HELI CBD35-530 Operation And Maintenance Manual Download Page 1

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Operation and Maintenance manual

CBD35-530

Electric Pallet Truck

Warning

！

Please read this manual before using.

Warning

！

Operator should have skillful ability to use this truck and

compliance safety rules.

Ningbo Lida Logistics Equipment Co.,Ltd.

Summary of Contents for CBD35-530

Page 1: ...enance manual CBD35 530 Electric Pallet Truck Warning Please read this manual before using Warning Operator should have skillful ability to use this truck and compliance safety rules Ningbo Lida Logistics Equipment Co Ltd ...

Page 2: ...9 3 1 Safety Regulations for Handling Acid Batteries 9 3 1 1 Fire protection 9 3 1 2 Battery maintenance 10 3 2 Battery Types 10 3 3 Charging 10 3 3 1 Charging 10 3 3 2 Finish of charging 10 3 4 Battery Removal and Installation 10 3 4 1 Removing the battery 10 3 4 2 Installment of battery 10 4 Industrial Truck Operation 11 4 1 Safety Regulations for Truck Operation 11 4 2 Driving 12 driving 12 bra...

Page 3: ... 4 Operation to the electrical system 14 5 2 5 Regulation parameters 14 5 2 6 Vehicle tire 14 5 2 7 High pressure hose for hydraulic system 15 5 3 Maintenance and inspection 15 5 3 1 Maintenance checklist 16 5 3 2 lubrication maintenance 17 5 3 3 Maintenance instructions 17 5 3 4 Disuse and storage 20 5 3 5 Safety inspection on the vehicle regularly or in case of abnormal conditions 20 ...

Page 4: ...used on a firm flat well formed surface and suitable road Generally in 5 to 40 room temperature environment under the indoor use Rated load capacity are marked on capacity labels and nameplates and operators must pay attention to these warning labels and safety instructions Any modify that may affect the rated load stability or safe operation of the vehicle should have written approval from the ve...

Page 5: ...ttery discharge indicator 9 Load backrest 4 Key switch 10 Pallet fork 5 Hood 11 Load bearing wheel assembly 6 Drive wheel assembly Serial number Name Function 1 Emergency reverse button Protect driver function switch 2 Traveling switch Control driving direction and speed 3 The horn button Sound the alarm 4 Rising button Lifting load 5 Decline button Descending load ...

Page 6: ...indicator hour meter 5 green 3 yellow and 2 red LEDs are provided One LED corresponds to 10 of the battery capacity If a red LED flashes this indicates that the truck is in the energy reserve mode 30 20 battery capacity When the charge falls below 20 of battery capacity charge status low both red LEDs flash Hour meter Hour meter shows the machine s working hours It starts to calculate when the tru...

Page 7: ... with without load mm s 35 30 Max gradeability with without load 4 10 Description CBD35 530 Min forks lowered h4 mm 85 Max fork lifting height h3 mm 230 Lift h5 mm 145 Width across forks B5 mm 680 Track width B2 mm 220 Fork length L2 mm 1212 Fork width e mm 230 Fork thickness S mm 60 Overall length L1 mm 2222 Width of truck B1 mm 832 Overal height With handle h14 mm 1536 Overal height Without hand...

Page 8: ... Battery weight kg 302 Description CBD35 530 Battery type Acid Batteries Voltage capacity V Ah 24 360 Description CBD35 530 Wheel type PU Wheel quantity Drive wheel Balance wheel load wheels 1 2 4 Wheel size drive wheel mm Φ300X120 Wheel size load wheels 2x mm Φ115X55 Balance wheel size mm Φ84X152 ...

Page 9: ...es 3 1 1 Fire protection Do not smoke and avoid naked flames when handling batteries Wherever an industrial truck is parked for charging there shall be no inflammable material or lubricants capable of creating sparks within 2 metres around the truck The room must be ventilated Fire protection equipment must be on hand The use of unsuitable fire protection equipment can result in acid burns In the ...

Page 10: ...ttery and charger Switch on charger to charge 3 3 2 Finish of charging Switch off the charger Disconnect the cable with the battery and charge Connect the cable with the battery and the truck 3 4 Battery Removal and Installation In case changing another battery it has to be same weight like the original battery the weight of battery is very important to the stability and brake performance of the p...

Page 11: ...river finds that the vehicle is faulty or encounters potential safety hazards please stop immediately move the vehicle to a safe location and make appropriate signs to prevent other people from using it When the vehicle is in emergency situations such as steering failure and automatic walking the driver needs to quickly press the emergency brake switch button to cut off the main power of the vehic...

Page 12: ... to the left or right 4 4 Braking The braking performance of a vehicle depends on road conditions and load conditions which must be considered during driving There are three ways to brake 4 4 1 Service brake Move the handle up or down to the braking area B Release the operating handle and the handle will automatically move to the upper braking area B The pallet truck will brake until stop 4 4 2 In...

Page 13: ... the quality management requirements of the company In order to ensure the stable and reliable operation performance of the equipment only the original spare parts produced by our company can be used Aging components and replacement liquid media must be treated in accordance with current environmental regulations If you need to change the oil you can contact our customer service department After t...

Page 14: ...ith a water gun or high pressure cleaning equipment all 8electrical and electronic components must be carefully covered in advance or the components may be affected by moisture resulting in functional failure Steam stream cleaning equipment shall not be used After the cleaning operation is completed the operation steps specified in the recommissioning section must be followed 5 2 4 Operation to th...

Page 15: ...r and tear situation of the parts to be maintained depends largely on the actual operation and operating conditions of the truck If the operating conditions of the intensity is higher than the general level such as dust temperature fluctuations or the implementation of shift work system must be appropriately shortened maintenance period The specific maintenance operation time are shown in the foll...

Page 16: ...Lubricating grease nozzle 14 Replace the protection and or protection plate if damaged Electrical system 15 Check the wires for damage 16 Check electrical connections and terminals 17 Check the emergency stop switch function 18 Check electric drive motor for noise and damage 19 Detection meter 20 Check that the correct fuse is used and replace it if necessary 21 Detect the buzzer 22 Check the curr...

Page 17: ... operators and the surrounding environment Liquid media can be stored in specified containers The liquid medium may be flammable and should not be near high temperature parts or open flames Clean container must be used when adding liquid media Mixing different liquid media with each other is strictly prohibited except where mixing is specified in the instructions Be careful not to spill the liquid...

Page 18: ...cessary to operate under a rising vehicle effective measures must be taken to prevent accidents such as roll over or sliding Replace drive wheel Drive wheels can only be replaced by authorized maintenance person The replacement of the driving wheel can not be replaced when the vehicle is lifted ...

Page 19: ...ing if there is still a blast Install in reverse order Check the electric protection instrument Make preparations before maintenance operation Remove the hood Check the electric protection instrument to make sure the parameter same like the table below otherwise it needs to be changed Item Protection instrument Parameter 1 Traction motor 200A Reusing again After cleaning or maintenance the followi...

Page 20: ...ations Professionals trained by our company can provide customers with thoughtful security services The vehicle must be inspected by a professional at least once a year note national regulations or in abnormal state Inspectors must take operation safety as the starting point and objectively and accurately evaluate the performance and state of the equipment Inspectors must have sufficient work expe...

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HELI CBD35-530, Operation And Maintenance Manual

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