install a new seal kit part no 17476 onto shaft of motor 3 3 Align the motor shaft motor with the pump rotor on the inside of pump body and push pump on motor shaft 4...

Page 82: ...er control panel disconnect two wires at wirenuts and remove nut on ground stud 5 5 Using 3 8 inch wrench remove four nuts and pump assembly 6 6 Remove fittings from faulty pump and attach fittings to...

Page 83: ...ZA AR RD D T To o a av vo oiid d e elle ec ct tr riic ca all s sh ho oc ck k m mo ov ve e t th he e p po ow we er r s sw wiit tc ch h t to o o of ff f a an nd d d diis sc co on nn ne ec ct t m ma aii...

Page 84: ...ith one hand swing panel top up about 90 degrees slide panel down slightly to clear screw push panel up to engage screw and tighten screw 7 7 1 19 9 F Fiillt te er r M Mo ot to or r R Re ella ay y Thi...

Page 85: ...o o of ff f a an nd d d diis sc co on nn ne ec ct t m ma aiin n c ciir rc cu uiit t b br re ea ak ke er r o or r u un n p pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Dis...

Page 86: ...AIF PC board and pull the connector from the board 3 3 Check for proper continuity between the pins with wires labeled D1 and D2 Switch can fail open or closed If drain pan switch is defective continu...

Page 87: ...cu uiit t b br re ea ak ke er r o or r u un n p pllu ug g c ca ar rd d a at t w wa allll r re ec ce ep pt ta ac clle e 1 1 Support control panel bottom with one hand loosen retaining screw at panel t...

Page 88: ...Maintenance 76...

Page 89: ...Wiring Diagrams 153 C Ch ha ap pt te er r 8 W Wiir riin ng g D Diia ag gr ra am ms s The wiring diagrams are shown in this section...

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Page 109: ...Wiring Diagrams 172...

Page 110: ...24V PV MV GND PV MV SENSE A B C D RIGHT IGNITION MODULE FENWAL TH 24V PV MV GND PV MV SENSE F G H LEFT IGNITION MODULE FENWAL TH 24V PV MV GND PV MV SENSE E B C HEAT SWITCH Split Vat High Limit Split...

Page 111: ...Wiring Diagrams 174...

Page 112: ...Wiring Diagrams 175 Figure 10 1 Plumbing Diagram...

Page 113: ...Wiring Diagrams 176...

Page 114: ...blank page...

Page 115: ...yp pe en nn ny y c co om m I In ns siid de e t th he e U U S S 1 1 8 80 00 0 4 41 17 7 8 84 40 05 5 t te ec ch hn niic ca alls se er rv viic ce es s h he en nn ny yp pe en nn ny y c co om m O Ou ut t...

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