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Following Disassembly of the Unit  

To Replace the Red Rocker Arm, Switch, Light or Spring: 

6. Press the plug (G) (Floor model ES) or grommet (H) (625ES) into 

hole in the back of red rocker arm. 

7. Assemble the Switch (I) 

 

Attach the wires to the OUTSIDE terms and thread lock the wire 
screws 

 

Attach the switch assembly to the back of the red rocker arm 
with the nuts on the inside and the switch toward bottom of the 
rocker arm. 

8. Attach the light wires to the light. 

9. Mount the Seal Plate to the Rocker Arm  

 

Using the (4) screws and star washers (J), thread lock the 
screws to the plate. 

 

DO NOT OVER TIGHTEN SCREWS 

10. Route the Seal Plate wires through the grommet (625ES) or 

towards the electrical box (floor model ES). 

11. Assemble Rocker Arm and Spring (K) 

 

Position the spring under the red rocker arm, between base 
plate (M) and attach the shoulder bolts (L).   

 

Tighten the shoulder bolts and the BACK OFF HALF TURN. 

 

Housing MUST PIVOT FREELY. 

Rewiring and Reassembling the Unit: 

12. Reinstall rocker arm assembly in reverse order as on page 1.   

Reconnect the wires (See page 3 for Timer Board close up): 

 

Wire #7 should be matched with wire #7 from fuseholder and 
wire nut together. 

 

Wire #190 terminates to the top slot on front terminal board. 

 

The two high luster wires—one goes to the neutral terminal 
board in back and the other terminates under the large circuit 
board. 

 

Non-terminal wires should be terminated into the green termi-
nal connector block (page 1 A) as follows:   
  - Thin black wire into “THERM 1 & 2” 
  - 22 gauge white wires into “PEPI 1 & 2” 
  - Wires #10 & #15 go into “LIGHT - & +” 

REPLACING ROCKER ARM PARTS 

11 

10 

Revised 201

7

 

 13 

Summary of Contents for 107-ESCK

Page 1: ...READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT OPERATING SERVICE PARTS MANUAL 107ES ESCK ENERGY SMART WRAPPER MODEL 107 ES MODEL 107 ESCK Revised 2017...

Page 2: ...ts Electrical Requirements 3 Preliminary Setup 5 Attaching 107ESCK to 107A 5 Recommended Maintenance 8 Troubleshooting Guide 9 Hot Rod Circuit Board Test 10 Replacing Rocker Arm Assembly 12 Service Pa...

Page 3: ...damage the thin heating foil and Non stick cover plate Seal plate damage voids the warranty 1 2 ENERGY SMART TECHNOLOGY The Energy Smart Wrapper is an innovative system that incorporates an Instant On...

Page 4: ...ic film selected for wrapping 3 THERMISTOR TEMPERATURE CONTROL Due to the rapid response of the heating foil and residual heat that can remain from previous cycles a thermistor is incorpo rated as a t...

Page 5: ...the screw holes C and the support bar holes D With the nylock hex nut and washer on the rod insert support rod through the 107 A frame side plate assembly then through the conversion kit and out the o...

Page 6: ...ition the cardboard core of the film roll against the taper of the fixed end cap Make sure the film is threaded from the bottom of the roll and under film roller H see threading diagrams page 6 Replac...

Page 7: ...the wrapper starting with the nearest slot to the hot plate first A Drape unused film in the front of the roller B FILM SELECTION To change film to a different film width Lift up both handles 1 Move e...

Page 8: ...d burn off on the hot plate It s recommended that the Non stick cover be replace every three 3 months or as needed depending on the level of daily wear and tear The Non stick cover should be changed i...

Page 9: ...cuit being utilized is not overloaded with other devices If a surface defect is present discontinue use of product and contact Troy Roberts at 800 342 6329 ext 276 or troberts heatsealco com Seal Plat...

Page 10: ...e Rocker Arm Kit 625ES Part 6340 078 107ES Part 6135 038 Verify the Timer Board is working properly Upon actuation of the Seal Plate the sequence of events should be as follows 1 The Red Indicator Lig...

Page 11: ...KING THE THERMISTOR OF THE HOT ROD With the power turned OFF remove the hot rod black wires from Terminals 5 and 6 Using the meter measure the re sistance of the thermistor by connecting the leads of...

Page 12: ...d the other two to slip on terminals for all marked in picture 3 2 with blue stickers Unscrew the green grounding wire D from the inside the box Separate the two wires being held by the wire nut E 4 L...

Page 13: ...Assemble Rocker Arm and Spring K Position the spring under the red rocker arm between base plate M and attach the shoulder bolts L Tighten the shoulder bolts and the BACK OFF HALF TURN Housing MUST P...

Page 14: ...TIMER BOARD ASSEMBLY Revised 2017 14...

Page 15: ...Block Replacement Kit Includes 1 Upper Left Gray Axle Bearing Block 1 Upper Right Gray Axle Bearing Block 2 Lower Gray Axle Bearing Block 4 Stainless Steel Wing Nut 1 4 20 Solid Body 4 Rubber Luster C...

Page 16: ...Nema 5 20P Strip 8 1 5805 419 Power Cord Assembly GFCI 120V 12GA 20A Plug 5 1 6340 062 Hot Rod Replacement Kit Includes 1 Cutoff Rod TEC100 22 1 2 LG 1 Cutoff Rod Collar 3 4OD 25 64 ID 1 4 THK 8 32 H...

Page 17: ...Rocker Arm Replacement Kit does not include the seal plate 1 Pivot Bracket 1 Red Indicator Light 1 Snap action Switch 2 Shoulder Bolts 1 Compression Spring 2 Stainless Steel Philips Screws 2 K Type Lo...

Page 18: ...des 1 Strain Relief Straight Thru 425 475ID 1 Power Cord 12 3 SJO 6 LG W Nema 5 20P Strip 8 1 5805 419 Power Cord Assembly GFCI 120V 12GA 20A Plug 8 1 6340 070 Hot Rod Board Mounting Kit Includes 4 Cl...

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