Hayward Pro Logic PL-P-4-CUL Installation Manual Download

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Pro Logic Programming Flow Chart

092451 RevC

Automation and Chlorination

Installation Manual

for model

PL-P-4-CUL

Pro Logic

620 Division St.
Elizabeth, NJ 07207

denotes conditional items

default menu

day and time

water temperature

air temperature

chlorinator setting

salt level

reason pump is running (not scheduled)

inspect cell

reason hi-speed is running (not scheduled)

countdown time remaining

heater control status

system manual off

check system error

filter vsp speed/reason

lights/aux speed/reason

pH/ORP levels

settings menu

spa heater1 temperature

pool heater1 temperature

spa solar temperature

pool solar temperature

vsp speed settings

superchlorinate

spa chlorinator setting

pool chlorinator setting

day and time

backlit display light

beeper

teach wireless remote

wireless channel

maintenance menu

pH calibration wizard

clean probe wizard

timers menu

pool filter 1 or hi-speed 1

pool filter 2 or lo-speed 1

pool filter 3 or hi-speed 2
pool filter 4 or lo-speed 2

spa

lights

aux1
aux2

valve3

superchlorinate

diagnostic menu

chlorinator diagnostics

instant salt

pH/orp levels

flow switch

cell temperature sensor

water/pool sensor

air sensor

solar sensor

vsp speed/power

main software revision

display software revision

chemistry sense module software

vsp software revision

RF base software revision

6 button spa side software revision

configuration menu

chlorinator

chemistry config. Wizard

pool/spa

filter

heater1

solar

external input active state

lights

aux1
aux2

valve3

6 button spa side remote

remote menus

7-day or weekend/weekday timeclock

12 hour or 24 hour time format

ºF or ºC

vsp speed (% or rpm)

reset to default

www.haywardnet.com

Canada: 888-238-POOL

US: 888-921-POOL

Summary of Contents for Pro Logic PL-P-4-CUL

Page 1: ...Automation and Chlorination Installation Manual for model PL P 4 CUL Pro Logic www haywardnet com Canada 888 238 POOL US 888 921 POOL ...

Page 2: ...nal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding lug for US models two for Canadian models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot t...

Page 3: ...ntrols 6 Optional Base Station 7 Optional ValveActuators 7 3 Plumbing Pool Spa Configuration 8 TurboCell 9 Flow Switch 9 4 Electrical Main Service 10 Wiring Grounding and Bonding 10 Circuit Breaker Installation and Wiring 10 General Purpose Outlet 11 Pro Logic Control Power 11 High Voltage Pool Equipment 11 Low Voltage Wiring 13 5 Configuration Configuration Menu 20 Maintenance Menu 30 6 System St...

Page 4: ...ay AQL SS 6B x x W B Wired Spa Side 6 Function Remote Control 150ft cable specify color white or black AQL2 POD HandheldWireless Waterproof Remote with Charging Station AQL2 BASE RF required AQL2 Tx RF P 4 Wireless Table Top remote AQL2 BASE RF required AQL2 SS RF Wireless Spa Side Remote Control AQ2L BASE RF required AQL2 BASE RF Base Receiver AQL DIM LightDimmerRelay GV A 24 ValveActuator V A xx...

Page 5: ...onfiguration page 20 6 System Startup and checkout page30 1 Preparing Pool Spa Water General Water Chemistry Salt is required only if you are using the chlorinator features on the Pro Logic Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refer to the descriptionoftheProLogicconfigurationmenuforinformationonenabl...

Page 6: ...114 152 23 30 45 60 32 80 36 90 41 100 45 110 160 50 73 120 170 55 77 130 180 59 81 140 190 64 86 150 200 68 90 93 42 107 48 120 55 133 61 147 213 67 98 160 227 73 104 173 240 79 110 187 253 85 117 200 267 91 123 2200 3000 2800 2400 3200 Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal 2600 3400 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK POUNDS and ...

Page 7: ...d when checking salt These levels will most likely decline together Use the chart below to determine how much stabilizer must be added to raise the level to 30 ppm Gallons Liters pool size in feet pool size in meters Rectangular Round Oval Diameter x Diameter x Average Depth x 5 9 Length x Width x Average Depth x 6 7 Length x Width x Average Depth x 7 5 Diameter x Diameter x Average Depth x 785 Le...

Page 8: ...sor and gently tighten until O ring makes an adequate seal Do not overtighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation and whitepaint Air Sensor Mount the air sensor outdoors IMPORTANT Mount the air sensor out of direct sunlight Solar Sensor For solar applications mount the sensor near the solar collector array so that it is exposed to th...

Page 9: ...e unit The display keypad is designed to mount onto a standard electrical utility box same box as a single light switch ideal for new construction or can be mounted directly onto any wall surface When selecting a location note thatthewiretotheProLogicmainunitmustbelessthan500 long Refertotheremote sinstallationinstructionsaswell as the steps below 1 Remove display keypad baseplate from the cover b...

Page 10: ...ble battery operated remote control designed to be used in a weather protected area rainshouldneverhittheunit Thisremotecomeswithawallmountedpowersupplyforrechargingthebuilt inbatteries AQL2 SS RF AQL2 POD TheAQL2 SS RF andAQL2 POD are waterproof portable remote controls that are designed to be used in and around the pool spa area These units float and can be left in the water for easy access Opti...

Page 11: ...dthe systemisinthe poolonly operatingmode 6 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematicforthepool 7 Theairsensormustbeinstalledifthefreezeprotectionfeatureisenabledforthefilter valvesorauxoutputsor ifthechlorinatorisenabled 8 FILTER SOLAR BOOST PUMP SOLAR VALVE HEATER HEATER BYPASS VALVE manual CELL FLOW SWITCH CHECK VALVE POOL ...

Page 12: ...with1 plumbinguseadaptors providedbyinstaller Flow Switch supplied with P KIT TheflowswitchmustbeplumbedinthesamesectionofplumbingastheTurboCell Theflowswitchisasafetydevice thatensuresthatwaterisflowingthroughthecellbeforetheProLogicstartstogeneratechlorine Failuretoproperly installtheflowswitchcanresultinexplosivegasesaccumulatinginthepoolplumbingsystem IMPORTANT There must be at least a 12 30cm...

Page 13: ...e connected to the pool bonding system by an 8AWG 6AWG for Canada wire Alug for bonding 2 for Canada is provided on the outside bottom of the Pro Logic enclosure Circuit Breaker Installation and Wiring Circuit breakers are to be supplied by the installer Refer to the circuit breaker chart below for a list of suitable circuit breakers that can be used Follow the code and the circuit breaker manufac...

Page 14: ...s and the chlorinator This power should be connected to one of the circuit breakers WARNING 120VAC only permanent damage if connected to 240V High Voltage 120 240V Pool Equipment All Pro Logic relays are double pole they make break both legs of 240V circuits and are rated at 3HP 30A at 240V 1 HP 30A at 120V Refer to the diagram below for typical relay wiring 11 Factory Prewired Field Wired 120 2VA...

Page 15: ... proper input wiring to the VSP Wiring from the 220Vbreaker must connect through the Pro Logic s Filter Lights Aux relay Refer toVSPAddress Settingonpage16todeterminewhichrelayscanbeusedwithyourpump Theselectedrelaywillsupplyinputpower totheVSPpumpcontrolandbeonwhentheoutputison Whentheoutputisoff therelaywillbeoff Notethatwhen therelayisoff powerofftotheVSP theProLogicwillnotdisplayerrorsordiagno...

Page 16: ...ith 24V control circuits Refer to the diagram below for a generic connection The manuals supplied with most heaters alsoincludespecificwiringinstructionsforconnectingtheheatertoanexternalcontrol usuallyidentifiedas 2 wire remote control For millivolt or line voltage heaters contact Hayward Tech support 908 355 7995 Refer to the diagramsandtheinformationonthefollowingpagesformoredetailsontheconnect...

Page 17: ...dthediagrambelow 1 Turn off power to heater 2 Wire Pro Logic to terminals 1 2 see diagram 3 Leave jumper attached to terminals 4 5 4 Move BYPASS dipswitch on heater circuit board to ON position up 5 Turn heater power back on 6 Switch heater to either Pool or Spa it doesn t make any difference which is selected the Pro Logic will take control 7 Heater display should be bO for bypass On 8 Heaterwill...

Page 18: ...r 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board IMPORTANT The heater will display OFF when it is being remotely controlled by the Pro Logic Some homeowners see the OFF display and thinking this is a mistake change the mode to POOL or SPA which then...

Page 19: ...or each VSP used in the system This address is entered into the VSP s configurationmenu RefertothetablebelowtodeterminewhichaddresstouseforyourspecificpumpandProLogic Select the proper address based on which output will be used and the model VSP you are configuring 16 FILTER AUX1 A 2 UX LIGHTS Pro Logic Output This is the output used to control the VSP Note that the VSP should be wired to this out...

Page 20: ... typically phone cable to connect the wired remote display keypad with the Pro Logic ControlCenterasshownbelow Themaximumwiringdistanceis500ft 160m Notethattheterminalsonboththe ProLogicmainunitandthewiredremotedisplay keypadarenumbered Connect1to1 2to2 etc Refertodiagram below Remote Display unit Alternative Concealed Wiring 1 2 3 4 500 ft max 3 75 4 50 If multiple remote display keypads are inst...

Page 21: ...inthe Pro Logic control unit as shown below Connector for AQL CHEM Flow Switch Only applicable if the chlorinator function is enabled The flow switch cable plugs into the Pro Logic ControlCenteratthepositionshowninthediagramonpage10 Ensurethattheconnectorcatch snaps in order to provide a reliable connection Turbo Cell Only applicable if the chlorinator function is enabled The Turbo Cell should be ...

Page 22: ...lorinators when additional sanitizing capacity is re quired A4 wire connection is used to communicate to theAqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Refer to the wiring diagrams below for proper wiring connection to theAqua Rite NOTE Theremustbeonly1 primary unit AllotherAquaRiteunitsmustbeconfiguredas secondary 19 Pro Logic Aqua Rite Primary Aqua ...

Page 23: ...ext configuration menu Push to access Chlorinator option Cell Type T CELL 15 Chlorinator Enabled Display Salt Chlor Config to view change Chlorinator Requires the use of a chlorinator cell and P KIT sold separately If the chlorinator is enabled then the cell and flow switch must also be installed and the Pro Logic will automatically chlorinate both the pool and spa according to the desired output ...

Page 24: ...ns It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Spa the homeowner will be able to rotate through Pool Only both suction and return valves switched to pool Spa Only both suction and return valves switched to spa and Spillover suction valve switched t...

Page 25: ... variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off and speed is controlled by commands sent to the pump Lowest Speed This is the lowest speed that the variable speed pump is allowed to run at It is used as the lower limit in the Low Speed Settings Menu...

Page 26: ...ing The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the proper temperature setting will be used Heater Cooldown This feature ensures that the heater cools down before water circulation is stopped When enabled the Pro Logic will continue to run the filter pum...

Page 27: ...ed temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve the proper temperature setting will be used Solar Extend If Enabled the filter extend logic keeps the filter pump running beyond the normal turn off time if solar heat is still available When solar he...

Page 28: ...between turning on and off when the LIGHTS button is pressed There is no automatic control logic Countdown Timer the lights relay will turn on when the LIGHTS button is pressed The lights relay will turn off automatically after a programmed time see Timers Menu in Operation Manual The LIGHTS button can also be used to turn the output off Low Speed of a 2 speed Filter Pump the Pro Logic will turn o...

Page 29: ...Filter Highest in 5 increments NOTE The configuration parameters for the Aux2 output are the same as shown below for Aux1 Aux1 Pump Spd Settings Menu Select Settings Menu default or desired pump speed Filter Lowest to Highest Move to previous next configuration menu if filter pump is set to variable speed and the relay type is set to standard Aux1 Config to view change Aux1 Function Manual On Off ...

Page 30: ...mands sent to the VSP Aux1 Interlock If Enabled this feature will override the function Manual On Off CountdownTimer Timeclock selected above and turn the aux1 off when filter pump is off first 3 minutes of filter pump operation allows the pump to prime and get water flowing when the pool spa suction return valves are in any position other than pool only or for the first 3 minutes after solar turn...

Page 31: ...ach clock hour and then switch to the jets skimming for the last half of the hour Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Valve3 button is pressed rather than using the Settings Menu Note that only one button can be assigned to this function Valve3 Interlock If Enabled this feature will override the function timeclock or in ...

Page 32: ...ly show the default menu and allow on off control via the pushbuttons Note that the function of the Pro Logic s built in display keypad is unchanged by this selection Once disabled the only way to enable Remote Menus is to use the local display keypad All Timeclocks 7 day Move to previous next configuration menu Toggle between 7 day default and Weekend Weekday time options This selection affectsAL...

Page 33: ...d phenol test kit Clean Probe Wizard to enter Push to access Clean Probe Wizard Move to previous next menu item Use this Wizard to clean theAQL CHEM s ORPand pH probes The probes must be clean and free from oil chemical deposits and contamination to function properly Slow response increased need to calibrate and inconsistent readings are indications that the probes need to be cleaned 6 System Star...

Page 34: ...ally 104ºF 40ºC Also note that some heat pumps actually have be set to the lowest possible temperature 3 Oncetheheaterisrunning youcanverifythe heatercooldown feature optional seeConfigurationMenu Heater Config isoperatingproperly Press the Filter button once for 2 speed pumps this may require 2 pushes of the Filter button Theheatershouldturnoff Heater LEDoff andthe Filter LEDwillflashtoindicatedh...

Page 35: ...rocess of installation 2 Damageresultingfromimproperinstallationincludinginstallationonpoolslargerthantheproductrating 3 Problemsresultingfromfailuretoinstall operateormaintaintheproduct s inaccordancewiththerecommen dationscontainedintheownersmanual s 4 Problemsresultingfromfailuretomaintainpoolwaterchemistryinaccordancewiththerecommendationsinthe ownersmanual s 5 Problemsresultingfromtampering a...

Page 36: ...t beeper teach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed 2 pool filter 4 or lo speed 2 spa lights aux1 aux2 valve3 superchlorinate diagnostic menu chlorinator diagnostics instant salt pH orp levels flow switch cell temperature sensor water pool sensor air s...

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