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HEIDENHAIN GAGE-CHEK 2000 Series, Operating Instructions Manual

The HEIDENHAIN GAGE-CHEK 2000 Series is a high-quality metrology solution that enables precise measurement and evaluation of mechanical workpieces. Enhance your productivity with its easy-to-use features and comprehensive operating instructions manual. Download your free manual from our website today to unlock the full potential of this exceptional product.

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Summary of Contents for GAGE-CHEK 2000 Series

Page 1: ...GAGE CHEK 2000 Operating Instructions Evaluation Unit English en 08 2020 ...

Page 2: ...1 6 Basic operation 51 7 Commissioning 75 8 Setup 119 9 Measuring 155 10 File management 169 11 Settings 177 12 Servicing and maintenance 211 13 What to do if 221 14 Removal and disposal 225 15 Specifications 227 16 Index 233 17 List of figures 235 2 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 ...

Page 3: ... 5 2 Target groups for the instructions 17 1 5 3 Target groups according to user types 18 1 5 4 Contents of the chapters 18 1 5 5 Notes in this documentation 20 1 5 6 Symbols and fonts used for marking text 21 2 Safety 23 2 1 Overview 24 2 2 General safety precautions 24 2 3 Intended use 24 2 4 Improper use 24 2 5 Personnel qualification 25 2 6 Obligations of the operating company 25 2 7 General s...

Page 4: ...sembly of the product 36 4 2 1 Mounting on Single Pos stand 37 4 2 2 Mounting on Duo Pos stand 38 4 2 3 Mounting on Multi Pos stand 39 4 2 4 Mounting on Multi Pos holder 40 5 Installation 41 5 1 Overview 42 5 2 General information 42 5 3 Device overview 43 5 4 Connecting encoders 45 5 5 Connecting touch probes 46 5 6 Wiring switching inputs and outputs 47 5 7 Connecting input devices 48 5 8 Connec...

Page 5: ... after startup 59 6 8 User interface 60 6 8 1 User interface after switch on 60 6 8 2 Main menu of the user interface 61 6 8 3 Measure menu 62 6 8 4 File management menu 63 6 8 5 User login menu 64 6 8 6 Settings menu 65 6 8 7 Switch off menu 66 6 9 Position display 66 6 9 1 Operating elements of the position display 66 6 10 Customizing the workspace 67 6 10 1 Hiding and showing the main menu 67 6...

Page 6: ... Configure Alias assignment for axis names 84 7 6 2 Overview of typical encoders 85 7 6 3 Configuring axes for encoders with EnDat interface 87 7 6 4 Configuring the axes for encoders with a 1 VPP or 11 µAPP interface 89 7 6 5 Configuring axes for encoders with TTL interface 92 7 6 6 Performing error compensation 94 7 6 7 Coupling axes 112 7 6 8 Activating the reference mark search 113 7 7 OEM are...

Page 7: ...function 134 8 3 8 Configure the Dial gage function 135 8 3 9 Creating a preset table 138 8 3 10 Configuring the measured value output 141 8 4 Back up settings 152 8 5 Back up user files 153 9 Measuring 155 9 1 Overview 156 9 2 Conducting a measurement 156 9 2 1 Preparing a measurement 156 9 2 2 Selecting a preset 158 9 2 3 Measuring lengths and angles 160 9 2 4 Measuring with a touch probe 161 9 ...

Page 8: ...ent 169 10 1 Overview 170 10 2 File types 171 10 3 Managing folders and files 171 10 4 Viewing and opening files 173 10 5 Exporting files 174 10 6 Importing files 175 8 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 ...

Page 9: ... 187 11 4 3 USB 188 11 4 4 RS 232 188 11 4 5 Data transfer 189 11 4 6 Wireless LAN hotspot 190 11 4 7 Switching functions 190 11 4 8 Position dependent switching functions 190 11 5 User 191 11 5 1 OEM 191 11 5 2 Setup 191 11 5 3 Operator 192 11 5 4 Adding User 192 11 6 Axes 193 11 6 1 Reference marks 193 11 6 2 Information 194 11 6 3 Error compensation 194 11 6 4 Nonlinear error compensation NLEC ...

Page 10: ...209 12 Servicing and maintenance 211 12 1 Overview 212 12 2 Cleaning 212 12 3 Maintenance plan 213 12 4 Resuming operation 213 12 5 Updating the firmware 214 12 6 Restoring files and settings 216 12 6 1 Restore OEM specific folders and files 216 12 6 2 Restore user files 217 12 6 3 Restore settings 218 12 7 Reset all settings 219 12 8 Reset to shipping conditions 219 13 What to do if 221 13 1 Over...

Page 11: ...8 15 3 Product dimensions and mating dimensions 230 15 3 1 Product dimensions with Single Pos stand 231 15 3 2 Product dimensions with Duo Pos stand 231 15 3 3 Product dimensions with Multi Pos stand 232 15 3 4 Product dimensions with Multi Pos holder 232 16 Index 233 17 List of figures 235 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 11 ...

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Page 13: ...1 Fundamentals ...

Page 14: ...Demo is software you can install on a computer regardless of the device GAGE CHEK 2000 Demo helps you to become familiar with try out or present the functions of the device You can download the current version of the software here www heidenhain de To download the installation file from the HEIDENHAIN Portal you need access rights to the Software portal folder in the directory of the appropriate p...

Page 15: ...ng data given on the ID label of the product Compare the firmware version given in the documentation with the firmware version of the product Further information Device information Page 180 If the ID numbers and indexes as well as the firmware versions match the documentation is valid If the part numbers and indexes do not match so that the documentation is not valid you will find the current docu...

Page 16: ...ions contain all of the infor mation and safety precautions needed for the proper mounting and installation of the product The Installation Instructions are contained as an excerpt from the Operating Instructions in every delivery The Installation Instructions have the second highest level of priority for reading Operating Instructions The Operating Instructions contain all the infor mation and sa...

Page 17: ...ions 1 5 About these instructions These instructions provide all the information and safety precautions needed for the safe operation of the device 1 5 1 Document category Operating Instructions These instructions are the Operating Instructions for the product The Operating Instructions Are oriented to the product life cycle Contain all information and safety precautions needed for the proper oper...

Page 18: ... to use the basic functions of the product An Operator type user cannot create additional users but is allowed to edit various operator specific settings such as his name or the language A user of the Operator group can be logged in automatically as soon as the product is switched on 1 5 4 Contents of the chapters The table below shows from which chapters these instructions are derived from which ...

Page 19: ...e functions of the File management menu 11 Settings setting options and associated setting parameters for the product 12 Servicing and maintenance general maintenance work on the product 13 What to do if causes of faults or malfunctions of the product corrective actions for faults or malfunctions of the product 14 Removal and disposal disassembly and disposal of the product environment protection ...

Page 20: ...tructions the hazard could result in minor or moderate injury NOTICE Notice indicates danger to material or data If you do not follow the avoidance instructions the hazard could result in property damage Informational notes Informational notes ensure reliable and efficient operation of the product Informational notes are divided into the following groups The information symbol indicates a tip A ti...

Page 21: ...ext Depiction Meaning Identifies an action and the result of this action Example Tap OK The message is closed Identifies an item of a list Example TTL interface EnDat interface Bold Identifies menus displays and buttons Example Tap Shut down The operating system shuts down Turn the power switch off 1 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 21 ...

Page 22: ......

Page 23: ...2 Safety ...

Page 24: ...imarily on measuring machines and positioning equipment The products of this series must only be used in commercial applications and in an industrial environment must be mounted on a suitable stand or holder to ensure the correct and intended operation of the product are intended for indoor use in an environment in which the contamination caused by humidity dirt oil and lubricants complies with th...

Page 25: ...assigned work regarding the application concerned and of proactively identifying and avoiding potential risks Electrical specialist The electrical specialist has the required technical training knowledge and experience and knows the applicable standards and regulations and is thus capable of performing work on electrical systems and of proactively identifying and avoiding potential risks Electrica...

Page 26: ...umentation at hand it must be obtained from the manufacturers concerned The specific safety precautions required for the individual activities to be performed on the product are indicated in the respective sections of these instructions 2 7 1 Symbols on the product The following symbols are used to identify the product Symbol Meaning Observe the safety precautions regarding electricity and the pow...

Page 27: ...ive electrical components is to be performed only by trained specialists For power connection and all interface connections use only cables and connectors that comply with applicable standards Have the manufacturer exchange defective electrical components immediately Regularly inspect all connected cables and all connections on the product Defects such as loose connections or scorched cables must ...

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Page 29: ...3 Transport and storage ...

Page 30: ...he delivery for completeness Check the delivery for damage 3 3 Items supplied and accessories 3 3 1 Items supplied The following items are included in delivery Name Description Addendum optional Supplements or supersedes the contents of the Operating Instructions and if applicable of the Installation Instructions Operating Instructions PDF issue of the Operating Instructions on a memory medium in ...

Page 31: ...ng screws male 15 pin 1089213 01 Adapter connector for 1 Vpp Conversion of the 1 VPP inter face from installation in D sub connector 2 row male 15 pin to D sub connector 2 row with locking screws male 15 pin 1089214 01 Adapter connector for 2 Vpp Pin layout conversion from HEIDENHAIN 1 VPP to Mitutoyo 2 VPP 1089216 01 Adapter connector for TTL Conversion of the pin layout from HEIDENHAIN TTL to RS...

Page 32: ...nuously variable tilting with a tilting range of 90 fixing hole pattern 50 mm x 50 mm 1089230 07 Single Pos stand Stand for rigid mounting incli nation angle 20 fixing hole pattern 50 mm x 50 mm 1089230 05 Recommended RS 232 adapters The product supports the RS 232 adapters of the manufacturers ASSMANN Electronic GmbH and STEINWALD datentechnik GmbH HEIDENHAIN recommends the following RS 232 adapt...

Page 33: ...ct as received from the factory or repackage them in the original packaging as received from the factory Repackage the product in such a way that it is protected from impact and vibration during transit it is protected from the ingress of dust or humidity Place all accessories that were included in the shipment in the original packaging Further information Items supplied and accessories Page 30 En...

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Page 35: ...4 Mounting ...

Page 36: ...ng variants is provided on the rear panel The mounting hole pattern corresponds to a grid of 50 mm x 50 mm 50 50 Figure 1 Dimensions of rear panel of the product The materials for attachment of the mounting variants on the device are included in delivery You will also need the following Torx T20 screwdriver Torx T25 screwdriver Allen key size 2 5 Duo Pos stand Materials for mounting on a supportin...

Page 37: ...torque of 2 6 Nm Fasten the stand with two suitable screws from above to a supporting surface or Attach self adhesive rubber pads to the underside of the stand Route the cable from behind through the opening of the stand and then through the lateral openings to the connections Figure 2 Product mounted on Single Pos stand Figure 3 Cable routing on Single Pos stand Further information Product dimens...

Page 38: ...en the stand to the lower threaded holes on the rear panel Comply with the permissible tightening torque of 2 6 Nm Using the mounting slots width 4 5 mm screw the stand to a supporting surface or Set up the device freely at the desired location Route the cable from behind through the two supports of the stand and then through the lateral openings to the connections Figure 4 Product mounted on Duo ...

Page 39: ...Adjust the desired angle of inclination To fix the stand Tighten the T25 screw Comply with the tightening torque for screw T25 Recommended tightening torque 5 0 Nm Maximum permissible tightening torque 15 0 Nm Route the cable from behind through the two supports of the stand and then through the lateral openings to the connections Figure 6 Product mounted on Multi Pos stand Figure 7 Cable routing ...

Page 40: ...st the desired angle of inclination To fix the holder in place Tighten the T25 screw Comply with the tightening torque for screw T25 Recommended tightening torque 5 0 Nm Maximum permissible tightening torque 15 0 Nm Route the cable from behind through the two supports of the holder and then through the lateral openings to the connections Figure 8 Product mounted on Multi Pos holder Figure 9 Cable ...

Page 41: ...5 Installation ...

Page 42: ...nuous shielding e g by metalized film and metal braiding or a metal housing The degree of coverage provided by the braiding must be 85 or higher The shield must be connected around the entire circumference of the connectors 360 connection NOTICE Damage to the device from the engaging and disengaging of connecting elements during operation Damage to internal components may result Do not engage or d...

Page 43: ...cted by dust protection caps from contamination and damage NOTICE Contamination or damage may result if the dust protection caps are missing If no dust protection caps are fitted to unused connections this may impair the proper functioning of the contacts or destroy them Remove dust protection caps only when connecting measuring devices or peripherals If you remove a measuring device or peripheral...

Page 44: ...th 9 pin D sub connections for encoders with a TTL interface X1 X2 X21 Device variant with two 15 pin D sub connections for encoders with the 1 VPP 11μ APP or EnDat 2 2 interfaces and a 9 pin D sub connection for encoders with a TTL interface 7 X32 USB 2 0 Hi speed connection type A for printers input devices or USB mass storage 10 Speaker 8 Functional ground connection as per IEC EN 60204 1 6 X11...

Page 45: ...the cables depending on the mounting variant Further information Assembly of the product Page 36 Connect the encoder cables tightly to the respective connections Further information Device overview Page 43 If the cable connectors include mounting screws do not overtighten them Pin layout of X1 X2 X3 1 VPP 11 µAPP EnDat 2 2 1 2 3 4 5 6 7 8 1 VPP A B R 11 μAPP I1 I2 I0 EnDat 0 V UP DATA Inter nal sh...

Page 46: ...ting variant Further information Assembly of the product Page 36 Connect the touch probe firmly Further information Device overview Page 43 If the cable connectors include mounting screws do not overtighten them Pin layout of X113 1 2 3 4 5 6 7 8 LED B 5 V B 12 V Dout 0 DC 12 V DC 5 V Din 0 GND 9 10 11 12 13 14 15 Din 1 Din 2 TP GND TP Din 3 LED B Probe signals readiness TP Touch Probe normally cl...

Page 47: ...4 the corresponding sections of standards DIN EN 61010 1 EN 61010 1 UL 61010 1 and CAN CSA C22 2 No 61010 1can be used and in place of IEC 60950 12nd Ed Section 2 5 the corresponding sections of standards DIN EN 60950 1 EN 60950 1 UL 60950 1 CAN CSA C22 2 No 60950 1 can be applied Wire switching inputs and outputs in accordance with the following pin layout Remove and save the dust protection cap ...

Page 48: ... X113 DC 5 V TTL Touch probe TP X113 GND DC 5 V 5 7 Connecting input devices Comply with the pin layout Remove and save the dust protection cap Route the cables based on the mounting variant Further information Assembly of the product Page 36 Connect USB mouse or USB keyboard to USB Type A port X32 Make sure the USB cable connector is fully inserted Further information Device overview Page 43 Pin ...

Page 49: ...ric shock Improper grounding of electrical devices may result in serious personal injury or death by electric shock Always use 3 wire power cables Make sure the ground wire is correctly connected to the ground of the building s electrical installations WARNING Fire hazard due to wrong power cable Use of a power cable that does not meet the requirements of the mounting location may cause a fire haz...

Page 50: ...Installation Connecting the line voltage 5 Pin layout X100 1 2 3 L N N L 50 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 ...

Page 51: ...6 Basic operation ...

Page 52: ...s and mouse actions To activate switch or move the operating elements of the user interface you can use the unit s touchscreen or a mouse Gestures are used to operate the touchscreen and the mouse The gestures for operating the touchscreen may differ from the gestures for operating the mouse If the gestures for operating the touchscreen differ from those for operating the mouse then these instruct...

Page 53: ...d minus buttons Dragging Is a combination of long press and then swipe moving a finger over the touchscreen when at least the starting point of motion is defined Means pressing the left mouse button once and holding it down while moving the mouse at least the starting point of the motion is defined The actions initiated by dragging include Scrolling through lists and texts Swiping A flowing moveme...

Page 54: ...ighlighted The screen keyboard is displayed Enter text or numbers The correctness of the entry in the input field is shown with a green check mark If the entry is incomplete or incorrect a red exclamation mark is displayed In this case the entry cannot be completed To apply the values confirm the entry with RET The values are displayed The screen keyboard disappears Input fields with plus and minu...

Page 55: ...al to continuously adjust values Drag the slider to the desired position The selected value is displayed graphically or in percent Drop down list Buttons that open drop down lists are indicated by a triangle pointing down Tap the button The drop down list opens The active entry is highlighted in green Tap the desired entry The selected entry is applied Undo With this button you can undo the last a...

Page 56: ...ho logged in was of the Operator type the user interface opens with the Measure menu If automatic user login is not active the User login menu is displayed Further information User login and logout Page 57 6 4 2 Activating and deactivating the energy saving mode If you will not be using the unit for a while you should activate the energy saving mode This switches the unit to an inactive state with...

Page 57: ...in the main menu Tap Shut down The operating system shuts down Wait until the following message appears on the screen You can switch off the device now Turn the power switch off 6 5 User login and logout In the User login menu you can log in and out of the product as a user Only one user can be logged in to the product at a time The logged in user is displayed Before a new user can log in the logg...

Page 58: ...fault password ask a Setup user or OEM user for the assigned password If the password is no longer known contact a HEIDENHAIN service agency Confirm entry with RET Tap Log in The user is logged in and the Measure menu is displayed Further information Target groups according to user types Page 18 6 5 2 User logout Tap User login in the main menu Tap Log out The user is logged out All functions of t...

Page 59: ...tart is active then all of the unit s functions will be disabled until the reference mark search has been successfully completed Further information Reference marks Encoder Page 201 The reference mark search does not need to be performed for serial encoders with EnDat interface because the axes are automatically homed If the reference mark search is active on the unit then a wizard will ask you to...

Page 60: ... settings Figure 12 The user interface in the product s factory default setting User interface after startup If automatic user login is activated and the last user who logged in was of the Operator type then the product displays the Measure menu with the workspace and the Inspector after starting up Further information Measure menu Page 62 If automatic user login is not activated then the product ...

Page 61: ... and measurement of minimum maximum and range perform relative measurements Further information Measure menu Page 62 File management Management of the files that are available on the product Further information File management menu Page 63 User login Login and logout of the user Further information User login menu Page 64 If a user with additional permissions Setup or OEM user type is logged in th...

Page 62: ...u Page 66 6 8 3 Measure menu Activation Tap Measure in the main menu The user interface for measuring and positioning is displayed Short description 1 2 Figure 14 Measure menu 1 The workspace shows the current position of the measuring plate 2 The Inspector contains the quick access menu and the function elements 62 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 ...

Page 63: ...rs in the selected storage location The File management menu shows an overview of the files stored in the g133product s memory Any connected USB mass storage products FAT32 format or available network drives are shown in the list of storage locations The USB mass storage products and the network drives are displayed with their name or drive designation Further information File management Page 169 ...

Page 64: ... 2 Figure 16 User login menu 1 Display of the logged in user 2 User login The User login menu shows the logged in user in the column on the left The login of a new user is displayed in the right hand column To log in another user the logged in user must first log out Further information User login and logout Page 57 64 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 ...

Page 65: ...ons 2 List of setting parameters The Settings menu shows all of the options for configuring the product With the setting parameters you can adapt the product to on site requirements Further information Settings Page 177 The product provides various authorization levels that grant the user full or restricted access to management and operation functionality 6 HEIDENHAIN GAGE CHEK 2000 Operating Inst...

Page 66: ...tem continues unchanged Further information GAGE CHEK 2000 switch on and switch off Page 56 Further information Cleaning the screen Page 212 6 9 Position display The unit s position display shows the axis positions and additional information about the configured axes if applicable 6 9 1 Operating elements of the position display Symbol Meaning X Axis key Axis key functions Tapping the axis key ope...

Page 67: ...e features view Activation Tap Measure in the main menu The user interface for measuring and positioning appears 6 10 1 Hiding and showing the main menu Tap the tab The main menu is hidden The arrow changes direction To show the main menu tap the tab again 6 10 2 Hiding or displaying the Inspector Tap the tab The Inspector is hidden The arrow changes direction To display the Inspector tap the tab ...

Page 68: ...ating the preset Page 158 Calculator Tapping opens a calculator with basic mathematical functions the last result is shown in the calculator and the Inspector Reference mark search REF Tapping starts the reference mark search MinMax Acquires the minimum maximum and range tapping starts the acquisition of measured values according to the configuration Further information Acquiring the minimum maxim...

Page 69: ... Measuring with the probing function Page 161 dial gage Display of nominal values warning thresholds and tolerance limits via a dial gage tapping opens the views of the dial gage function Further information Configure the Dial gage function Page 135 Relative Tapping activates Relative measurement the zeroing of axes or the overwriting of a position value has no effect on the selected preset when t...

Page 70: ...r configuration and open a saved configuration Drag the function element to the right Tap Save The Save configuration dialog box appears Select the folder in which the configuration should be saved Specify a name for the XMG file Confirm entry with RET Tap Save The file was saved You can export or import saved configurations from or to your device via a USB mass storage product Further information...

Page 71: ...in the Inspector Select the desired Unit for linear values Select the desired Unit for angular values To close the quick access menu tap Close The selected units are displayed in the quick access menu 6 12 Messages and audio feedback 6 12 1 Messages 1 2 Figure 18 Display of messages in the workspace 1 Message display area which displays the time and the number of unclosed messages 2 Message list T...

Page 72: ...the screen The number of unclosed messages is indicated in Messages Closing messages Depending on the content of the messages you can close messages by means of the following operating elements To close an informational message tap Close The message disappears or To close a message that potentially has an effect on the application tap OK If applicable the message will now be taken into account by ...

Page 73: ...ast action step or to repeat the process tap Undo To confirm the displayed action step tap Confirm The wizard proceeds to the next step or completes the process Tap Close to close the wizard 6 12 3 Audio feedback The product can provide audio feedback to indicate user actions completed processes or malfunctions The available sounds are grouped into categories The sounds differ within a category Yo...

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Page 75: ...7 Commissioning ...

Page 76: ...The following steps must be performed only by qualified personnel Further information Personnel qualification Page 25 7 2 Logging in for commissioning 7 2 1 User login To commission the product the OEM user must log in Tap User login in the main menu If required log out the user who is currently logged in Select the OEM user Tap the Password input field Enter the password oem If the password does ...

Page 77: ...ogging in follow the instructions of the wizard The Reference symbol stops blinking upon successful completion of the reference mark search Further information Operating elements of the position display Page 66 Further information Activating the reference mark search Page 113 7 2 3 Setting the language The user interface language is English You can change to another language if desired Tap Setting...

Page 78: ...d repeat it Confirm entry with RET Tap OK Close the message with OK The new password is available the next time the user logs in 7 3 Steps for commissioning The following commissioning steps build on each other To correctly commission the product make sure to perform the steps in the order described here Prerequisite You are logged on as a user of the OEM type see Logging in for commissioning Page...

Page 79: ...documentation Adding a startup screen Configuring the unit for screenshots Backing up data Back up settings Back up user files NOTICE Loss of or damage to configuration data If the product is disconnected from the power source while it is on the configuration data can be lost or corrupted Back up the configuration data and keep the backup for recovery purposes 7 4 Basic settings 7 4 1 Activating t...

Page 80: ... tap its check mark To deselect an entry tap the check mark for the respective software option Tap Creating a request In the dialog select the storage location in which you want to save the license key request Enter a suitable file name Confirm entry with RET Tap Save as The license key request is created and saved in the selected folder If the license key request is stored on the unit move the fi...

Page 81: ...Entering license key manually Tap Settings in the main menu Tap Service Open in the sequence Software options Activate options Enter the license key into the License key input field Confirm the entry with RET Tap OK The license key is activated Tap OK You may need to restart the product depending on the software option Confirm the restart with OK The activated software option is available Checking...

Page 82: ... day month year YYYY MM DD Display as year month day Further information Date and time Page 182 7 4 3 Setting the units of measure You can set various parameters to define the units of measure rounding methods and decimal places Tap Settings in the main menu Tap General Tap Units To set a unit of measure tap the corresponding drop down list and select the unit To set the rounding method tap the co...

Page 83: ...ET Use the touch probe triggered output of measured values to automatically send the measured values to a computer when the stylus is deflected Further information Configuring the measured value output Page 141 7 6 Configuring the axes The procedure varies depending on the interface type of the connected encoder Encoders with EnDat interface The encoder applies the parameters automatically Further...

Page 84: ... fields Setting range 00 99 and aA xX The names are available in the axis configuration They can be assigned to the respective encoder input To switch to the previous display tap Back The Standard and Steinwald data formats transfer measured values only when the following axis names are assigned X Y Z Q R D L W A C f Lx Ly or Lz The minimum maximum and range values are transferred only if the axis...

Page 85: ...rse path LS 328C TTL 20 μm Coded 1000 20 mm 20 μm 4 μm AK LIDA 27 TTL 2 μm One 4 μm One 4 μm Coded 1000 20 mm 2 μm One AK LIDA 47 TTL 2 μm Coded 1000 20 mm LS 388C 1 VPP 20 μm Coded 1000 20 mm AK LIDA 28 1 VPP 200 μm One AK LIDA 48 1 VPP 20 μm One AK LIF 48 1 VPP 4 μm One Coded 1000 only in conjunction with the LIDA 4x3C scale Examples of absolute encoders that are typically used Encoder series In...

Page 86: ... 25 mm MT 258x 1 VPP 2 μm One 25 mm MT 60x 11 μAPP 10 μm One 60 mm MT 101x 11 μAPP 10 μm One 100 mm ST 127x TTL 4 μm 2 μm One 12 mm ST 128x 1 VPP 20 μm One 12 mm ST 307x TTL 4 μm 2 μm One 30 mm ST 308x 1 VPP 20 μm One 30 mm 0 2 μm or 2 μm with 10 fold evaluation 0 4 μm or 4 μm with 5 fold evaluation Length gaugeseries Interface Measuring step Maximum traverse path AT 121x EnDat 2 2 23 nm 12 mm AT ...

Page 87: ...ncoders Nominal increment 360 number of reference marks 2 Nominal increment 360 nominal increment in signal periods line count 7 6 3 Configuring axes for encoders with EnDat interface If the corresponding encoder input has already been assigned to an axis a connected encoder with EnDat interface is automatically detected upon restart and the settings are adapted Alternatively you can assign the en...

Page 88: ...chanical ratio If you selected Angle encoder specify the Display mode Tap Reference point displacement Use the ON OFF slide switch to activate or deactivate Reference point displacement calculation of the offset between the reference mark and the machine zero point If activated enter the offset value for Reference point displacement Confirm the entry with RET or To apply the current position as th...

Page 89: ... axis Angle encoder Rotary axis Angle encoder as linear encoder A rotary axis is displayed as a linear axis Depending on the selection enter further parameters For Linear encoder enter the Signal period see Linear encoders Page 85 For Angle encoder enter the Line count see Angle encoders Page 87 or determine it using a teach sequence see Ascertaining the line count per revolution Page 91 For an An...

Page 90: ... interference signals from the Analog filter frequency drop down list 33 kHz Interference frequencies above 33 kHz 400 kHz Interference frequencies above 400 kHz Use the ON OFF slider to activate or deactivate the Terminating resistor function The terminating resistor is automatically deactivated for incremental signals of the current signal type 11 μAPP Select the type of error monitoring from th...

Page 91: ... Tap Reference marks Select one of the following options from the Reference mark drop down list None There is no reference mark One The encoder has one reference mark In order to switch to the previous axis tap Back To start the teach sequence tap Start The teach sequence is started and the wizard is displayed Follow the instructions of the wizard The line count determined during the teach sequenc...

Page 92: ...ee Linear encoders Page 85 For Angle encoder enter the Output signals per revolution see Angle encoders Page 87 or determine it using a teach sequence see Ascertaining the output signals per revolution Page 94 For an Angle encoder as linear encoder enter the Output signals per revolution and the Mechanical ratio Confirm each input with RET For Angle encoder select the Display mode if applicable Ta...

Page 93: ... To apply the current position as the offset value tap Apply under Current position for reference point shift In order to switch to the previous display tap Back twice Use the ON OFF slider to activate or deactivate the Terminating resistor function Select the type of error monitoring from the Error monitor drop down list Off Error monitoring not active Frequency Error monitoring of the signal fre...

Page 94: ... if you select a different display mode after the teach sequence Further information Settings for encoders with interfaces of the TTL type Page 199 7 6 6 Performing error compensation Mechanical influences such as guideway error tilting in the end positions mounting surface tolerances or poor mounting Abbe error can cause measuring errors With error compensation the unit can automatically compensa...

Page 95: ...g device or calibration standard Linear error compensation and segmented linear error compensation cannot be combined with each other If you enable a reference point shift then you need to reconfigure the error compensation This helps you avoid measuring errors Configuring linear error compensation LEC With linear error compensation LEC the product applies a compensation factor that is calculated ...

Page 96: ...ation function Tap Create table of supporting points Tap or to set the desired Number of supporting points max 200 Enter the desired Spacing of the supporting points Confirm the entry with RET Enter a value in Start point Confirm the entry with RET Tap Create to create the table of supporting points The table of supporting points is created The table lists the supporting point positions P and the ...

Page 97: ... the previous display tap Back Activate Compensation with the ON OFF slide switch The adjusted error compensation for the axis is applied Further information Segmented linear error compensation SLEC Page 203 Configuring the Nonlinear error compensation NLEC For a Nonlinear error compensation NLEC the measuring range is divided into a grid of identically sized surface segments using up to 99 suppor...

Page 98: ... the number or spacing of the supporting points manually If you import a file that contains deviating information on the number or spacing of the supporting points Further information Nonlinear error compensation NLEC Page 194 Deactivating the nonlinear axis error compensation Before you can configure the Nonlinear error compensation NLEC you first need to deactivate it Tap Settings in the main me...

Page 99: ... Nonlinear error compensation NLEC Tap Read deviations of calibration standard Navigate to the desired folder Tap the desired file ACF Tap Select The nominal values are imported from the file Creating an ACF import file To import the calibration data into the product you must acquire these in an ACF file Open a new file in the text editor of your computer Save the file under a unique name and the ...

Page 100: ... mm on the Y axis oriented along the X axis Example MM X 25 0 20 0 5 5 0 0000 0 0000 25 0012 0 0010 50 0003 0 0006 75 0010 0 0016 100 0021 0 0000 0 00005 20 0020 25 0013 20 0021 50 0013 20 0022 75 0005 20 0023 99 9996 20 0003 0 00010 39 9998 24 9981 39 9979 49 9999 40 0001 75 0004 40 0021 100 0019 40 0008 0 00003 59 9992 25 0000 60 0018 50 0001 60 0003 75 0020 59 9990 100 0001 60 0001 0 00003 80 0...

Page 101: ...nal value of the first supporting point on the Y axis 25 0012 Nominal value of the second supporting point on the X axis 0 0010 Nominal value of the second supporting point on the Y axis The file contains an additional row with X and Y values for each supporting point The supporting points can be indicated row by row or in a meander shaped sequence The product adapts the reading direction automati...

Page 102: ... XML contains actual values TXT contains actual values Extended TXT contains deviations from the nominal values Prerequisites You have an XML or TXT file that matches the import scheme of the product Further information Creating an XML import file Page 107 Further information Creating a TXT import file Page 103 Nonlinear error compensation NLEC is deactivated Tap Settings in the main menu Open in ...

Page 103: ...Extended TXT schema The file contains deviations from the theoretical nominal value The following specifications apply to import files File names must not contain diacritics or special characters Use a point as decimal character TXT schema The TXT file contains the actual values of the supporting points on the X and Y axes The following example shows a grid of 5 x 5 supporting points with a spacin...

Page 104: ...lignment axis X or Y 25 0 Spacing of supporting points on the X axis 20 0 Spacing of supporting points on the Y axis 5 Number of supporting points on the X axis 5 Number of supporting points on the Y axis 0 0000 Actual value of the first supporting point on the X axis 0 0000 Actual value of the first supporting point on the Y axis 25 0012 Actual value of the second supporting point on the X axis 0...

Page 105: ...umber of Grid Points x y 5 5 Grid Block Size x y 25 0 20 0 Offset 0 0 Station 1 1 0 00000 0 00000 Station 2 1 0 00120 0 00100 Station 3 1 0 00030 0 00060 Station 4 1 0 00100 0 00160 Station 5 1 0 00210 0 00000 Station 1 2 0 00005 0 00200 Station 2 2 0 00130 0 00210 Station 3 2 0 00130 0 00220 Station 4 2 0 00050 0 00230 Station 5 2 0 00040 0 00030 Station 1 3 0 00010 0 00020 Station 2 3 0 00190 0 ...

Page 106: ...m the example Value Explanation Serial Number CA 1288 6631 1710 Serial number optional MM Unit of measurement millimeters alternatively IN for inches Number of Grid Points x y 5 5 Number of supporting points on the X and Y axes Grid Block Size x y 25 0 20 0 Spacing of the supporting points on the X and Y axes Station 1 1 0 00000 0 00000 Deviation of the first supporting point on the X and Y axes S...

Page 107: ...ll not be taken into account when the file is imported You may remove this section from the import file if desired Creating a new file Create a new file in the XML editor or in a text editor available on your computer Save the file under a unique name and add the xml file extension Enter the data as shown in the schema shown below The following specifications apply to import files File names must ...

Page 108: ...X 99 999600000000001 element id 0 2 Y 39 9998 X 0 0001 element id 1 2 Y 39 997900000000001 X 24 998100000000001 element id 2 2 Y 40 000100000000003 X 49 999899999999997 element id 3 2 Y 40 002099999999999 X 75 000399999999999 element id 4 2 Y 40 000799999999998 X 100 00190000000001 element id 0 3 Y 59 999200000000002 X 3 0000000000000001 element id 1 3 Y 60 001800000000003 X 25 element id 2 3 Y 60...

Page 109: ...s example 20 mm element id x 5 element Number of supporting points on the X axis In this example 5 supporting points group id GridSize element id y 5 element Number of supporting points on the Y axis In this example 5 supporting points element id 0 0 Y 0 X 0 Actual value of the first supporting point in mm In this example X 0 Y 0 element id 1 0 Y 0 001 X 25 001200000000001 Actual value of the supp...

Page 110: ... wizard to continue The feature acquired last will be transferred to the table of supporting points Tap Close to close the wizard Values measured in the teach sequence are transferred as actual values to the table of supporting points After the teach sequence is complete the Measure menu appears Acquire the actual values manually Tap Settings in the main menu Open in succession Axes General settin...

Page 111: ...determined by comparing the deviation of the actual measurement result from the nominal angle of the spatial axes The compensation factor is applied to the entire measuring range Tap Settings in the main menu Open in the sequence Axes General settings Error compensation Squareness error compensation SEC The measured values M and nominal values S of the three spatial axes are displayed Enter the me...

Page 112: ... defined for the axis you wish to couple with a principal axis Tap Axis type Select the Coupled axis axis type To switch to the previous display tap Back Select the desired principal axis from the Coupled main axis drop down list Select the desired calculation type from the Calculation with main axis drop down list principal axis coupled axis principal axis coupled axis The position values of both...

Page 113: ...e marks Encoder Page 201 Tap Settings in the main menu Tap Axes Open in the sequence General settings Reference marks Activate Reference mark search after unit start with the ON OFF slide switch The reference marks must be traversed every time the product is started The functions of the product will only be available after the reference mark search has been completed The Reference symbol stops bli...

Page 114: ...ining the file Tap the file name Tap Select The file is copied to the unit s Service info area Further information Service info Page 184 Confirm the successful transfer with OK Further information Documentation Page 208 Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be rem...

Page 115: ...e to the folder containing the file Tap the file name Tap Select The graphic file is copied to the product and displayed as the startup screen the next time the product is started Confirm the successful transfer with OK Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be rem...

Page 116: ...face 1 Connection status 2 File path and file name 3 Language selection 4 Status messages ScreenshotClient is included in the standard installation of GAGE CHEK 2000 Demo For a detailed description please refer to the GAGE CHEK 2000 Demo User s Manual This User s Manual is available in the Documentation folder of the product website Further information Demo software for the product Page 14 116 HEI...

Page 117: ... for installation on multiple units Tap Settings in the main menu Tap Service Open in the sequence Back up and restore Back up settings Performing a Complete backup During a complete backup of the configuration all settings of the product are backed up Tap Complete backup If required connect a USB mass storage device FAT32 format to a USB port of the product Select the folder to which you want to ...

Page 118: ...der are not restored Performing back up The user files can be backed up as a ZIP file on a USB mass storage device or connected network drive Tap Settings in the main menu Tap Service Open in the sequence Back up and restore Back up user files Tap Save as ZIP If required connect a USB mass storage device FAT32 format to a USB port of the product Select the folder to which you want to copy the ZIP ...

Page 119: ...8 Setup ...

Page 120: ... operation Page 51 The following steps must be performed only by qualified personnel Further information Personnel qualification Page 25 8 2 Logging in for setup 8 2 1 User login To set up the product the Setup user must log in Tap User login in the main menu If required log out the user who is currently logged in Select the Setup user Tap the Password input field Enter the password setup If the p...

Page 121: ... follow the instructions of the wizard The Reference symbol stops blinking upon successful completion of the reference mark search Further information Operating elements of the position display Page 66 Further information Activating the reference mark search Page 113 8 2 3 Setting the language The user interface language is English You can change to another language if desired Tap Settings in the ...

Page 122: ...rson Tap Settings in the main menu Tap User The logged in user is indicated by a check mark Select the logged in user Tap Password Enter the current password Confirm entry with RET Enter the new password and repeat it Confirm entry with RET Tap OK Close the message with OK The new password is available the next time the user logs in 122 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 ...

Page 123: ...Configuring the USB keyboard Configuring functions Adding function elements Configuring functions Configuring probing functions Configuring the MinMax function Configuring the Diameter Radius function Configuring the Relative function Configure the Mastering function Configure the Dial gage function Setting up the measuring application Configuring the measured value output Backing up data Back up ...

Page 124: ...Display as year month day Further information Date and time Page 182 Setting the units of measure You can set various parameters to define the units of measure rounding methods and decimal places Tap Settings in the main menu Tap General Tap Units To set a unit of measure tap the corresponding drop down list and select the unit To set the rounding method tap the corresponding drop down list and se...

Page 125: ...mpt The User ID cannot be changed once it has been defined Enter the user ID Confirm the entry with RET Tap the Name input field Enter the name of the new user Confirm the entry with RET Tap the Password input field Enter the new password and repeat it Confirm the entry with RET You can show the contents of the password fields in plain text and hide them again Use the ON OFF sliding switch to show...

Page 126: ...p the input field whose contents you want to edit Name First name Department Edit the contents and confirm your changes with RET To change the password tap Password The Change password dialog box appears When changing the password of the logged in user enter the current password Confirm the entry with RET Enter the new password and repeat it Confirm the entries with RET Tap OK A message appears Cl...

Page 127: ...rsion of the Operating Instructions is also available at www heidenhain de Requirement The Operating Instructions are available as a PDF file Tap Settings in the main menu Tap Service Open in the sequence Documentation Add Operating Instructions If required connect a USB mass storage device FAT32 format to a USB port of the product Navigate to the folder containing the new Operating Instructions I...

Page 128: ...ly as soon as the IP address is assigned If DHCP is not active enter the IPv4 address IPv4 subnet mask and IPv4 standard gateway Confirm the entries with RET Depending on the network environment use the ON OFF slider to activate or deactivate the IPv6 SLAAC function If IPv6 SLAAC is active the network settings are obtained automatically as soon as the IP address is assigned If IPv6 SLAAC is not ac...

Page 129: ...elect Authentication for encrypting the password in the network Configure the Mount options Tap OK Tap Mount The connection to the network drive is established Further information Network drive Page 187 Configuring operation with a mouse or touchscreen The product can be operated either via the touchscreen or a connected USB mouse If the product is in its factory default setting touching the touch...

Page 130: ...eyboard layout drop down list The keyboard assignment corresponds to the selected language Further information Input devices Page 181 8 3 2 Adding function elements The Inspector contains empty fields to which you can assign function elements If you add function elements to the Inspector then every user has access to the corresponding functions in the Measure menu The procedure is identical for al...

Page 131: ... Further information Configuring a touch probe Page 83 Further information Configuring the measured value output Page 141 The following probing functions are available Icon Function Scheme Edge probing Probe the edge of a workpiece one probing procedure Determines the coordinate of the traversed axis Determining the center line Determine the centerline of a workpiece two probing procedures Determi...

Page 132: ...xes Tap Close The selection is saved The product uses the data format for measured value output that is selected for manual data transmission in the product settings Further information Selecting a data format Page 143 8 3 4 Configuring the MinMax function The MinMax function helps you to acquire the following measured values Minimum Maximum Range You activate and deactivate the function by tappin...

Page 133: ...ut If measured values are missing then the value 0 is sent 8 3 5 Configuring the Diameter Radius function The Diameter Radius function allows you to double position values in the position display With radial axes you can thus switch between the radius and diameter You can activate and deactivate the conversion by tapping the D R function element in the Inspector When you configure the function ele...

Page 134: ...ion element in the Inspector Adding a function element Tap Measure in the main menu Drag an empty field of the Inspector to the left into the workspace A dialog box for selecting the function element appears Tap the Relative function element Tap Close The Relative function element is available in the Inspector 8 3 7 Configure the Mastering function With the Mastering function you can set the posit...

Page 135: ...arning threshold values and the tolerance limits The dial gage function has various views With the dial gage you can perform absolute measurements or difference measurements You can save the settings of the dial gage use them on other devices or call them again at a later time Absolute measurement In an absolute measurement the nominal value is entered with its limits You can specify ahead of time...

Page 136: ...ion Add the dial gage function element to the Inspector Set the general parameters Assign names Value input Configure parameters of the individual axes Activate the dial gage for the desired axes Enter limit values Activate and configure switching functions if required Tap Measure in the main menu Drag an empty field of the Inspector to the left into the workspace The dialog for selecting the func...

Page 137: ... in the dial gage dialog Activate the dial gage with the slide switch for the axis The input fields are populated with standard values If you deactivate an activated axis with the slide switch then the entered values are deleted As soon as you reactivate the deactivated axis the input fields are repopulated with default values Enter values After you activated the dial gage for your axis you can en...

Page 138: ...rmation Switching functions Page 190 You can assign a switching function to the axes that generates a triggering signal at the output X113 4 Dout 0 when a limit you determined is exceeded This way you can further process an exceedance of a limit value as trigger signal Tap the desired axis in the dial gage dialog The dialog for entering the values is opened Swipe right to left over the touchscreen...

Page 139: ...alog box for selecting the function element appears Tap Presets Tap Close The function element is available in the Inspector In the Inspector tap Presets The Presets dialog appears Tap Edit preset table The Preset table dialog box appears Tap Add Enter a name in the Description input field Tap the input field for one or more desired axes and enter the appropriate position value Confirm the entry w...

Page 140: ...center Follow the instructions of the wizard Measured values are acquired when the stylus deflects The product determines the desired position from the measured values The Select preset dialog appears To overwrite an existing preset select the entry from the preset table or To add a new preset enter a new number into the Selected preset input field Confirm the entry with RET To overwrite a positio...

Page 141: ... is closed 8 3 10 Configuring the measured value output The product offers you various functions for manual or automatic transfer of the acquired measured values to a computer Prerequisites The product must be connected to the computer via an RS 232 adapter Receiving software is installed on the computer e g The following steps are necessary in order to configure the measured value output Configur...

Page 142: ... position Minimum Maximum Range Manual output of measured values Touch probe triggered output of measured values Continuous output of measured values You can use the Manual output of measured values and Touch probe triggered output of measured values in parallel The Continuous output of measured values cannot be combined with any of the other measured value outputs See the General Operation chapte...

Page 143: ...nwald data formats or create your own data format see Creating your own data format Page 146 Selecting a data format Tap Settings in the main menu Tap Interfaces Tap Data transfer In the RS 232 drop down list select the type of interface In the following drop down lists you can choose a separate data format for each function Data format for data transfer Data format for touch probe triggered data ...

Page 144: ... axis names are assigned X Y Z Q R D L W A C f Lx Ly or Lz The minimum maximum and range values are transferred only if the axis names X Y or Q are assigned If you want to use specific axis names and transfer measured values to a computer you must modify for example MyFormat1 xml or another format file you created by adding the axis names that you assigned Further information Creating your own dat...

Page 145: ...29 T07 50 06 965 CR LF Date in yyyy mm dd Time in hh mm ss f X MIN 19 987 CR LF 1 2 3 4 5 6 7 8 CR LF End of the transfer block space 1 Axis name 2 Function MIN MAX RANGE 3 Algebraic sign 0 then minus sign 4 Digits before the decimal point 5 Decimal point 6 Digits after the decimal point 7 Backwards movement of the cursor to the beginning of the line Carriage return 8 Line feed 8 HEIDENHAIN GAGE C...

Page 146: ...tion MIN MAX RANGE 3 Algebraic sign 0 then minus sign 4 Digits before the decimal point 5 Decimal point 6 Digits after the decimal point 7 Unit in this example millimeter 8 Backwards movement of the cursor to the beginning of the line Carriage return 9 Line feed Creating your own data format In the file management you will find a file that you can copy to a storage medium and then adapt it individ...

Page 147: ...X RANGE unit mm base 10 factor 1 newline false prefix suffix decimalPlaces 3 digits 0 positiveSign false element id Y unit mm base 10 factor 1 newline false prefix suffix decimalPlaces 3 digits 0 positiveSign false element id Y MIN unit mm base 10 factor 1 newline false prefix suffix decimalPlaces 3 digits 0 positiveSign false element id Y MAX unit mm base 10 factor 1 newline false prefix suffix d...

Page 148: ...reviousValues false true The previous send block is output in addition to the current send block false Only the current send block is output element writeLabel true true The axis name is output before the measured value false The axis name is not output element writeUnit true true The unit is output after the measured value Prerequisite A value must be defined for the element unit parameter see be...

Page 149: ...is output in the unit millimeters Possible values mm inch deg dms rad If no value is defined the units are not adapted element base 10 10 Measured value is output as a decimal value 16 Measured value is output as a hexadecimal value element factor 1 Factor by which the measured value is multiplied Example Measured value 43 67 factor 100 Measured value output 4367 00 element newline false true Ther...

Page 150: ...nt Tap Measure in the main menu Drag an empty field of the Inspector to the left into the workspace A dialog box for selecting the function element appears Tap one of the following function elements Manual output of measured values Touch probe triggered output of measured values Continuous output of measured values Tap Close The function element is available in the Inspector 150 HEIDENHAIN GAGE CH...

Page 151: ...unction element shows which contents are selected for data transfer selected contents are highlighted green Figure 27 Representation of selected contents for Measured value output Tap Close The selection is saved Ensure that the MinMax function covers all measured values that you want to send to a computer as part of the measured value output If measured values are missing then the value 0 is sent...

Page 152: ... a USB mass storage device FAT32 format to a USB port of the product Select the folder to which you want to copy the configuration data Specify a name for the configuration data e g yyyy mm dd _config Confirm the entry with RET Tap Save as Tap OK to confirm the successful backup of the configuration The configuration file was backed up Further information Back up and restore Page 206 Safely removi...

Page 153: ...cted network drive Tap Settings in the main menu Tap Service Open in the sequence Back up and restore Back up user files Tap Save as ZIP If required connect a USB mass storage device FAT32 format to a USB port of the product Select the folder to which you want to copy the ZIP file Specify a name for the ZIP file e g yyyy mm dd _config Confirm the entry with RET Tap Save as Tap OK to confirm succes...

Page 154: ......

Page 155: ...9 Measuring ...

Page 156: ...ning the measured object and the measuring machine Contamination e g from chips dust and oil residues leads to incorrect measurement results The measured object the holder for the measured object and the sensor must be clean before you start measuring Clean the measured object the holder for the measured object and the sensors with appropriate cleaning products Stabilizing the temperature of the m...

Page 157: ...formation Reference marks Encoder Page 201 The reference mark search does not need to be performed for serial encoders with EnDat interface because the axes are automatically homed If the reference mark search is active on the unit then a wizard will ask you to traverse the reference marks of the axes After logging in follow the instructions of the wizard The Reference symbol stops blinking upon s...

Page 158: ...cted preset is displayed in the function element Setting a position as a preset Requirement The axes have been homed Further information Conducting the reference mark search Page 157 Setting the current position as preset Approach the desired position X Long press the axis key The active preset in the preset table is overwritten with the current position The active preset is applied as the new val...

Page 159: ... center Follow the instructions of the wizard Measured values are acquired when the stylus deflects The product determines the desired position from the measured values The Select preset dialog appears To overwrite an existing preset select the entry from the preset table or To add a new preset enter a new number into the Selected preset input field Confirm the entry with RET To overwrite a positi...

Page 160: ...rforming the reference mark search after startup Page 59 1 Figure 28 Measure menu 1 Current axis positions Tap Measure in the main menu Select a preset where necessary Move to the desired position or acquire measured values The result appears in the position display You can send the measured values to a computer Further information Sending measured values to a computer Page 164 160 HEIDENHAIN GAGE...

Page 161: ...ing with the probing function Using a touch probe you can determine positions by probing For this purpose the product provides special probing functions A wizard guides you through the procedure Prerequisites The touch probe is configured The desired probing function has been configured When determining a new preset The Select preset function must be activated in the settings of the function eleme...

Page 162: ...n element in the inspector Edge probing or Determining the center line or Determining the circle center Follow the instructions of the wizard The measured values are acquired when the stylus is deflected The product determines the desired position based on the measured values If the Select preset function is activated a dialog appears in which you can apply the position as the new preset If the MV...

Page 163: ...ual configuration determines which value are captured and shown in the position display Tap Measure in the main menu Select a preset where necessary Tap MinMax in order to start the acquisition The function element turns green to show that the MinMax function is active The position display shows the minimum maximum and range for each axis depending on the configuration Conduct the measurement In o...

Page 164: ...ue output The measured values are sent to the computer once Activating touch probe triggered output of measured values Tap Touch probe triggered output of measured values The green symbol shows that the function is active Conduct a measurement The measured values are sent to the computer each time the stylus deflects In order to deactivate the function tap the Touch probe triggered output of measu...

Page 165: ...etween the radius and diameter You can activate and deactivate the conversion by tapping the D R function element in the Inspector When you configure the function element you can define which axes will be affected by the conversion Tap Measure in the main menu In order to display the diameter tap the D R function element The green lettering of the function element indicates that the D R function i...

Page 166: ...is barred from editing so that the zeroing of axes or the overwriting of position values has no effect on the selected preset Tap Measure in the main menu In order to perform a relative measurement tap the Relative function element The green lettering of the function element indicates that the Relative function is active The position display switches over to the position values of the relative mea...

Page 167: ...alue Depending on the deviation between the nominal value of the measurement and the specified tolerance values and warning values the dial gage depiction of the measured value appears in a different colors Color Evaluation Green The measured value lies within the warning limits Orange The measured value exceeds the warning limit but still lies within the tolerance limit Red The measured value exc...

Page 168: ...Minimum warning limit 3 Nominal value 4 Maximum warning limit 5 Maximum tolerance limit 6 Maximum limit 7 Actual value 8 Minimum limit Opening the single view To switch from the overview to the single view of an axis proceed as follows Tap the desired single view or Swipe across the touchscreen from right to left until the desired single view appears The single view opens 168 HEIDENHAIN GAGE CHEK ...

Page 169: ...10 File management ...

Page 170: ...s stored in the g133product s memory Any connected USB mass storage products FAT32 format or available network drives are shown in the list of storage locations The USB mass storage products and the network drives are displayed with their name or drive designation Calling up Tap File management in the main menu The file management user interface is displayed 1 2 Figure 36 File management menu 1 Li...

Page 171: ...t files with instructions and service addresses System Audio files and system files User User data Creating a new folder Drag the icon of the folder in which you want to create a new folder to the right The operating elements are displayed Tap Create a new folder Tap the input field in the dialog and enter a name for the new folder Confirm entry with RET Tap OK A new folder is created Moving a fol...

Page 172: ...or the new folder Confirm the entry with RET Tap OK The folder is renamed Moving a file Drag the icon of the file you want to move to the rightt The operating elements are displayed Tap Move to In the dialog select the folder to which you want to move the file Tap Select The file is moved If you move a file into a folder containing a file with the same name that file is overwritten Copying a file ...

Page 173: ...contained in that folder will also be deleted Drag the icon of the file you want to delete to the right The operating elements are displayed Tap Delete selection Tap Delete The folder or file is deleted 10 4 Viewing and opening files Viewing files Tap File management in the main menu Navigate to the storage location of the desired file Tap the file A preview image only with PDF and image files as ...

Page 174: ... you want to export Drag the icon of the file to the right The operating elements are displayed To copy the file tap Copy file To move the file tap Move file In the dialog select the storage location to which you want to export the file Tap Select The file is exported to the USB mass storage device or the network drive Safely removing a USB mass storage device Tap File management in the main menu ...

Page 175: ... USB mass storage device or network drive navigate to the file you want to import Drag the icon of the file to the right The operating elements are displayed To copy the file tap Copy file To move the file tap Move file In the dialog select the storage location to which you want to save the file Tap Select The file is stored on the product Safely removing a USB mass storage device Tap File managem...

Page 176: ......

Page 177: ...11 Settings ...

Page 178: ...parameter the setting or settings parameter is grayed out and cannot be opened or edited Depending on the software options that have been activated on the product various settings and settings parameters are available in the Settings menu If for example the is not activated on the unit then the settings parameters that are necessary for this software option are not displayed on the unit Function D...

Page 179: ... area 11 7 3 Firmware update 11 7 4 Reset Axes General settings Axis name settings of the axis 11 6 2 Information 11 6 1 Reference marks 11 6 3 Error compensation 11 7 2 Back up and restore 11 2 4 Input devices 11 4 6 Wireless LAN hotspot 11 4 7 Switching functions Interfaces 11 4 1 Network 11 4 2 Network drive 11 4 3 USB 11 4 4 RS 232 11 4 5 Data transfer 11 5 1 OEM 11 5 4 Adding User 11 5 3 Oper...

Page 180: ...mory RAM Free RAM on the system Number of unit starts Number of times the product was started up with the current firmware Operating time Operating time of the product with the current firmware 11 2 2 Screen Path Settings General Screen Parameter Explanation Brightness Brightness of the screen Setting range 1 100 Default setting 85 Energy save mode timeout Time until energy save mode is activated ...

Page 181: ...ath Settings General Input devices Parameter Explanation Mouse substitute for multitouch gestures Specifies whether mouse operation should replace operation using the touchscreen multitouch Settings Auto until first multitouch Touching the touchscreen causes mouse deactivation On no multitouch Operation only possible with the mouse the touchscreen is deactivated Off only multitouch Operation only ...

Page 182: ...d Touch tone Sound to be played when using a touch element When you select a setting the associated sound is played Settings Standard Guitar Robot Outer space No sound Default setting Standard 11 2 6 Printers Path Settings General Printers The current firmware of the units in this series does not support this function 11 2 7 Date and time Path Settings General Date and time Parameter Explanation D...

Page 183: ...r values Number of decimal places for linear values Setting range Millimeters 0 5 Inch 0 7 Default value Millimeters 4 Inch 6 Unit for angular values Unit for angular values Settings Radian angles in radian rad Decimal degrees angles in degrees with decimal places Deg Min Sec angles in degrees minutes and seconds Default setting Decimal degrees Rounding method for angular values Rounding method fo...

Page 184: ...ath Settings General Service info Parameter Meaning and function HEIDENHAIN Customer service Display of a document containing HEIDENHAIN service addresses OEM service info Display of a document containing service information from the machine manufacturer Default document containing HEIDENHAIN service addresses Further information Adding documentation Page 114 11 2 11 Documentation Path Settings Ge...

Page 185: ...r deactivates the connected touch probe for use Setting range ON or OFF Default value OFF Diameter Diameter of the touch probe Setting range 0 0001 Default value 6 0000 Evaluation of the ready signal Possibility of setting whether the ready signal of the touch probe should be evaluated Setting range ON or OFF Default value ON 11 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 185 ...

Page 186: ...in the network consisting of four octets The subnet mask is automatically assigned if DHCP is active or it can be entered manually Setting range 0 0 0 0 255 255 255 255 IPv4 standard gateway Network address of the router connecting a network The network address is automatically assigned if DHCP is active or it can be entered manually Setting range 0 0 0 1 255 255 255 255 IPv6 SLAAC Network address...

Page 187: ...the authorized user Password Password of the authorized user Show password Display of the password in plain text Settings ON or OFF Default value OFF Network drive options Configuration of the Authentication for encrypting the password in the network Settings None Kerberos V5 authentication Kerberos V5 authentication and packet signing NTLM password hashing NTLM password hashing with signing NTLMv...

Page 188: ...he RS 232 adapter are output Parameter Explanation Baud rate Configuration of the transfer rate Setting range 1 115200 Data bits Selection of the number of data bits Settings 5 bits 6 bits 7 bits 8 bits Parity Selection of the parity bit for verification Settings None Even Odd Space Mark Stop bits Selection of the stop bit for synchronization Settings 1 bit 2 bits Flow control Selection of the dat...

Page 189: ...format for measured value output Settings Standard Steinwald MyFormat1 template for copying Any data formats you have defined yourself Default value Standard Data format for touch probe triggered data transfer Selection of the data format for measured value output Settings Standard Steinwald MyFormat1 template for copying Any data formats you have defined yourself Default value Standard Data forma...

Page 190: ...r the purpose of setting all of the axes or individual axes to zero Switch the unit for linear values Switch the unit for angular values Assignment of the digital input in accordance with the pin layout in order to execute the respective function Default setting Not connected Trigger measured value output Configuration of the inputs for the purpose of triggering a data transfer of the measured val...

Page 191: ...nt of the user Default value Group Group of the user Default value oem Password Password of the user Default value oem OEM Language Language of the user OEM Auto login On restart of the product Automatic login of the last logged in user Default value OFF Remove user account Removal of the user account 11 5 2 Setup Path Settings User Setup The Setup user configures the product for use at the place ...

Page 192: ... Parameters Explanation Edit permission Name Name of the user Default value Operator Operator Setup OEM First name First name of the user Operator Setup OEM Department Department of the user Default value Operator Setup OEM Group Group of the user Default value operator Password Password of the user Default value operator Operator Setup OEM Language Language of the user Operator Setup OEM Auto log...

Page 193: ...e mark search is displayed after startup of the product Default value ON All users can cancel reference mark search Specifies whether the reference mark search can be canceled by all user types Settings ON The reference mark search can be canceled by users of any type OFF The reference mark search can only be canceled by users of the OEM or Setup type Default value OFF Reference mark search Start ...

Page 194: ...be reset 11 6 3 Error compensation Path Settings Axes General settings Error compensation Parameter Explanation Nonlinear error compensation NLEC Mechanical influences on the X and Y axes are compensated Squareness error compensation SEC Mechanical influences on the squareness of the X Y and Z axes relative to each other are compensated 11 6 4 Nonlinear error compensation NLEC Path Settings Axes G...

Page 195: ...able of supporting points Opens the table of supporting points for manual editing 11 6 5 Squareness error compensation SEC Path Settings Axes General settings Error compensation Squareness error compensation SEC Parameter Explanation XY plane XZ Plane YZ plane Mechanical influences on the squareness of the axes relative to each other are compensated Setting range 85 95 Default value 90 11 6 6 Alia...

Page 196: ...Default value Axis Encoder Configuration of the connected encoder Further information Encoder Page 197 Error compensation Configuration of the linear error compensation LEC or segment ed linear error compensation SLEC Further information Linear error compensation LEC Page 203 Further information Segmented linear error compensation SLEC Page 203 Coupled main axis For axes of the Coupled axis type S...

Page 197: ...Angle encoder Rotary axis Angle encoder as linear encoder Rotary axis is displayed as linear axis Default value Depending on the connected encoder Mechanical ratio For display of a rotary axis as a linear axis traverse path in mm per revolution Setting range 0 1 mm 1000 mm Default value 1 0 Reference point displacement Configuration of the offset between the reference mark and the zero point Furth...

Page 198: ...ng range 1 1000000 Default value 1000 Teach sequence Starts the teach sequence for determining the Line count for an angle encoder based on a specified angle of rotation Display mode For angle encoders and for the display of a rotary axis as a linear axis Settings 0 360 180 180 Default value Mechanical ratio For display of a rotary axis as a linear axis traverse path in mm per revolution Setting r...

Page 199: ...tage 0 18 V or 1 34 V Signal 1 Vpp setting Frequency Error message with frequency 400 kHz Signal 11 µApp setting Amplitude Warning with current 5 76 µA Error message with current 2 32 µA or 17 27 µA Signal 11 µApp setting Frequency Error message with frequency 150 kHz Counting direction Signal detection during axis movement Settings Positive The direction of traverse corresponds to the counting di...

Page 200: ...f rotation Display mode For angle encoders and for the display of a rotary axis as a linear axis Settings 0 360 180 180 Default value Mechanical ratio For display of a rotary axis as a linear axis traverse path in mm per revolution Setting range 0 1 mm 1000 mm Default value 1 0 Reference marks Configuration of the Reference marks Further information Reference marks Encoder Page 201 Terminating res...

Page 201: ...mark One The encoder has one reference mark Coded The encoder has distance coded reference marks For encoders with TTL interface Reverse coded The encoder has inverse coded reference marks Default value One Maximum traverse path For linear encoders with coded reference marks maximum traverse path for determining the absolute position Setting range 0 1 mm 10000 0 mm Default value 20 0 Nominal incre...

Page 202: ...nt Path Settings Axes Axis name Encoder Reference marks Reference point displacement Parameters Explanation Reference point displacement Activation of offset calculation between reference mark and datum of the machine Setting range ON or OFF Default value OFF Reference point displacement Manual input of the offset in mm or degrees according to the selected encoder type between reference mark and d...

Page 203: ...the measured length actual distance traversed Input millimeters or degrees depending on the encoder 11 6 12 Segmented linear error compensation SLEC Path Settings Axes Axis name Error compensation Segmented linear error compensation SLEC Parameters Explanation Compensation Mechanical influences on the axes of the machine are compensated Settings ON Compensation is active OFF Compensation is not ac...

Page 204: ...on the mechanical axis of the machine Setting range 2 200 Default value 2 Spacing of the supporting points Spacing of the supporting points on the mechanical axis of the machine Default value 100 00000 Start point The start point defines the position starting from which the compensation is applied to the axis Default value 0 00000 Create Creates a new table of supporting points based on the entrie...

Page 205: ...compiler Touchscreen Controller version Version number of the touchscreen controller Qt build system Version number of the Qt compilation software Qt runtime libraries Version number of the Qt runtime libraries Kernel Version number of the Linux kernel Login status Information on the logged in user SystemInterface Version number of the system interface module BackendInterface Version number of the...

Page 206: ...tem parameters runtime xml Version number of the runtime parameters serialPort xml Version number of the parameters of the serial interface users xml Version number of the user parameters GI Patch Level Patch level of the golden image GI 11 7 2 Back up and restore Path Settings Service Back up and restore The unit s settings or user files can be backed up as a file so that they are available after...

Page 207: ...ed Further information Updating the firmware Page 214 11 7 4 Reset Path Settings Service Reset If necessary you can reset the unit s settings to the factory default settings or to the condition at delivery Software options are deactivated and subsequently need to be reactivated with the available license key Parameter Explanation Reset all settings The settings are reset to factory default setting...

Page 208: ...ated 11 7 6 Startup screen Path Settings Service OEM area Startup screen Parameter Explanation Add startup screen Selecting the image file that is to be displayed as opening screen file type PNG or JPG Further information Adding a startup screen Page 114 Delete startup screen Delete clears the user defined opening screen and restores the default view 11 7 7 Documentation Path Settings Service Docu...

Page 209: ...he product Request options Creation of a license key request that can be submitted to a HEIDENHAIN service agency Further information Requesting license key Page 79 Request trial options Creation of a license key request that can be submitted to a HEIDENHAIN service agency Further information Requesting license key Page 79 Activate options Activation of the software options via license key or lice...

Page 210: ......

Page 211: ...12 Servicing and maintenance ...

Page 212: ...and never use strong detergents or solvents Do not use sharp edged objects to remove persistent contamination Cleaning the housing Use only a cloth dampened with water and a mild detergent for cleaning the exterior surfaces Cleaning the screen Activate cleaning mode to clean the display This switches the unit to an inactive state without interrupting the power supply The screen is switched off in ...

Page 213: ...nections for damage and check their function Annually Replace defective cables Contact HEIDENHAIN service agency if required Check power cables for faulty insulation and weak points Annually Replace power cables according to the specification 12 4 Resuming operation When operation is resumed e g when the product is reinstalled after repair or when it is remounted the same measures and personnel re...

Page 214: ...on the safe the side the current settings must be backed up if the unit s firmware is going to be updated Requirement The new firmware is available as a dro file To update the firmware over the USB port the current firmware must be stored on a USB mass storage device FAT32 format To update the firmware via the network interface the current firmware must be available in a folder on the network driv...

Page 215: ...lose the dialog The firmware update cannot be canceled once the data transfer has started Tap Start to start the update The screen shows the progress of the update Tap OK to confirm successful update Tap Finish to terminate the service application The service application is terminated The main application is launched If automatic user login is active the user interface is displayed in the Measure ...

Page 216: ...ts use the same or compatible firmware versions Tap Settings in the main menu Open in succession Tap Service Tap OEM area Open in succession Back up and restore Restore OEM specific folders and files Tap Load as ZIP If required connect a USB mass storage device FAT32 format to a USB port of the product Navigate to the folder containing the backup file Select the backup file Tap Select Confirm the ...

Page 217: ...les in the System folder are not restored Tap Settings in the main menu Open in the sequence Tap Service Open in the sequence Back up and restore Restore user files Tap Load as ZIP If required connect a USB mass storage device FAT32 format to a USB port of the product Navigate to the folder containing the backup file Select the backup file Tap Select Confirm the successful transfer with OK There i...

Page 218: ...tion Reset all settings Page 219 Tap Settings in the main menu Open in the sequence Service Back up and restore Restore settings Tap Complete restoration If required connect a USB mass storage device FAT32 format to a USB port of the product Navigate to the folder containing the backup file Select the backup file Tap Select Confirm the successful transfer with OK The system is shut down To restart...

Page 219: ...rt the product switch it off and then back on 12 8 Reset to shipping conditions You can reset the settings of the product to the factory defaults and delete the user files from product s memory area The software options are deactivated and must be subsequently reactivated with the available license key Tap Settings in the main menu Tap Service Open in the sequence Reset Reset to shipping condition...

Page 220: ......

Page 221: ...13 What to do if ...

Page 222: ...firmware with a new firmware previously saved to a USB mass storage device During this procedure the settings of the product are deleted 13 2 1 Restoring the firmware On a computer create the folder heidenhain on a USB mass storage device FAT32 format In the heidenhain folder create the folder update Copy the new firmware to the update folder Rename the firmware recovery dro Switch off the product...

Page 223: ...ormed only by the personnel indicated in the table Further information Personnel qualification Page 25 Fault Cause of fault Correction of fault Personnel There is no supply voltage Check the power cable Electrical specialist The status LED remains dark after switch on The product does not function properly Contact a HEIDENHAIN service agency Qualified personnel A blue screen appears when the unit ...

Page 224: ...is not supported Use another USB mass storage device Format USB mass storage device with FAT32 Qualified personnel The unit starts in recovery mode text only mode Firmware error during startup If this fault occurs for the first time switch the product off and then on again If the fault recurs contact a HEIDENHAIN service agency Qualified personnel User login is not possible Password does not exist...

Page 225: ...14 Removal and disposal ...

Page 226: ...t be taken Removing the product To remove the product follow the installation and mounting steps in the reverse order Further information Installation Page 41 Further information Mounting Page 35 14 3 Disposal NOTICE Incorrect disposal of the product Incorrect disposal of the product can cause environmental damage Do not dispose of electrical waste and electronic components in domestic waste The i...

Page 227: ...15 Specifications ...

Page 228: ...reen Electrical data Supply voltage AC 100 V 240 V 10 50 Hz 60 Hz 5 max input power 38 W Buffer battery Lithium battery type CR2032 3 0 V Overvoltage category II Number of encoder inputs 3 Encoder interfaces 1 VPP max current 300 mA max input frequency 400 kHz 11 μAPP Maximum current 300 mA maximum input frequency 150 kHz EnDat 2 2 max current 300 mA TTL max current 300 mA max input frequency 5 MH...

Page 229: ...ty 10 to 80 RH non condensing Altitude 2000 m General information Directives EMC Directive 2014 30 EU Low Voltage Directive 2014 35 EU RoHS Directive 2011 65 EU Pollution degree 2 Protection EN 60529 Front panel and side panels IP 65 Rear panel IP 40 Mass 1 3 kg With Single Pos stand 1 35 kg With Duo Pos stand 1 45 kg With Multi Pos stand 1 95 kg With Multi Pos holder 1 65 kg 15 HEIDENHAIN GAGE CH...

Page 230: ...wings are in millimeters HEIDENHAIN 169 200 33 8 113 40 7 1 Figure 38 Housing dimensions for products AC 100 V 240 V 50 Hz 60 Hz max 38 W HEIDENHAIN X113 X3 X2 X1 X100 X32 X116 140 50 115 90 65 37 5 15 5 0 88 80 72 64 24 75 50 67 5 Figure 39 Dimensions of the rear panel 230 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 ...

Page 231: ...5 19 25 28 Figure 40 Product dimensions with Single Pos stand 15 3 2 Product dimensions with Duo Pos stand 80 100 132 2 168 1 ISO 7092 4 ISO 7380 M4x8 Md 2 6 Nm 20 4 5 5 70 99 150 2 150 1 ISO 7092 4 ISO 7380 M4x8 Md 2 6 Nm 45 4 5 5 50 4 5 50 4 5 Figure 41 Product dimensions with Duo Pos stand 15 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 231 ...

Page 232: ... 2 6 Nm T25 Md 15 Nm max 10 80 6 6 10 185 1 18 75 130 170 51 M5 Figure 42 Product dimensions with Multi Pos stand 15 3 4 Product dimensions with Multi Pos holder 4 5 ISO 14581 M4x8 Md 2 6 Nm T25 Md 15 Nm max 10 80 133 186 1 Figure 43 Product dimensions with Multi Pos holder 232 HEIDENHAIN GAGE CHEK 2000 Operating Instructions 08 2020 ...

Page 233: ...figuring axis parameters EnDat 87 Configuring axis parameters TTL 92 energy saving mode 56 Error compensation Calibration 99 linear error compensation 95 203 Methods 94 Nonlinear axis error compensation 97 Nonlinear error compensation 194 performing 94 segmented linear error compensation 96 203 Squareness error compensation 111 195 Table of supporting points 204 Error messages 71 F File copying 17...

Page 234: ... Personnel qualification 25 Pin layout encoders 45 line voltage 50 network 49 switching inputs 47 Power connector 49 Preset table Creating 138 Product commissioning 78 Setting up 123 Switch off 57 Switch on 56 Product data 228 Q Qualified personnel 25 R Reference mark search activating 113 Conducting 157 performing after startup 59 77 121 157 Repackaging 33 rounding methods 82 124 183 RS 232 adapt...

Page 235: ...ut for an axis 137 Figure 24 Example of a transfer for the X and Y axes with the active MinMax function in the data format Standard 145 Figure 25 Example of a transfer for the X and Y axes with the active MinMax function in the data format Steinwald 146 Figure 26 Data format MyFormat1 xml 147 Figure 27 Representation of selected contents for Measured value output 151 Figure 28 Measure menu 160 Fig...

Page 236: ...49 8669 31 3104 E mail service ms support heidenhain de NC support 49 8669 31 3101 E mail service nc support heidenhain de NC programming 49 8669 31 3103 E mail service nc pgm heidenhain de PLC programming 49 8669 31 3102 E mail service plc heidenhain de APP programming 49 8669 31 3106 E mail service app heidenhain de www heidenhain de Original document 1251621 03 A 02 08 2020 PDF I1251621 ...

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