Heatcraft Refrigeration Products 25001501 Installation & Operating Instructions Manual Download Page 3

BEACON CONTROLLER

3

QUICK GUIDE (cont’d.)

Defrost

The actual defrost time is determined when power is first applied to the system as well as the number of

defrosts per day. If a Smart Controller is used, the actual defrost times are programmed into the Smart
Controller.

At defrost the expansion valve closes, then the system pumps down until the low pressure switch opens or 2

minutes have elapsed. The compressor is now off.

The fan motors are shut off and the heater contactor on the Beacon board is energized. On systems with

higher than 30 amps, the heater contactor on the board is used to energize a larger amperage contactor.

Defrost is terminated when the evaporator coil sensor reaches the defrost termination temperature. The

heaters are turned off and the system goes through a short drain-down period.

At the end of the drain-down period, the expansion valve opens and the compressor starts shortly after. The

fans do not run during this re-freeze period.

At the end of the re-freeze, the fan motors start and the system is back in the cooling mode.

Trouble-Shooting

System flashes “low pressure, high pressure, oil pressure fault”

-

Check system for refrigerant leak

-

Check oil level in compressor

-

Check system for non-condensable

-

Check low pressure switch for correct adjustment to 0 psig cut-out / 10 psig cut-in

-

If ambient is below 50

°

F, may need to addd pressure fan cycling switch

System flashes “superheat sensor shorted or open”

-Change evap-in and evap-out sensors

System flashes “room temp sensor, discharge sensor, defrost termination temp sensor shorted or open”

-Change sensor as indicated

System flashes “superheat low”

-Check evaporator coil circuits for uneven feeding; if circuits are not feeding evenly 1) check nozzle

sizing for the application, and 2) expansion valve may be defective

-Check if evap-in and evap-out sensors are plugged into correct terminals on the board
-Check if system is overcharged

System cooling, but box temperature not met

-If a low temp evaporator is being used in medium temp application, check nozzle size
-Check if transformer is on the correct voltage tap
-Check for low refrigerant charge
-Check pump-down switch for incorrect wiring
-Check if discharge temperature is above 225

°

F; remove discharge line sensor from discharge line

-Disconnect evaporator coil sensor from the board
-Check value of room temperature pot setting; if value is correct, pot may be defective. Add fixed

resistor

System “off” and will not run

-Check if room sensor is connected on the board
-Check if system has a “pump-down” switch; put switch in “normal” position

If system has a Smart Controller

-Check to make sure room sensor is connected only to Smart Controller
-Check wiring of multi-in and multi-out to be per wiring in Installation & Operation manual
-Check program in Smart Controller; range must be on “lo” for low temp applications and “hi” for

medium temp applications

Summary of Contents for 25001501

Page 1: ...2175 West Park Place Blvd Stone Mountain GA 30087 770 465 5600 Fax 770 465 5990 INSTALLATION OPERATING INSTRUCTIONS FOR 02 01 Part Number 25001501...

Page 2: ...n of master Start Up After system evacuation add correct refrigerant It may be necessary to adjust time delay relay TDR to 10 minutes temporarily to allow system charging Readjust TDR back to 2 minute...

Page 3: ...0 F may need to addd pressure fan cycling switch System flashes superheat sensor shorted or open Change evap in and evap out sensors System flashes room temp sensor discharge sensor defrost terminatio...

Page 4: ...crankcase heater to be energized 24 hours prior to start up the Beacon should be de energized for this period by disconnecting the 24V lead to the condensing unit terminal block To start the system th...

Page 5: ...Slave unit s if used Connect the multi out terminal on the master unit to the multi in terminal on slave unit and the 24V 18 to 30 VAC from the master unit to the slave unit See wiring diagram Alarm c...

Page 6: ...ed for the desired room temperature according to Table 1 Install the jumper supplied in the bag across the terminal marked X when finished TABLE 1 Carbon Film Fixed Resistor selections that will contr...

Page 7: ...o check board for proper function Type 2 or type 1 Are not used Do not select Reset time or normal Resets all internal timers back to zero as though the unit was just powered up Keep jumper on normal...

Page 8: ...ts and the electric expansion valve EEV stays closed for 12 seconds After 12 seconds the EEV goes to approximately half open and the compressor is put in a four minute hold on cycle This means that th...

Page 9: ...he compressor and the evaporator fans will be in a four minute hold off cycle and will not start immediately When there is a call for cooling the compressor starts and the electric expansion valve EEV...

Page 10: ...nately By using a volt meter to measure the DC volts across the pins marked EXV TEST bare pins near LED on the Beacon board a determination can be made if the valve is open or closed This must be meas...

Page 11: ...When the Beacon is energized the alarm contacts are OPENED When an alarm condition is de tected the contacts are CLOSED Conditions under which the alarm contacts will close are Power failure on or to...

Page 12: ...fans while loading the freezer or cooler box This may cause the evaporator coil to freeze up The compressor can be de energized when the evaporator fan is de energized by wiring a 24V AC coil double p...

Page 13: ...d low temperature limits for alarm Alarm conditions time limits Medium temperature or low temperature system F or C Set the clock Run a quick test of the system Other features of the Smart Controller...

Page 14: ...F 8 F X 8 F X 12 F 12 F DEFROST FAIL SAFE DEFROST FAIL SAFE 10 MIN 10 MIN 20 MIN 20 MIN 30 MIN X 30 MIN 40 MIN 40 MIN X 60 MIN 60 MIN MEDIUM X LOW MEDIUM X LOW TEST X NORM TEST X NORM TYPE 1 TYPE 2 T...

Page 15: ...trol Board for Electric Defrost 28910001 Control Board for Air Defrost 28910002 Terminal Block 2251266 Low Pressure Switch Time Delay Relay 22536801 Electric Expansion Valve ESV 1 24 volt 29310001 ESV...

Page 16: ...e 30 VAC 3 Check if expansion valve is correctly wired on Beacon board 4 Check EVAP IN EVAP OUT sensors for proper operation 5 Is EEV wired properly 6 Is system charged properly 7 Check fan cycling op...

Page 17: ...copper tubing 6 If system has Smart Controller check MULTI IN MULTI OUT connection at board at Smart Controller to make sure wires are not reversed 7 Check if ROOM sensor is connected on Beacon board...

Page 18: ...Com 24 Vdc Notes 1 All volts shown are measured while in the TEST mode and are DC 2 The volts shown for each step BLUE RED WHT BLK are measured between the YEL Com the corresponding pin 3 The volts sh...

Page 19: ...to low superheat check tripping compressor EVAP IN EVAP OUT sensors check refrigerant charge Superheat light indicates 1 Incorrect refrigerant charge 1 Check refrigerant charge 1 deg then 8 deg 2 Exp...

Page 20: ...lems 8 Check motor for open circuit short circuit grounded windings or burn out 9 Loose wiring 9 Check all wire terminals tighten if necessary Compressor noisy or 1 Flooding of liquid refrigerant into...

Page 21: ...il sight glass is 1 2 full pressure 2 Compressor short cycling 2 Check low pressure control settings 3 Excessive liquid refrigerant in 3 Check crankcase heater check expansion valve compressor crankca...

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Page 36: ...for Technical Literature Online Since product improvement is a continuing effort at Heatcraft we reserve the right to make changes in specifications without notice 2175 West Park Place Blvd Stone Moun...

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