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Revised 2019 

 

MACHINE TECHNOLOGY & COMPONENTS 

HOT ROD HEAT UP  

 

First, place the desired film in cradle mounts and thread the film up through the machine according to the diagram on the 
right side of the unit. 

 

Plug in the power cord. There is a switch on the right side of the electrical box that you may turn on. 

 

Turning on the unit will allow the film cutting rod (1) to begin to heat, it will take a few minutes to get up to optimal cutting 
temperature. 

 

Caution

: The film cutting rod will continue to heat while the wrapper is turned on, so contact by any objects other than the 

film should be avoided. 

PHOTOEYE ACTUATED HEATER 

 

The heat cycle in the seal plate (2) begins when a package is placed in front of the photo-eye on the seal plate.   

 

This feature ensures that the seal plate will consume energy only when there is a demand by an operator. 

 

Do NOT use the seal plate as a cutting surface, this will damage the heating foil and non-stick cover. Seal plate damage 
voids the warranty. 

ENERGY SMART TECHNOLOGY 

 

The Energy Smart Wrapper is an innovative system that incorporates an “Instant On” seal plate with the ability to go from 
ambient, to sealing temperature in seconds. The wrapper uses a photo eye to see when a store associate is wrapping a 
package and initiates a heat cycle (approximately 3 seconds). After the cycle, the wrapper stops heating to conserve 
energy.  

 

Heat Seal tests all seal plates before they ship. Thermal expansion in the seal plate layers will create a wrinkle effect – this 
is normal.  

ELECTRICAL  

REQUIREMENTS 

 

The Model 200ES requires 120 volts, 60Hz, 132 watts 

*200ES pictured with optional Paper Cutter 

Summary of Contents for 200ES

Page 1: ...Revised 2019 READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT OPERATING SERVICE PARTS MANUAL 200ES ENERGY SMART WRAPPER 200ES C6AXXXB pictured with optional Paper Cutter Certified...

Page 2: ...Electrical Requirements 3 Preliminary Setup 5 Cradle Mount Film Setup Recommended Maintenance 6 Guide For Optional Paper Cutter 7 Troubleshooting Guide 8 Control Board Assembly 10 Service Parts Inform...

Page 3: ...oto eye on the seal plate This feature ensures that the seal plate will consume energy only when there is a demand by an operator Do NOT use the seal plate as a cutting surface this will damage the he...

Page 4: ...le preparing products The stainless steel bridge is not recommended as a cutting surface TWO ROLL CAPACITY The wrapper can hold two 20 rolls of film 2 The rolls should be mounted and threaded as shown...

Page 5: ...f the roll counter clockwise and go in between the two rollers it sits on Pull film under the film guide roller 1 and up through the film selector rollers starting with the nearest slot to the hot pla...

Page 6: ...ermeate the cover and burn off on the hot plate The non stick cover should be replaced if the surface is soiled or holes punctures excessive wear or damage is present The seal plate can be cleaned wit...

Page 7: ...ack idle roller 1 and the tension roller 2 Thread the paper counterclockwise down under the tension roller 2 then up and through the mouth 3 of the paper cutter Use the slot hole on the cutter to grab...

Page 8: ...reaker tripped 1 Remove Non Stick Cover and inspect the Seal Plate for the following defects Punctures or cuts Burn marks Discoloration If these defects are present replace seal plate 2 If seal plate...

Page 9: ...Eye 3 If green light is NOT illuminated when power is ON check Control Board to determine if Photo Eye or Control Board is faulty Verify the control board is working 1 Check the voltage on Pin 1 of th...

Page 10: ...10 Revised 2019 CONTROL BOARD ASSEMBLY NEUTRAL HEATER OUT 24V 0V AUX PRODUCT DETECTION THERMISTOR THERMISTOR 120 VAC...

Page 11: ...11 Revised 2019 CONTROL BOARD ASSEMBLY...

Page 12: ...Cover 6 x 15 2 1 5901 001 Non stick Cover 8 x 15 3 1 6137 149 Replacement 6 x 15 Seal Plate Kit 4 1 6137 150 Replacement 8 x 15 Seal Plate Kit 5 1 6137 094 Hot Rod Replacement Kit Includes 1 Square Bo...

Page 13: ...ammed 8 x 15 Energy Smart Control Board Programmed 2 1 6340 070 Circuit Board Mounting Kit Includes 4 Plastic Clip Stand Offs 3 1 1875 055 Terminal Block 4 1 1815 030 1A Circuit Breaker 5 1 1815 031 2...

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