Helios Power Solutions TDK-Lambda PFE700SA Series Instruction Manual Download Page 1

 

C275-04-11C 

TDK-Lambda 

PFE700SA Series

 

INSTRUCTION MANUAL 

 

 
 

 

 

 

 

 

 

 

 

 

 

 

PFE700SA Series 

Instruction Manual 

BEFORE USING THE POWER SUPPLY UNIT 

Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before 

using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard. 

 

DANGER

 

Never use this product in locations where flammable gas or ignitable substances are present. There are risks of igniting these 

substances and exploding by an arcing

 

 

WARNING

 

·

 

Do  not  touch  this  product  or  its  internal  components  while  circuit  is  live,  or  shortly  after  shut  down.  There  may  be                                          

high voltage or high temperature present and you may receive an electric shock or burn. 

·

 

While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation. 

·

 

Do not make unauthorized changes to this product, otherwise you may receive an electric shock and void your warranty. 

·

 

Do not drop or insert anything into the product. It might lead to a failure, fire and electric shock. 

·

 

Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc. 

It might lead fire and electric shock, In such cases, please contact us. Do not attempt repair by yourself, as it is dangerous for 

the user. 

·

 

Do not operate these products in the presence of condensation. It might lead to fire and electric shock. 

 

 

CAUTION

 

 

·

 

This power supply is designed and manufactured for use within an end product such that it is accessible to  

SERVICE ENGINEERS only. 

·

 

Confirm connections to input/output terminals and signal terminals are correct as indicated in the instruction manual 

before switching on. 

·

 

Input voltage, Output current, Output power, ambient temperature, base-plate temperature and ambient humidity should be 

kept within specifications, otherwise the product will be damaged. 

·

 

Do not operate and store this product in an environment where condensation might occur. In such case, waterproof treatment 

is necessary. 

·

 

The equipment has been evaluated for use in a Pollution Degree 2 environment. 

·

 

Do not use this product in environment with a strong electromagnetic field, corrosive gas or conductive substances. 

·

 

For  application  which  requires  very  high  reliability  (Nuclear  related  equipment,  medical  equipment,  traffic  control 

equipment, etc.), It is necessary to provide a fail-safe mechanism in the end equipment. 

·

 

Do not inject abnormal voltages into the output terminal or signal terminal of this product. The injection of reverse voltage or 

over voltage exceeding nominal output voltage into the output terminal or signal terminal might cause damage to internal 

components. 

·

 

Never operate the product under overcurrent or short circuit conditions. Insulation failure, or other damages may occur. 

·

 

The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or more and the 

electric power is 240VA or more). It must not be made accessible to users. Protection must be provided for Service Engineers 

against indirect contact with the output terminals and/or to prevent tools being dropped across them. While working on this 

product, the AC input power must be switched off and the input, output, +BC, -BC and R terminal voltage should be safe 

level. 

·

 

The application circuits and their parameters are for reference only. Be sure to verify effectiveness of these circuits and their 

parameters before finalizing the circuit design. 

·

 

Use a Fast-Blow external fuse to each module to ensure safe operation and compliance with the safety standards to which it is 

approved. The recommended input fuse rating within the instructions is as follows: 15A, 250V fast acting fuse. The breaking 

capacity and voltage rating of this fuse may be subject to the end use application. 

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Summary of Contents for TDK-Lambda PFE700SA Series

Page 1: ...umidity should be kept within specifications otherwise the product will be damaged Do not operate and store this product in an environment where condensation might occur In such case waterproof treatm...

Page 2: ...mation in this document is subject to change without prior notice Please refer to the latest version of the data sheet etc for the most up to date specifications of the product No part of this documen...

Page 3: ...der contact resistance when connecting AC L AC N R BC BC V V Note that BC and BC terminal are primary voltage with high voltage 375VDC Do not connect load from these terminals Do not make external con...

Page 4: ...ier Output filter Switching Frequency PFHC Circuit fixed 100kHz DC DC Converter Circuit fixed 180kHz primary 360kHz secondary 4 Sequence Time Chart Input Line ON OVP Acitivate Input Line Cut off Input...

Page 5: ...l components according to Fig 5 1 Pay attention to the each wiring If it is connected to wrong terminal the power supply will be damaged PFE700SA Series employs conduction cooling method Use heat sink...

Page 6: ...Vin Minimum Input Voltage Efficiency PF Power Factor For Efficiency and Power Factor values refer to separate document PFE700SA Evaluation Data C1 C4 C5 1uF Film Capacitor Ripple current flows through...

Page 7: ...1 390uF Electrolytic Capacitor Refer to Selection Method of External Bulk Capacitor for Boost Voltage below Allowable external capacitance at nominal capacitance value is shown below Recommended Volta...

Page 8: ...capacitor Also note that output ripple voltage may vary depending on the wiring pattern of the printed circuit board Sudden change in output voltage due to sudden load change or sudden input voltage c...

Page 9: ...r with higher ripple current rating 0 500 1000 1500 2000 2500 0 100 200 300 400 500 600 700 Ripple Current mA rms Output Power W 100VAC 200VAC Fig 5 2 Allowable ripple current value The recommended bo...

Page 10: ...n R Formula 5 2 R Resistance Value for External TFR1 Vin Input Voltage converted to DC value Input Voltage rms x 2 Irush Input surge current value 2 Required Surge Current Rating Sufficient surge curr...

Page 11: ...cover output by recycling input line OVP value is fixed and cannot be set externally Pay attention not to apply higher voltage externally to the output terminal to avoid power supply damage 6 4 Over C...

Page 12: ...e including Spike Noise Measurement Method 6 8 Parallel Operation Output current sharing through parallel operation is possible for PFE700SA Series by connecting the output terminal For maximum output...

Page 13: ...plate and Input Output do the withstand voltage test after setting current limit value of the withstand voltage testing equipment to 20mA Be sure to apply DC voltage between Output base plate Avoid ap...

Page 14: ...3 C6 C7 C14 Capacitor of Output Base plate C12 C13 7 Mounting Method 7 1 Mounting Method These products can be used in any orientation but be sure to consider enough airflow to avoid heat accumulation...

Page 15: ...plate and Ambient Temperature 85 85 Fig 7 3 Derating Curve Load v s Baseplate and Ambient Temperature 0 20 40 60 80 100 80 100 120 140 160 180 200 220 240 260 Load Input voltage VAC Tbp less than 85 T...

Page 16: ...rance between the primary and the secondary In order to acquire safety standards for this power module creepage distance and clearance between the primary and the secondary is designed to be 7 5 mm Th...

Page 17: ...d Is the actual baseplate temperature within the specified operating temperature of this module 2 Output voltage is low Is specified input voltage applied Is there no abnormality with the output load...

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