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Above Ground

Pool Chlorine Generator

Operation  and  Installation

Manual

Questions?

 Refer to 

www.goldlinecontrols.com

 for latest manual

revisions, additional information and helpful service.

ELECTROLYTIC CHLORINE GENERATOR

BASIC POOL MAINTENANCE REQUIREMENTS

WEEKL

Y

MONTHL

Y

QUAR

TERL

Y

Free Chlorine      1.0 - 3.0 ppm       
         
       
        pH                   7.2 - 7.8

Raise desired output % to

increase, lower desired output %

to decrease -OR- increase or

decrease pump filtration time.

Too low -  add soda ash.

Too high - add muriatic acid

Alkalinity           80 - 120 ppm
                         
                        

   Salt             2700 - 3400 ppm   Add salt as required to increase.

 Add baking soda to increase.

     Stabilizer        60 - 80 ppm         Add cyanuric acid to increase.

     
     Calcium         200 - 400 ppm      Add calcium to increase.   
                          
                                                        
Electrolytic Cell   inspect & clean    Refer to section in manual.

TEST         IDEAL RANGE          ADJUSTMENT REQUIRED

Drain and add water to decrease.

Add acid as required to decrease.

AQ-TROL-RJ

AQ-TROL-RJ-TL

AQ-TROL-HP

AQ-TROL-HP-TL

092016K RevL

Copyright © 2010 Hayward Inc.

www.haywardnet.com

620 Division St.

Elizabeth, NJ  07207

Aqua Trol

®

Summary of Contents for Aqua Trol AQ-TROL-HP

Page 1: ...ut to r desired output OR increase or p filtration time soda ash muriatic acid uired to increase da to increase cid to increase increase n in manual NT REQUIRED water to decrease quired to decrease AQ TROL RJ AQ TROL RJ TL AQ TROL HP AQ TROL HP TL 092016K RevL right 2010 Hayward Inc www haywardnet com Aqua Trol ...

Page 2: ...rovided in the elec tric supply service panel with a continuous copper wire equivalent in size to the circuit conductors sup plying the equipment One bonding lug for US models two for Canadian models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub to these terminals with an in sulated or ...

Page 3: ...ion products for and applies only to the of of purchase is not the date of installation e place of purchase or r more information on hnical Service Support e Goldline web site at net com of installation on pools larger than the oduct s in accordance n accordance with the nauthorized repairs or of natural stone used in ECONSTITUTETHE NTIFIEDHAYWARD ODUCTSAND IS IN INCLUDINGWAR ICULAR PURPOSE ANDYOU...

Page 4: ...d Aqua Trol version no option designation or may be made via a 120V 20A twist lock linecord and receptacle when the TL version is ordered AQ Trol HP Straight blade 120V 15A linecord receptacle 2 51mm rigid PVC piping or 1 1 38 32mm flexible hose AQ Trol HP TL Twist lock 120 20Alinecord receptacle 2 51mm rigid PVC piping or 1 1 38 32mm flexible hose AQ Trol RJ Straight blade 120V 15A linecord recep...

Page 5: ...e water If the Si is above 0 2 scaling and staining will occur Use the equation and chart below to determine the saturation index 2 ºC ºF Ti Calcuim Hardness Ci Total Alkalinity Ai 53 60 66 76 84 94 103 12 16 19 24 29 34 39 3 4 5 6 7 8 9 How to use Measure pool pH temperature calcium hardness and total alkalinity Use the chart above to determine Ti Ci and Ai from your measurements Insert values of...

Page 6: ...It is also acceptable to use water conditioning salt pellets how ever it will take longer for them to dissolve Do not use rock salt salt with more than 1 yellow prussiate of soda salt with more than 1 of anti caking additives or iodized salt How to Add or Remove Salt Turn the filter pump on and add the salt directly into the pool Brush the salt to speed up the dissolving process to not allow the s...

Page 7: ... 27 32 80 36 90 41 93 42 107 48 120 55 2200 3000 2800 2400 3200 Ideal Ideal Ideal Ideal 2600 3400 OK OK OK OK OK OK OK POUNDS and Kg OF SALT NEEDED FOR 3200 PPM 3600 Dilute Dilute Dilute Dilute 10 000 8 000 6 000 37 500 213 160 267 97 73 121 200 150 250 91 69 114 187 140 233 85 64 106 173 130 217 79 59 98 160 120 200 73 55 91 147 110 183 67 51 83 133 100 167 61 46 76 120 90 150 55 41 68 107 80 133...

Page 8: ...er the h Tighten all union n FROM PU FROM PU POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water Current Stabilizer Level ppm 0 ppm 20 ppm 60 ppm 30 ppm 40 ppm 50 ppm 70 ppm 80 ppm 10 ppm 12 000 45000 8 000 30000 6 000 22500 14 000 52500 10 000 37500 16 000 60000 18 000 67500 8 0 3 6 5 3 2 4 4 0 1 8 8 0 3 6 9 4 4 3 6 7 3 0 9 4 4 3 10 7 4 9 12 0 5 4 7 0 ...

Page 9: ... you have an abnormally high bather load a large amount of rain a cloudy water condition or any other condition which needs a large amount of purification to be introduced put the Main Switch in the SUPER CHLORINATE position This electronically super chlorinates shocks the water for 24 hours filter pump must be on during this time or until the power has been turned off whichever comes first At the...

Page 10: ...ol which directly contribute to the amount of chlorine the Aqua Trol will generate 1 filter time each day hours 2 the amount of salt in the pool 3 the Desired Level setting To find the optimum Desired Level setting start at a fairly high setting and work downward It will take a few days of adjustments to find the ideal setting for your pool spa Once determined it should only take minor adjustments...

Page 11: ...inspect for scale formation light colored crusty or flaky deposits on the plates and for any debris which has passed through the filter and caught on the plates If no deposits are visible reinstall If deposits are seen use a high pressure garden hose and try to flush the scale off If this is not successful use a plastic or wood tool do not use metal as this will scratch the coating off the plates ...

Page 12: ... page 2 for recommended chemical levels The pool s chemistry must be balanced BEFORE activating theAqua Trol NOTE If the pool does not have new water add 1 quart 1 liter of metal remover and 1 quart 1 liter of non copper based algaecide to the pool per manufacturers instructions This ensures a quick troublefree transfer to the Aqua Trol system Mounting theAqua Trol Control The Aqua Trol is contain...

Page 13: ...on tail piece and install them in the hose tailpieces Tighten all union nuts BY HAND for a watertight seal Return Jet installation RJ option Unscrew the the hose adaptor from the pool return jet fitting and in its place screw in the right angle cell mounting adaptor Note that this installation does NOT require a flow switch however it is very important that the cell be mounted vertically directly ...

Page 14: ...ol must be properly grounded and bonded Input Power Models with the standard 120 VAC line cord should be plugged into a GFCI recep tacle Twist lock models should be plugged into a twist lock receptacle wired to a GFCI circuit breaker For Canadian installations Connect to a circuit protected by a Class Aground fault interruptor See diagram below SUBPANEL SUBPANEL GROUND GROUND NEUTRAL NEUTRAL GFCI ...

Page 15: ...sing minimum 8AWG copper wire if required by code Pump Output The Aqua Trol s filter pump output is rated at 120 VAC 15 A max Check the electrical rating marked on the pump motor Connecting a pump with a higher amperage rating may result in permanent damage to the Aqua Trol The 120 VAC standard or twist lock pump receptacle is located outside on the bottom of the enclosure Electrolytic Cell and Fl...

Page 16: ... back to the standard salt display CommonProblemsandSolutions 1 Power LEDnoton Check to make sure 120VAC input power is connected to the Aqua Trol control Verify input voltage with a voltmeter If there is input power the fuse may have blown TheAqua Trol is protected by a 20 amp miniATO fuse located on the circuit board above the cell connector 2 Filterpumpnotrunning Check that the time clock manua...

Page 17: ...fresh water Continue until the salt concentration is at recommended levels 8 Inspect Cell LED flashing Inspect and clean cell according to directions on page 8 When done press the diagnostic button for 3 seconds to stop the Inspect Cell LED flashing 9 InspectCell LEDilluminated Remove and inspect the cell for scale If the cell is scaled follow the directions on page 8 for cell cleaning If the pool...

Page 18: ...RRANTYEXCLUSIONS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installation on pools larger than the product rating 3 Problems resulting from failure to install operate or maintain the product s in accordance with the recommendations contained in the owners manual s 4 Problems resulting from failure to main...

Page 19: ... permit ey are closely th Ground is t To reduce must be con ed in the elec nuous copper nductors sup for Canadian surface To nect the local he swimming ls with an in smaller than such as rails ware within 3 all be bonded copper con US 6 AWG CTIONS 16 ...

Page 20: ...ease or decrease pump filtration time Too low add soda ash Too high add muriatic acid Alkalinity 80 120 ppm Salt 2700 3400 ppm Add salt as required to increase Add baking soda to increase Stabilizer 60 80 ppm Add cyanuric acid to increase Calcium 200 400 ppm Add calcium to increase Electrolytic Cell inspect clean Refer to section in manual TEST IDEAL RANGE ADJUSTMENT REQUIRED Drain and add water t...

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