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Heinrichs TMU, Installation And Operation Manual

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Heinrichs TMU Installation And Operation Manual Download Page 18

 
 
 

Heinrichs Messtechnik GmbH  

 

Page 18 of 122 

OPERATING MANUAL TMU / UMC3 

 

 

Operating conditions 

 

Installation 

The sensor is to be protected, wherever possible, against valves, manifolds and similar fittings that generate 
turbulence. The sensor is to be installed in accordance with the following instructions. 

Diagram showing flowmeter installation 

 

Flowmeter installation: A = sensor, B = valve, C = pipe clamps and supports. 

 

 

 

 
 
The sensor is not to be used to support a pipe or 
other pipe components. 

 

 

 

 
 
Do not install the sensor in suspended pipes. 

 

 

 

 

 
Do not adjust the position of a pipe by pulling or 
grasping the sensor. 

 

Summary of Contents for TMU

Page 1: ...Messtechnik GmbH OPERATING MANUAL TMU UMC3 May 2021 Coriolis Mass Flow Meter TMU 2nd Generation Installation and operation manual with UMC3 Please read the instructions carefully and store them in a s...

Page 2: ...flow sensor 11 3 THE TMU SENSOR 12 3 1 Application domain of the TMU sensor 12 3 2 Mode of operation 12 Measuring principle 12 System configuration 12 Acquisition 12 3 3 Performance characteristics of...

Page 3: ...sured Values 37 Measuring range 38 4 8 Outputs 38 Output circuits 38 Current outputs 39 4 9 Construction details UMC3 41 Mounting Dimensions 41 Weight 42 Material 42 5 ELECTRICAL CONNECTIONS UMC3 43 5...

Page 4: ...tional class 83 STATUS functional class 86 CURRENT OUTPUTS functional class 90 SIMULATION functional class 95 SELF TEST functional class 99 UMC3 TRANSMITTER SETTINGS functional class 102 SENSOR SETTIN...

Page 5: ...device Any mounting commissioning and or maintenance work is to be carried out by qualified and authorized technicians only III Maintenance Repair and Hazardous substances When used in the intended ma...

Page 6: ...erthel Strasse 9 D 50739 Cologne Germany Phone 49 221 49708 0 Fax 49 221 49708 178 Internet www heinrichs eu Email info heinrichs eu Product type Mass flow rate meter for liquid and gaseous products P...

Page 7: ...t Hence neither the company the programmer nor the author can be held legally or otherwise responsible for any erroneous information and or any loss or damage arising from the use of the information e...

Page 8: ...The purpose of the hazard warnings listed below is to ensure that device operators and maintenance personnel are not injured and that the flow meter and any devices connected to it are not damaged The...

Page 9: ...re the device performs correctly and safely it must be shipped stored set up mounted operated and maintained correctly Installation and servicing The devices described in this manual are to be install...

Page 10: ...editiously as possible and minimize the repair costs Replacement of the transmitter electronics Before replacing the transmitter electronics read the safety instructions in Section 2 3 Installation an...

Page 11: ...on the viewing glass of the transmitter corrosion damages to the enclosure Coriolis mass flow sensor The sensor is largely maintenance free When handled correctly its functionality will only be impair...

Page 12: ...a force known as the Coriolis force is exerted on a mass at a rotation point that is moving towards or away from this point System configuration The flowmeter consists of a sensor that is mounted in...

Page 13: ...in kg h lbs min kg h lbs min kg h lbs min TMU x008 60 2 2 600 22 0 330 12 1 0 03 0 001 TMU x010 250 9 2 2500 91 9 1150 42 3 0 125 0 005 TMU x012 800 29 4 8 000 293 9 3 650 134 1 0 4 0 015 TMU x015 120...

Page 14: ...e and the empty pipe recognition is not available Model without Calibration 3 Point 5 Point TMU x008 5 g l 2 g l TMU x010 5 g l 2 g l TMU x012 5 g l 1 g l TMU x015 5 g l 1 g l TMU x020 5 g l 1 g l TMU...

Page 15: ...bis TMU x300 0 5 of actual flow zero point stability 1 Repeatability error 0 25 of actual flow sensor with transmitter zero point stability 1 Additional measured values Volume flow 0 2 of actual value...

Page 16: ...6 lbs min 459 3 lbs min 688 9 lbs min 918 6 lbs min 0 04 bar 0 21 bar 0 84 bar 1 78 bar 3 29 bar 110 2 lbs min 275 6 lbs min 551 1 lbs min 826 7 lbs min 1102 3 lbs min 0 03 bar 0 16 bar 0 62 bar 1 38...

Page 17: ...quired for temperatures below 20 C 4 F and above 70 C 158 F Storage temperature 25 C to 60 C 13 F to 140 F 40 C 40 F available as special version Climatic category In conformity with IEC 654 1 Unshelt...

Page 18: ...that generate turbulence The sensor is to be installed in accordance with the following instructions Diagram showing flowmeter installation Flowmeter installation A sensor B valve C pipe clamps and s...

Page 19: ...U can be installed and operated in various orientations The following representations show the most common installation positions and provide tips on how the operator can prevent installation related...

Page 20: ...low flow velocities Position C Not recommended owing to presence in flowmeter of substances that could form deposits Liquids containing homogeneously dispersed gas which may contain substances that co...

Page 21: ...easuring signal disturbance that would shift the zero point of the output signal In extreme cases a pressure surge could cause mechanical damage to the sensors and or flow tube Whenever possible quick...

Page 22: ...ture 40 C to 220 C 260 C for short periods of time 40 F to 428 F 500 F for short periods of time Rating plate inscription applies Physical state Liquid product maximum density 2 kg l Gaseous product m...

Page 23: ...Integral mount configuration When the transmitter is mounted directly on the sensor no cable connection between the two components is needed This connection is assembled at the factory 3 4 10 2 Remote...

Page 24: ...50 2933 73 4 TMU x250 DN200 2268 89 3 DN250 2284 89 9 DN300 1900 57 0 TMU x200 DN150 2184 86 0 DN200 2198 86 5 DN300 1864 42 9 TMU x150 DN100 1726 68 0 DN150 1732 68 2 DN200 1448 46 6 TMU x100 DN80 13...

Page 25: ...6 TMU x150 1080 42 5 1190 46 9 325 12 8 TMU x200 1200 47 2 1330 52 4 335 13 2 K L M Table 8 Dimensions of heated sensors Weight Model kg lbs kg lbs kg lbs TMU x008 approx 2 8 6 2 TMU x010 approx 3 6 7...

Page 26: ...configuration that is suitable for process temperatures up to 100 C 212 F For all the dimensions and weight see Section 3 5 1 Dimensions and weight on page 24 Integral mount version up to 150 C 302 F...

Page 27: ...process temperatures up to 100 C 212 F For all the dimensions and weights see Section 3 5 1 Dimensions and weight on page 24 Remote mount version dimension drawing up to 180 C 356 F Remote mount confi...

Page 28: ...rocess temperatures up to 260 C 500 F For all the dimensions and weights see Section 3 5 1 Dimensions and weight on page 24 Dimensions of the sensor types TMU 080 to TMU 300 Dimension drawings of the...

Page 29: ...to 180 C 356 F For all the dimensions and weights see Section 3 5 1 Dimensions and weight on page 24 Remote mount version dimension drawing Remote mount configuration with junction box that is suitab...

Page 30: ...emperatures up to 180 C 356 F For all the dimensions and weights see Section 3 5 1 Dimensions and weight on page 24 Remote mount version up to 260 C 500 F Remote mount configuration with junction box...

Page 31: ...heating Sensor types TMU 008 to TMU 050 Additional heater dimensions For all the dimensions and weights see Section 3 5 1 Dimensions and weight on page 24 Sensor types TMU 080 to TMU 300 Additional h...

Page 32: ...NUAL TMU UMC3 Material Sensor housing Flow tubes Splitter Flange Connectors 1 4301 304L 1 4404 316Ti Hastelloy or Tantalum 1 4571 316Ti or Hastelloy 1 4571 316Ti or Hastelloy with Tantalum sealing sur...

Page 33: ...for the direct measurement of the mass flow The UMC3 measures and evaluates signals received from sensors positioned on the flow tubes see Section 3 2 1 Measuring principle on page 12 System configura...

Page 34: ...of EX protection and the provided threads are used The enclosures thread type is stated on the transmitters rating plate Caution Where applicable metalized cable gland must be used for the sensor tran...

Page 35: ...The process terminals are situated at the back end of the enclosure behind the BE 2 control unit Caution Ingress protection IP 65 can only be guaranteed if suitable and sufficiently tightened cable gl...

Page 36: ...sensor data such as sensor constants model numbers serial numbers and so on Consequently the memory module is linked to the sensor and is attached to the transmitter housing with a nylon cord If the...

Page 37: ...e Thus the DSB memory device provides maximum safety and comfort when device components are replaced Due to the device specific parameters saved within the memory devices are not arbitrarily interchan...

Page 38: ...ignal output circuits of the UMC3 are configurable partly as passive and partly as active outputs Passive outputs require an auxiliary power input for operation The output circuits are segregated from...

Page 39: ...and 100 0 of the selected pulse unit e g kg or m Status output For forward and reverse flow MIN flow rate MAX flow rate MIN density MAX density MIN temp MAX temp Alarm Second pulse output phase shift...

Page 40: ...cation software such as PDM The HART interface which has two connections converts the levels of the RS 232 interface or USB interface into an FSK signal frequency shift keying For further details see...

Page 41: ...U UMC3 Page 41 of 122 Construction details UMC3 The UMC3 with the SG1 field enclosure possesses a variety of mounting options making it adaptable to available local circumstances Mounting Dimensions H...

Page 42: ...ghten U bolt clamp around pipe and carrier 3 Mount transmitter onto carrier Weight Approx without mountings 4 5 kg 9 9 lbs remote UMC3 transmitter Material Enclosure GK Al Si 12 MG wa vor der Lackieru...

Page 43: ...the power input connector Main voltage rated Current rated voltage breaking capacity 90V 265V AC 400mAT 250V AC 1500A 250V AC 24V AC 800 mAT 250V AC 1500A 250V AC 19V 36V DC 800 mAT 250V AC 1500A 250V...

Page 44: ...pe of protection Ex device Standard device Ex ia Ex eb Non Ex Current 1 4 to 20mA with HART 11 and 12 x x 41 and 42 x Current 1 4 to 20mA See Table 13Fehler Verweisquelle konnte nicht gefunden werden...

Page 45: ...tput 1 passive pulse 21 and 22 x x 51 and 52 X Modbus RTU with RS 485 IS 35 A and 36 B x x Modbus RTU 37 A and 38 x x Profibus DP with RS 485 IS 35 A and 36 B x Table 13 Alternative current output con...

Page 46: ...CITER1 9 x x EXCITER2 10 x x Shield Shield x x Table 14 Wire designation of the sensor cable For the connection between the sensor and transmitter one of the following cables are to be used Non explos...

Page 47: ...other drilled together and connected to the Schirm Shield terminal in the terminal box 5 1 3 2 Connection cable variant 2 When the associated sensor is fitted with a connector the connection cable is...

Page 48: ...age 48 of 122 OPERATING MANUAL TMU UMC3 UMC3 connection to the sensor For terminal assignment refer to section 5 1 3 Sensor connection For advice on cable glands See also 4 5 1 Installation conditions...

Page 49: ...ve atmospheres Certificate numbers EX Certification Type UMC3 TM TMU TME TM SH HPC ATEX Europe BVS 05 ATEX E021 X DMT 01 ATEX E149 X CML19 ATEX2096X IECEx Int IECEx BVS 11 0094X IECEx BVS 11 0084X IEC...

Page 50: ...to be installed in a control room so that readings counter status and settings can be accessed ergonomically Control Unit BE2 The BE2 Control unit of the UMC3 has an integrated alphanumeric display wi...

Page 51: ...assword for technicians can be realized Operator interface Functional classes are displayed as headings beneath which displays and parameters are shown in logical groups Beneath this is the menu level...

Page 52: ...ters Each key is assigned a symbol as stated in the following table Descriptor Symbol Cursor key arrow to the right Cursor key arrow to the left Cursor key arrow to the top Cursor key arrow to the bot...

Page 53: ...values for any of these parameters without entering the required password the message Access denied will be displayed see also 7 1 2 Operating modes on page 51 and 7 1 5 3 Passwords on page 54 7 1 5 1...

Page 54: ...or by 1 use the key and use key to lower the number by 1 To change the minus and plus sign place the cursor in front of the first digit To confirm and apply the change press To retain the current valu...

Page 55: ...ting point the MEASURED VALUES functional class press Esc Function Overview Main Menue UMC3 MEASURED VALUES PASSWORD COUNTER MEASUREMENT PROCESSING FLOW DENSITY TEMPERATURE PULSE OUTPUT CURRENT OUTPUT...

Page 56: ...Volume flow QV Counter forward F Counter reverse R Density Temperature Mass flow Counter F Raw values Mass flow Temperature Display mode start up Mass flow Density MEASURED VALUES functional class Di...

Page 57: ...nd activated Otherwise an error message is displayed The operator can define the display unit in the FLOW functional class using the Volume flow QV unit function 7 2 1 3 Counter forward After selectin...

Page 58: ...XX XX C The LCD shows the current temperature of the measured fluid in degrees Celsius Fahrenheit or Kelvin 7 2 1 7 Elapsed time The LCD shows the operating time that has elapsed in d ays h ours and m...

Page 59: ...e FLOW functional class using the Mass flow QM unit function 7 2 1 11 Volume flow Counter forward After selecting the Volume flow Counter forward function the current mass flow will be displayed in th...

Page 60: ...ys One of the following default displays can be selected QM Mass flow QV Volume flow Counter f orward Counter r everse Density Temperature QM Counter f QM Density QM Temperature QV Counter f QV Densit...

Page 61: ...ress Esc PASSWORD Customer password Change customer password Service password PASSWORD functional class Password 0000 Enter New password 0000 Password 0000 7 2 2 1 Customer password After selecting th...

Page 62: ...2 2 2 Change customer password After entering a valid customer password you may change the existing password and enter a new one After selecting the Change customer password function and pressing the...

Page 63: ...TERS Unit of counters Reset counters COUNTERS functional class Accumulation of kg _________________ g kg t m cm l USG UKG USB lbs shton lton ft acft oz floz xxQM xxQV Reset counters no _______________...

Page 64: ...tings of the flow units described in sections 7 2 5 2 Factor mass flow QM programmable unit on page 69 and 7 2 5 8 Factor volume flow QV programmable unit on page 72 When the unit is changed the count...

Page 65: ...asured values To change the current settings enter the customer password Otherwise the settings can only be displayed but not changed To cancel the current action press Esc MEASUREMENT PROCESSING Damp...

Page 66: ...om 0 to 20 in 1 percent increments After choosing the Low flow cut off function and pressing the following selection field will be displayed Low flow cut off 00 The low flow volume will be displayed a...

Page 67: ...m in the sensor is not moving flowing Otherwise the subsequently measured flow rates will provide an incorrect zero point The sensor may be completely empty or filled with medium A partially filled se...

Page 68: ...in kg h _________________ kg s kg min kg h t h g min lbs s lbs min lbs h shton h lton h kd d t s t min t d g s g h g d lbs d st min ston d lt min lton d oz s oz min oz h oz d xx s xx min xx h xx d QM...

Page 69: ...g s kg min kg h kg d t s t min t h t d g s g min g h g d lbs s lbs min lbs h lbs d shton min shton h shton d lton h lton min lton d oz s oz min oz h oz d xx s xx min xx h xx d programmable mass flow u...

Page 70: ...rm function has also been activated for the assigned current output the applied current will change to 3 2 mA or 20 5 mA 22 mA After choosing the Mass flow QM limit MIN function and pressing the follo...

Page 71: ...keys Confirm the entry with 7 2 5 7 Volume flow QV unit This function allows the operator to define the physical unit for all display functions and the upper range value for volume flow After choosin...

Page 72: ...y confirms the entry 7 2 5 9 Volume flow QV range This function allows the operator to set the upper range value for volume flow The upper range value takes on the unit defined using the Volume flow Q...

Page 73: ...0 g l Density upper range val Density 100 1100 g l Density limit MIN Density MIN 0979 0 g l Density limit MAX Density MAX 1200 0 g l Density limit hysteresis Density limit Hyst 000 5 g l Density limit...

Page 74: ...libration was carried out by the vendor Note Density measurement can only be activated if density calibration has been performed If no density calibration has been performed the density and volume flo...

Page 75: ...electing the Density lower range value function press to display the following selection field Density 0 XXXXX g l The current lower range value will be displayed and can be changed by toggling the ar...

Page 76: ...lue in the unit defined using the Density unit function After selecting the Density limit MAX function press to display the following selection field Density limit MAX 0000 0 g l The current MAX limit...

Page 77: ...essing the key confirms the entry The density unit can be defined for all settings and displays as described in Section 7 2 6 2 Density unit on page 74 7 2 6 11 Reference process density display When...

Page 78: ...confirms the entry 7 2 6 13 Reference temperature In order to calculate the reference density the temperature to which the density relates is needed The temperature for fuel oil usually is 15 C Ref t...

Page 79: ...s of the function Density calibration hot medium above are displayed in the upper line Pressing 2 times the green confirms them without any change Afterwards the density of the measured medium has to...

Page 80: ...Modifications can only be made in Programming mode see 7 1 2 Operating modes which means that a correct password see 7 1 5 3 Passwords and 7 2 2 PASSWORD functional class must be entered TEMPERATURE T...

Page 81: ...play the following selection field Temperature 0 005 C The current lower range value for temperature measurement will be displayed and can be changed by toggling the arrow keys Pressing the key confir...

Page 82: ...mit MAX The MAX limiting value for temperature can be evaluated via the status output This value is entered in the set temperature unit After selecting the Temperature limit MAX function press to disp...

Page 83: ...the pulse output PULSE OUTPUT Pulse or frequency output Pulse output unit PULSE OUTPUT functional class Output of Pulses _______________ Pulses Frequncy Accumulation of 1 0 kg ______________ g kg t m...

Page 84: ...e generated due to the pulse width which is too large the error message Pulse width too large or Inconsistent parameter will be displayed Press to display the current setting Output of Pulses The curr...

Page 85: ...he operator to change the width of the output pulse to be output If the pulse width is too large for the actual pulse number it will be reduced automatically In this case the warning Pulse output satu...

Page 86: ...ve closed _________________ closed open Output 1 assigned to Alarm ________________ Forw flow Rev flow MIN QM MAX QM MIN density MAX density Alarm IMP2 90 Status output 2 assignment Output 2 assigned...

Page 87: ...entry 7 2 9 2 Status output 1 assignment This function allows the operator to define to which event the status output is to be assigned The most general assignment is the alarm assignment because all...

Page 88: ...n choose between the following settings Standard setting o Not available Flow direction recognition o Forward flow o Reverse flow Limiting values o MIN QM o MAX QM o MIN density o MAX density All limi...

Page 89: ...ignment Input assigned to Not available According to the description in Section 13 4 3 1 Selection window make a selection one of the following assignments can be selected Standard setting o Not avail...

Page 90: ...__ 0 21 6 mA 4 21 6 mA 4 20 5 mA I1 alarm 22mA _______________ 3 8mA 22 mA not used Curr output I1 assignment I1 assigned to Mass flow ______________ Mass flow Volume flow Density Temperature Curr out...

Page 91: ...and can be changed by toggling the arrow keys The operator can choose between the settings 0 21 6 mA largest resolution No HART communication possible 4 20 5 mA follows the NAMUR recommendation 4 21 6...

Page 92: ...function 22 mA current rise in the case of an alarm 3 8 mA current reduction in the case of an alarm Pressing the key confirms the entry 7 2 10 3 Current output I1 assignment This function allows the...

Page 93: ...ion 4 20 5 mA follows the NAMUR recommendation 4 21 6 mA standard settings Pressing the key confirms the entry 7 2 10 5 Current output I2 alarm This function allows the operator to define the state ta...

Page 94: ...analogue signal via current output I2 Press to display the current setting I2 assigned to Temperature The current assignment will be displayed and can be changed by toggling the arrow keys The operato...

Page 95: ...e device off or did not touch any control unit keys for about 10 minutes Simulation can also be activated and controlled via HART commands SIMULATION Simulation on off Simulation status output SIMULAT...

Page 96: ...irect The current setting will be displayed and can be changed by toggling the arrow keys The operator can choose between the following settings Direct pulse and current outputs are programmed directl...

Page 97: ...n be changed by toggling the arrow keys Pressing the key confirms the entry 7 2 11 3 2 Density simulation In order to simulate density volume measurement the operator can define a density measured val...

Page 98: ...the entry 7 2 11 4 2 Pulse output simulation The Pulse output simulation function allows the operator to define a frequency to be assigned to the pulse output After selecting this function and pressin...

Page 99: ...proper functioning of the electronics and the software are always active and cannot be switched off The excitation current can be monitored in addition SELF TEST Sensor test on off Max deviation of ex...

Page 100: ...entry 7 2 12 2 Max deviation of excitation This function allows the operator to define a limiting value in the form of a percentage deviation from the normal value The excitation current is electronic...

Page 101: ...e measured by using the function 7 2 12 3 Self test calibration on page 100 Afterwards they can be displayed or edited by this function 7 2 12 5 Display of sensor amplitudes The first line of this win...

Page 102: ...78E3 Language Language German ________________ German English Serial number Serial number 123456 Reset system error Reset error no _______________ yes no Device address Profibus Modbus Device address...

Page 103: ...rating plate of the transmitter After selecting this function press to display the following information field Serial number 123456 To ensure that the sensor the transmitter and the documents created...

Page 104: ...ion see Section 8 2 3 1 Display of self test errors Reset error no The setting no will be displayed and can be changed by toggling the arrow keys If the operator toggles to yes and confirms the action...

Page 105: ...tting the new device address press to confirm and apply the change Caution The address change takes effect immediately so that the device cannot be addressed under the old address communication failur...

Page 106: ...takes effect immediately for data traffic on the Modbus interface 7 2 13 10 MINMAX Transmitter temperature Shows the minimum measured temperature and the maximum measured temperature since commission...

Page 107: ...ss flow sensor SENSOR SETTINGS Sensor constant C Flow tube material SENSOR SETTINGS functional class Sensor constant 0150 00 Flow tube of 1 4571 _______________ 1 4571 1 4301 HC 4 HB 2 Tantal Titan Ni...

Page 108: ...preceded by a plus or minus sign The delivery default setting is a plus sign If inlet and outlet section are interchanged when the device is installed the flow direction is indicated by an arrow on th...

Page 109: ...etting is forward reverse After selecting the Flow direction function press to display the current setting Flow direction forward The current direction will be displayed and can be changed by toggling...

Page 110: ...us media the density calibration is not suitable Procedure The density calibration procedure is as follows The transmitter is powered up and the sensor is filled with the medium under operating condit...

Page 111: ...requency Enter te density of your medium Single point density calibration without manufacturer calibration Warm up of sensor and medium to operation temperature 15 minutes minimum waiting and operatio...

Page 112: ...incorrectly seated Control the seating of the connector The BE4 Unit is defect Contact service The display contains undefinable characters A foreign language is set Refer to section 7 2 13 1 on page...

Page 113: ...n eliminated the message automatically disappears The self test for monitoring the excitation current can be activated or deactivated via the Sensor test function Custody transfer mode When the device...

Page 114: ...with sensor housing Remedy Fill or empty the flow tubes completely disconnect transmitter from power for min 30 sec reconnect to power exc too large A excitation current exceeding the limit will be de...

Page 115: ...the temperature range and the limit values if necessary params inconsist Set parameters are inconsistent Check the parameter settings The set parameters are conflicting Example Upper range value puls...

Page 116: ...eitkonstante 0x0800 Initialisation of the time constants failed SystemfehlerMesswert 0x0200 Error in the calculation of the measured values SystemfehlerFrequenz 0x0040 Error in the frequency density m...

Page 117: ...icing please ensure the following steps have been performed Always enclose a fully completed declaration of decontamination You will find a template in section 8 3 1 Ensure all medium residues have be...

Page 118: ...rd environmentally hazardous we have performed the following steps Checked all cavities in the device to ensure that they are free of fluid residues Washed and neutralized all cavities in the device C...

Page 119: ...Heinrichs Messtechnik GmbH OPERATING MANUAL TMU UMC3 Page 119 of 122 9 Declaration of Conformity...

Page 120: ...Heinrichs Messtechnik GmbH Page 120 of 122 OPERATING MANUAL TMU UMC3...

Page 121: ...Heinrichs Messtechnik GmbH OPERATING MANUAL TMU UMC3 Page 121 of 122...

Page 122: ...Perthel Stra e 9 D 50739 Cologne Germany Telephone 49 221 4 97 08 0 Telefax 49 221 4 97 08 178 Internet http www heinrichs eu Email info heinrichs eu We reserve the right to make amendments to the te...

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