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HAWEKA 825 000 000 Operating Instructions Manual Download Page 1

 

 

BikeBoss 

Balancing Stand for Motorbike Wheels 

 

 

 Item No.

 

825 000 000 

002

 

003

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Operating Instructions 

 
 

(Translation of the Original Operating Instructions) 

 
 
 
 
 

 

HAWEKA AG

 

• Kokenhorststrasse 4 • D-30938 Burgwedel • Tel. +49 5139 8996-0 • Fax +49 5139 8996-222 

 • www.haweka.com • [email protected]

 

 

Subject to technical modificati

on

s. Reprinting and copies, includ

in

g extracts, are only permitte

d wi

th written authorisation  

GEB 001 170 

Summary of Contents for 825 000 000

Page 1: ...nslation of the Original Operating Instructions HAWEKA AG Kokenhorststrasse 4 D 30938 Burgwedel Tel 49 5139 8996 0 Fax 49 5139 8996 222 www haweka com info haweka com Subject to technical modification...

Page 2: ......

Page 3: ...HEEL ON THE BIKEBOSS 14 5 1 Clamping the motorbike wheel on the BikeBoss 14 6 CARRYING OUT A MEASUREMENT 19 6 1 Record the setting values 19 6 2 Enter the setting values 20 6 3 First start the measure...

Page 4: ...icable measures have been taken The operator s duty of care includes planning such measures and checking their implementation In particular the operator has to ensure that the device is only used for...

Page 5: ...Use protective or working gloves Before balancing remove old compensating weights and loose parts from the rim and tyres Observe the basic principles for the lifting of loads Heavy loads should not be...

Page 6: ...uilt in order to balance motorbike wheels statically and or dynamically from 3 inch wheel width The BikeBoss is only used to balance removed motorbike wheels that are within the range of the given tec...

Page 7: ...when using the 19 05 mm shaft 30 kg Input power supply 12 V DC 1 0 A Temperature of the working environment from 10 to 50 C Average measurement time 4 revolutions approx 3 sec Measurement speed 90 rpm...

Page 8: ...n power connection and connect the cable to the socket for the power connection on the BikeBoss For longer periods without use the power supply unit should be disconnected from the socket Storage comp...

Page 9: ...ng 825 001 044 2 x Clamping sleeve for 19 05 mm shaft 860e190 220 2 x Locating sleeve 22 mm 860e190 250 2 x Locating sleeve 25 mm 860e190 254 2 x Locating sleeve 25 4 mm 860e190 261 2 x Locating sleev...

Page 10: ...22 Locating flange KTM Superduke Triumph diverse from 2011 Item No Clamping device for stud axle Figure 860 150 170 2 Locating sleeves 17 mm for shaft 15 mm 860 150 200 2 Locating sleeves 20 mm for sh...

Page 11: ...from Page 20 Pt 6 1 Enter values Button F2 Switching between static and dynamic measuring If the width of the rim is less than 2 5 inches static measurement is automatically switched Button F3 Menu ad...

Page 12: ...solution is selected by rotating and pressing the rotary knob The table shows the indicated values Gram on the display for 5g and 1g Example If the imbalance is 17 grams the display indicates 5g 15g f...

Page 13: ...e selected by pressing the function buttons Button Here the display contrast is set The new value is saved using button F1 By pressing the rotary knob for an extended period the procedure is cancelled...

Page 14: ...heel refer to the list in the Appendix Preparation for mounting the wheel First select the suitable clamping sleeve for the mounting shaft Fig 14 It must be suitable for the diameter of the shaft Fig...

Page 15: ...f the mounting shaft and locked by moving down the bar on the clamp onto the shaft Fig 18 Motorbike wheels with ball bearings can either be directly put onto the mounting shaft or with the suitable lo...

Page 16: ...el can be correctly mounted on the BikeBoss Refer to the overview of the locating device for single arm rockers The suitable locating disc is inserted on the side of the contact surface Fig 20 The tel...

Page 17: ...close the bar on the clamp Fig 23 For an accurate measurement it is important that the wheel is attached to the shaft so that the elements cannot move against one another during acceleration and slowi...

Page 18: ...6 The bearing blocks in the BikeBoss must be clean On the left side the shaft rests on the shaft lowering lever Thus the floating ball bearing can be placed on the end of the shaft in the bearing bloc...

Page 19: ...g 29 Repeat this procedure on the other side of the BikeBoss Fig 30 For the distance measurement the left measuring tape is routed to the planned bonding position of the compensation weight on the rim...

Page 20: ...he rotary knob and automatically changed to the input right The selection right is indicated by enlarged script The input for the distance on the right is made Fig 36 After confirming the distance val...

Page 21: ...el is stationary Only then can a measurement be carried out in the correct direction of rotation The wheel must be accelerated so that the speed is a min of 3 rpm revolutions per minute more than the...

Page 22: ...display The compensation weight is bonded at the bottom at the 6 o clock position The labels are used to detect the correct position in the BikeBoss Fig 47 After the weights have been attached a contr...

Page 23: ...eted and a completely new measurement is started There is again the request for distance and rim diameter Fig 51 6 4 Measurement complete removing the wheel When the balancing procedure is completed a...

Page 24: ...occurred on the motorbike whilst riding that could be rectified using another balancing device Calibration is also required if illogical measurement values are displayed A medium sized balanced wheel...

Page 25: ...accelerated so that the speed is a min of 3 rpm revolutions per minute more than the SETPOINT speed When the wheel has attained the measurement speed the measurement starts After the first measuremen...

Page 26: ...second measurement After the measurement the wheel is slowed down until it is stationary When slowing down the wheel wear protective gloves Using the button F1 the new calibration values calculated ar...

Page 27: ...using each time it is recommended to clean the bearing rings using a soft cloth Fig 72 If it is not ensured that the ball bearing can run easily replace the ball bearing In order to replace the ball...

Page 28: ...ed by the operator themselves For all other cases the technical customer service is responsible For this please contact your dealer Description Possible causes Troubleshooting No indication on the dis...

Page 29: ...sual check of the rim and bearing If these are damaged replace the rim bearing Measuring tape for measuring the distance jams Bent or contaminated surface Resetting defective Use a clean cloth and cle...

Page 30: ...Boss HAWEKA BikeBoss 30 Spare Parts No Part no Description 1 825 001 030 Left Storage 2 825 001 031 Right Storage 3 825 001 017 Display 4 825 001 077 Measuring tape 5 825 001 027 Sliding Scale Marker...

Page 31: ...egulations are applicable when disposing of the device at the end of its service life 1 The device must NOT be disposed of as house waste but as special waste 2 Inform yourself by your dealer about th...

Page 32: ...ell as in the design as introduced to the market Structural modifications which affect the technical data provided in the Operating Instructions and intended use invalidate this Declaration of Conform...

Page 33: ...mes from the individual manufacturers of the motorbikes and are regularly maintained and updated by us Should models not be included in the list we request your understanding because it is not always...

Page 34: ...1992 1996 17 17 Pegaso 650 Garda 2001 2003 17 17 Pegaso 650 Trail 2006 2010 17 20 RS 250 1995 2002 20 20 RS 125 20 20 RST Futura 2001 2003 20 Mono Lever For rear Wheel 1x860e190 012 RSV 1000 R 2006 2...

Page 35: ...from 2006 25 Mono Lever For rear Wheel 1x 860e190 020 K 1200 LT 1999 2009 20 Mono Lever For rear Wheel 1x 860e150 015 K 1200 R 2005 2008 25 Mono Lever For rear Wheel 1x 860e190 020 K 1200 R Sport 200...

Page 36: ...1200 GS 2013 25 Mono Lever For rear Wheel 1x 860e190 020 R 1200 R 2007 2011 25 Mono Lever For rear Wheel 1x 860e190 020 R 1200 R Classic 2011 25 Mono Lever For rear Wheel 1x 860e190 020 R 1200 RT 200...

Page 37: ...Lever For rear Wheel 1x 860e190 004 Hypermotard SP 2013 25 Mono Lever For rear Wheel 1x 860e190 004 Hyperstrada 2013 25 Mono Lever For rear Wheel 1x 860e190 004 Monster 1000 2003 2008 25 25 Monster 8...

Page 38: ...ectra Glide all types 19 05 19 05 Electra Glide Standard from 2008 25 25 Fat Boy from 2008 25 25 Fat Boy all types 19 05 19 05 Heritage Softail Classic 19 05 19 05 Heritage Softail Classic from 2008 2...

Page 39: ...ypes 25 4 25 4 1x 860e190 254 XR 1200 from 2008 25 25 From build year 2008 all axis 25 mm Honda AXLE DIAMETER Note MODEL front rear Special Adaptors P No CA 125 Rebel 15 15 CB 1 1989 1990 20 20 CB 100...

Page 40: ...100 Pan European 1990 2001 20 20 VF 750 C C2 Shadow ACE 20 20 VFR 1200 2010 25 Mono Lever For rear Wheel 1x 860e190 024 VFR 1200 X Crosstourer 2012 20 Mono Lever For rear Wheel 1x 860e190 024 VFR 400...

Page 41: ...07 25 20 BJ 250 A B 1994 1999 15 17 BN125 A Eliminator 1998 2007 15 15 D Tracker 125 2010 12 15 EJ800A W 800 2011 17 17 EL 250 all types 1988 2003 15 17 EN 500 all types 1990 2003 15 17 ER 5 Twister a...

Page 42: ...ustom 2007 20 20 VN 900 Classic 2006 20 20 VN 15 all types 1988 1995 15 20 W 650 all types 1999 2005 15 17 Z 1000 2003 2009 25 25 Z 1000 2010 20 20 Z 1000 SX 2011 20 20 Z 1000 Tourer 2014 20 20 ZL 600...

Page 43: ...Ninja 2004 2006 20 20 ZX 10 R 1000 D E F J K Ninja 2006 25 20 ZX 6 RR 2003 2006 25 25 ZXR 400 all types 1989 1999 20 20 ZZR 1400 2006 25 25 ZZR 600 1990 1992 15 17 ZZR 600 1993 2006 20 20 KTM AXLE DI...

Page 44: ...2010 35 Mono Lever For rear Wheel 1x 860e190 011 Brutale 910 all types 2006 2009 35 Mono Lever For rear Wheel 1x 860e190 011 Brutale 920 2012 35 Mono Lever For rear Wheel 1x 860e190 011 Brutale 989 R...

Page 45: ...2 25 GSX 750 1980 1983 15 20 GSX 750 1998 2003 20 20 GSX 1100 F 1988 1996 17 20 GSX 1100 G 1984 1986 15 17 GSX 1200 Inazuma 1999 2000 20 20 GSX 1300 R Hayabusa 1999 2007 25 32 GSX 1300 R Hayabusa 2008...

Page 46: ...997 25 20 Daytona 600 2003 2004 20 20 Daytona 675 R 2006 20 20 Daytona 900 1993 1996 25 20 Daytona 955i 1997 2001 20 Mono Lever For rear Wheel 1x 860e190 024 Daytona 955i 2002 2006 20 25 Daytona Super...

Page 47: ...2013 1050ccm 20 Mono Lever Trident 750 1992 1998 25 20 Trident 900 1993 1998 25 20 Trophy 1200 1993 2003 25 20 Trophy 1200 SE 2013 20 Mono Lever Trophy 900 1993 2001 25 20 TT 600 2000 2003 20 20 Vict...

Page 48: ...17 GTS 1000 LK100 20 For front Wheel 1x 860e190 012 MT 01 2005 2012 22 28 MT 03 2006 22 17 RD 350 LC 1980 1989 12 15 RD 500 1984 1985 15 17 SR 125 1989 2002 15 15 SR 500 all types 17 17 SRX 600 1986 1...

Page 49: ...0 1985 1995 15 17 XT 600 1986 2003 15 17 XT 600 Z Tenere 1985 1991 15 17 XT 660 R 2005 17 17 XT 660 X 2005 17 17 XT 660 Z Tenere 2008 17 17 XTZ 660 Tenere 1991 1995 15 17 XTZ 750 1989 1997 15 17 XV 10...

Page 50: ...Note MODELL front rear Special Adaptors P No XZ 550 1982 1984 15 17 YBR 125 2005 15 15 YZF 1000 R Thunderace 1996 2001 22 28 YZF 600 R Thundercat 1996 2002 17 20 YZF 750 1993 1998 22 28 YZF R 125 2008...

Page 51: ......

Page 52: ...bikeboss bedienungsanleitungen englisch bikeboss_825 000 000_anleitung_gb_v2_ 23zoll _geb 001 170 docx HAWEKA AG Kokenhorststra e 4 30938 Burgwedel Tel 05139 8996 0 Fax 05139 8996 222 www haweka com I...

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