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Haulotte HT26RT O, Product & Training Manual

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Training manual

HT26RT O - HT28RTJ O - HT28 RTJ PRO - HT80RT O - 

HT85RTJ O - HT85RTJ PRO

 4000611860                   E 07.17                   USA / EN

Training manual

HT26RT O - HT28RTJ O - 

HT28 RTJ PRO - HT80RT O - 

HT85RTJ O - HT85RTJ PRO

USA

Summary of Contents for HT26RT O

Page 1: ...Training manual HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 4000611860 E 07 17 USA EN Training manual HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO USA...

Page 2: ...2 4000611860 E 07 17 USA EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO...

Page 3: ...Transportation 11 2 2 1 Machine layout 11 2 3 Groundcontrolbox 12 2 3 1 Layout 12 2 3 2 HAULOTTE Activ Screen 2 15 2 4 Platformcontrolbox 34 2 4 1 Layout 34 2 4 2 Display Panel LED S 101 117 36 C STU...

Page 4: ...Power supply commands 90 2 5 3 Drive 93 2 5 3 1 Validation 93 2 5 4 Steering 95 2 5 4 1 Validation 95 2 5 4 2 Actuators 96 2 5 5 Orientation 97 2 5 5 1 Validation 97 2 5 5 2 Actuators 98 2 5 6 Boom 9...

Page 5: ...Diagnostic 131 2 2 1 Inputs Outputs 131 2 2 2 Functions 131 2 3 Engine 131 2 3 1 Engine TIER III 131 2 3 2 Engine TIER IV 131 2 4 DTCconditions 131 3 Failures list 132 3 1 Listoffailurespercategory 13...

Page 6: ...engine start 161 5 No movement 161 6 No boom 162 7 No telescopic boom 162 8 No turret rotation 162 9 No jib 162 10 No basket rotation 163 11 No basket compensation 163 12 No drive 163 13 Low speed on...

Page 7: ...ics and functions You will find there the elements as following The list of the models Their main datas Their overall dimensions Their working envelop Controls boxes Some maintenance topics on specifi...

Page 8: ...nts A summary of every function and items to be checked in case of breakdowns Section G Summary of the versions It will include the following elements A summary of the different versions made per mode...

Page 9: ...8RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO B Main features and functions Main features and functions 1 Models description REGULATION MODELS ANSI and CSA standards HT80 RT O HT85 RTJ O HT85 RTJ...

Page 10: ...07 17 USA EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO B Main features and functions 2 Primary machine components 2 1 WORKING AREA RANGE OF MOTION HT28 RTJ O HT85 RTJ O HT28 RTJ P...

Page 11: ...HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO B Main features and functions 2 2 TRANSPORTATION 2 2 1 Machine layout Machine stowing N B SECURE TURNTABLE WITH THE TURNTABLE LOCKING PIN BEFORE...

Page 12: ...12 4000611860 E 07 17 USA EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO B Main features and functions 2 3 GROUND CONTROL BOX 2 3 1 Layout General view...

Page 13: ...SA905EN Enable Switch selector Back up unit selector By pressing on Validation of controls when engine started automatic switching of emergency electropump if the engine is stopped 7 SA250 Turntable...

Page 14: ...ressing on Engine start stop 17 Propane Gas supply2 By pressing on Propane Gas supply selection 18 Petrol Gasoline or diesel supply3 By pressing on Fuel supply selection 19 Engine warning indicator En...

Page 15: ...Screen 2 Navigation buttons Above Activ Screen display Home Button Allows return to the home screen at any time Up Navigation Permits scrolling up through the screen if present Left navigation Permits...

Page 16: ...HT85RTJ O HT85RTJ PRO B Main features and functions On initial start up of the machine or after 3 day of inactivity the following screens are displayed in order Controls and indicators ICON DESCRIPTIO...

Page 17: ...ng on autorisation of technician Access code entered is incorrect Access code NIV 1 Will be visible depending on the machine The machine can be personalized with a user identification code Personaliza...

Page 18: ...CRIPTION FUNCTION ICON DESCRIPTION FUNCTION Operator PIN code Will be visible depending on the machine The machine can be personalized with a user identification code Personalization is only possible...

Page 19: ...rgency mode is activated when The E Stop at platform control box is pushed in de energized The machine is in overload state Ground control box is selected energized The emergency overriding button is...

Page 20: ...e Machine Model Machine model display Hour meter next maintenance zone Hourmeter The timer flashes if the engine is switched on and the hourmeter increases Maintenance use The Maintenance Tool icon an...

Page 21: ...ulic oil temperature Icon is ON when the temperature in the hydraulic reservoir has exceeded the maximum required temperature Stop using the machine and allow the oil to cool down Engine oil pressure...

Page 22: ...gine warning is detected Or one of the engine maintenance schedules has been exceeded Engine decontamination fault If fitted Engine decontamination system fault In this case you must contact HAULOTTE...

Page 23: ...TION FUNCTION Home screen dashboard Will be visible depending on the machine Functional information zone Power mode used Diesel GPL LPG Electrical Bargraph Digital Gauge Fuel reserve indicator ON OFF...

Page 24: ...r switches to RED if the voltage is low Engine Speed rpm Engine speed display Temperature motor Displays Engine coolant temperature The indicator switches from GREEN to RED when the engine overheats A...

Page 25: ...hine Machine status zone Pictogram and title Displays the pictogram and machine status Ready Machine ready displayed when no failures and no other machine state icons is active Alarm Alarm icon is fla...

Page 26: ...or switch is in platform control box position Ground control selected Selector switch is in ground control box position Tilt The machine is elevated and is on a slope greater than the permitted slope...

Page 27: ...N ICON DESCRIPTION FUNCTION Home screen dashboard Will be visible depending on the machine Layout Pre heating Engine s automatic preheat system is active The time to pre heat will vary according to en...

Page 28: ...achine Low fuel level The fuel level is on reserve level Refill the fuel tank to the marked level Attention Lack of fuel may damage the motor engine and will not be covered under warranty Stop Emissio...

Page 29: ...es and functions Controls and indicators ICON DESCRIPTION FUNCTION ICON DESCRIPTION FUNCTION Home screen dashboard Will be visible depending on the machine Layout Diagnostic in progress The HaulotteDi...

Page 30: ...machine Activ Shield Bar disable The secondary safety system is switched off Activ Shield Bar triggered The secondary safety system is triggered An operator may be trapped on the platform In this sit...

Page 31: ...ontrols and indicators ICON DESCRIPTION FUNCTION ICON DESCRIPTION FUNCTION Home screen dashboard Will be visible depending on the machine General information zone Machine software version and code Dis...

Page 32: ...Machine fault Will be visible depending on the machine Machine fault icons Failure code F01 xx Fault Variator Failure code F09 xx Fault IC Engine Failure code F02 xx Fault power contactor Failure code...

Page 33: ...ne fault Will be visible depending on the machine Machine fault icons Failure code F05 xx Fault joystick Failure code F13 xx Fault Switches Failure code F06 xx Fault weight management system Failure c...

Page 34: ...ding to selected mode 201 35 SA100 Differential lock selector Toggle left and hold Activated Maximum drive torque on difficult or sloping ground Release deactivated Standard torque 38 SA751 Platform r...

Page 35: ...and hold Jib raising Toggle downwards and hold Jib lowering Release No movement 201 SA101 Steering mode selector5 All 4 wheels steer Front 2 wheels steer Crab mode 230 SA303 Engine start up stop selec...

Page 36: ...NAME SYMBOL FUNCTION LED 101 HL900 Power ON LED 102 HL300 Combustion engine pre heating LED 103 HL307 Low fuel level LED 104 HL304 Engine warning LED 105 HL305 Engine shutdown LED 106 HL301 DPF disab...

Page 37: ...85RTJ PRO B Main features and functions LED 113 SM804 Radius limit LED 114 HL802 Overload LED 115 Turret at 180 LED 116 HL720 Platform compensation LED 1172 HL806 Load selection 350 kg 770 lbs 1 If ma...

Page 38: ...case of tilting machine folded or unfolded Working area Range of motion Rapid flashing Reach limitation system fault The machine is in the 230 kg 500 lbs low load zone the low load is validated and 35...

Page 39: ...g water in the diesel clogged air filter etc Lighted or flashing in case of fault managed by the engine ECU Engine shutdown Lighted in case of major engine fault e g engine overheating oil pressure a...

Page 40: ...40 4000611860 E 07 17 USA EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO B Main features and functions Notes...

Page 41: ...HT80RT O HT85RTJ O HT85RTJ PRO Study of the wiring diagram 1 System architecture The system has different ECU modules linked by 2 can bus HG and standard J1939 as shown below The ECU module master SP...

Page 42: ...HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram 1 1 THE ECU MODULES 1 1 1 U106 SPU 7066 This module master is located in turret near the lower control box Details...

Page 43: ...ILS arm angle 4 144 SA800 Emergency command 5 0 GB1 Battery 6 0 GB1 Battery 7 Not used 8 189 SQ300 Low fuel level 9 385 SA905 Engine start stop Lower controls 10 Not used 11 860 SA250 Turret rotation...

Page 44: ...er IV option 12 481 SA720 Basket compensation descent Lower controls 13 500 SA620 Jib lifting Lower controls 14 610 SA300 Regeneration engine Tier IV inhibited option 15 510 SA620 Jib descent Lower co...

Page 45: ...pump relay KM160 7 103 V power from fuse FU13 8 103 V power from fuse FU13 9 Not used 10 320 SA520 Command boom descent Lower controls 11 840 SA250 Command turret rotation Lower controls 12 220 SA420...

Page 46: ...ower from fuse FU13 10 2001 CAN 2 0 L 11 Not used 12 384 SQ520 ILS detection boom lifted 13 380 SQ531 ILS detection telescope extended 14 281 SQ420 ILS detection arm angle 15 Not used 16 Not used 17 N...

Page 47: ...V power from fuse FU13 8 Not used 9 124 PVG drive setpoint on PVG 10 Not used 11 222 SQ900 ILS arm boom exit if option oscillating axle 12 Not used 13 Not used 14 602 Command FR steering YV150R 15 Not...

Page 48: ...wer from fuse FU13 9 Not used 10 Not used 11 Not used 12 Not used 13 115 SA901 Information turret selection from SA901 14 102 Alternator D 15 142 SB801 Emergency stop Lower controls 16 Not used 17 Not...

Page 49: ...ON SPU MODULE THERE ARE TWO TYPES OF DIGITAL OUTPUTS LS LOW SIDE AND HS HIGH SIDE High side digital output Low side digital output At state OFF we detect a possible open circuit At state ON we detect...

Page 50: ...T85RTJ PRO C Study of the wiring diagram Exception for safety valves where HS and LS outputs are combined as follow For all these outputs at OFF state the module detects an open circuit but the softwa...

Page 51: ...G H I 51 4000611860 E 07 17 USA EN C Study of the wiring diagram HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 1 1 2 U104 node B2 slave This slave module is located inside the upper...

Page 52: ...HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram 1 1 3 EGV Kubota module This module called EGV Electronic Governor is located behind the Kubota engine and controls...

Page 53: ...udy of the wiring diagram HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 1 1 4 Printed circuit board The printed circuit board is located inside the lower control box All main fuses an...

Page 54: ...54 4000611860 E 07 17 USA EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram N B R10 47 OHM 2W L_ALT ALTERNATOR LINE...

Page 55: ...A B C D E F G H I 55 4000611860 E 07 17 USA EN C Study of the wiring diagram HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO Notes...

Page 56: ...6 4000611860 E 07 17 USA EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram 2 List of actuators and sensors 2 1 SENSORS AND ACTUATORS Sensors and actuators...

Page 57: ...gh Speed pressure switch sensor SP160B Sensor Drive pressure sensor REV SP160F Sensor Drive pressure sensor FWD SP800 Sensor Strain gauges SP801 Sensor Strain gauges SQ250 Sensor Turret aligned ILS de...

Page 58: ...m raising YV530 PVG Boom telescoping YV620D Valve Jib lifting down YV620U Valve Jib lifting up YV720D Valve Hydraulic compensation down YV720U Valve Hydraulic compensation up YV750L Valve Backet rotat...

Page 59: ...A B C D E F G H I 59 4000611860 E 07 17 USA EN C Study of the wiring diagram HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 2 2 SENSORS DETAIL 2 2 1 Turret...

Page 60: ...85RTJ O HT85RTJ PRO C Study of the wiring diagram MARKING ITEM DESCRIPTION 1 SQ800 Tilt sensor 2 ST900 Hydraulic oil temperature sensor 3 SL300 Fuel level detection if level 5 liters SL300 0 4 SQ250 I...

Page 61: ...II engine MARKING ITEM DESCRIPTION 1 SP300 Oil pressure 2 YA300 Engine variable speed control solenoid including stop function 3 SV300 Engine speed sensor 4 ST302 Engine water temperature detection 5...

Page 62: ...EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram Filters MARKING ITEM DESCRIPTION 1 Gas oil fuel prefilter 2 Gas oil fuel filter 3 EGV D6 KUBOTA module...

Page 63: ...Study of the wiring diagram HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO Tiers IV engine MARKING ITEM DESCRIPTION 1 Alternator 2 Oil filter 3 M300 Starter motor 4 SP300 Oil pressure...

Page 64: ...J PRO HT80RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram Detail on EDC module MARKING ITEM DESCRIPTION 1 EDC71CV45 ECU KUBOTA module 2 KM160 Preheating relay feed pump 3 KM3 Main relay 4 FU5...

Page 65: ...T O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO Petrol gas engine MARKING ITEM DESCRIPTION 1 KA140 Relay for selection petrol gas 2 YA301 Fuel pump 3 FPMP Pressure regulation coil 4 LOVP Loc...

Page 66: ...rs MARKING ITEM DESCRIPTION 1 SR520 Arm angle 1 lower controls side The analogical sensors measures arm angle in range 0 83 Signal from 4 to 20 mA 2 SR521 Arm angle 2 engine side The analogical sensor...

Page 67: ...A B C D E F G H I 67 4000611860 E 07 17 USA EN C Study of the wiring diagram HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO Position of the sensors states...

Page 68: ...0RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram MARKING ITEM DESCRIPTION 1 SQ530 ILS sensor telescope SQ530 1 if front of magnet 2 SQ531 ILS sensor telescope SQ531 1 if front of magnet 3 SQ8...

Page 69: ...dy of the wiring diagram HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO For dual load option only MARKING ITEM DESCRIPTION 1 SQ532 ILS sensor telescope for P5 zone 1 in front of magnet...

Page 70: ...7 17 USA EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram View from jib side MARKING ITEM DESCRIPTION 1 SQ802 Limit switch cable 2 SQ802 0 if cable broke...

Page 71: ...8RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 2 2 4 Upper controls N B THE STRAIN GAUGES IS PROTECTED BY A FUSE FU34 1A LOCATED INSIDE THE UPPER CONTROL BOX MARKING ITEM DESCRIPTION 1 SP800 Strai...

Page 72: ...HT85RTJ O HT85RTJ PRO C Study of the wiring diagram Upper controls MARKING ITEM DESCRIPTION 1 SR720 Detection basket angle 10 must be adjusted in parallel to the side of the metal sheet 2 SR721 Detec...

Page 73: ...tor to load the AWP on truck in total safety and also keeps working on site when daylight is too dark When the luminosity is lower than 50 lumens night the auto mode logic is as follow MACHINE STATE L...

Page 74: ...74 4000611860 E 07 17 USA EN HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO C Study of the wiring diagram 2 2 5 1 Architecture of the system...

Page 75: ...Activ lighting system AUTO ON OFF 2 SN900 Twilight sensor for luminosity detection ON if 50 lumens 3 HL910A Light under turret engine side 4 HL910B Light under turret LCB side 5 HL911 Light above LCB...

Page 76: ...of the circuit closed or activated contact Glossary 2 3 2 Modules MARKING DESCRIPTION FWD Forward drive REV Reverse drive FL Front left FR Front right RL Rear left RR Rear right PF Platform LS Low sp...

Page 77: ...upply V ECU node B2 15 A FU8 03 10 Flashing light option 20 A FU9 03 12 Supply accessories 20 A FU11 03 09 Activ screen display 7 5 A FU13 03 11 Supply V power SPU 20 A FU23 02 19 Overspeed relay opti...

Page 78: ...SA802 07 10 CN105 14 Dual load B143 SA900 03 05 Main power switch key ON OFF 104 SA904 08 18 Working light option 183 SA906 07 09 CN104 11 Generator B116 SA907 08 07 CN104 1 Horn B106 SA907b 11 11 Ho...

Page 79: ...06 09 2A 12 Boom position 1 if between 10 8 523 SQ530 06 18 1B 13 Telescope ILS detection ILS in front of magnet 1 if retracted 530 SQ531 06 11 2B 13 Telescope detection ILS in front of magnet 1 if re...

Page 80: ...4 engine only 138 KA8 05 13 2A 25 Option beacon flashing light 194 KA9 05 14 1B 2 Horn command 187 KA10 11 19 CN105 24 Command for Activ Lighting System option 915 KAC 08 12 CN105 30 Activ Shield Bar...

Page 81: ...0F 05 11 1B 31 PWM FWD drive valve 620 YV250 05 06 3A 4 PVG valve for turret rotation 880 YV520 05 02 3A 9 PVG valve for boom lift descent 124 YV530 05 04 3A 15 PVG valve for telescope extension retra...

Page 82: ...9 11 CN105 29 Activ Shield Bar detection B608 EL906 11 14 3B 1 Light on Counterweight Activ Lighting System option EL907 11 15 3B 25 Light on main boom Activ Lighting System option HL901 08 09 CN106 1...

Page 83: ...the several specific machine position and corresponding sensors management requirements Transport position folded zone P1 0 750lb 350Kg position zone P1 P2 P3 P4 with dual load capability 0 500lb 230...

Page 84: ...al switch to set the length of telescope pull down input active state ON 5V SQ532 Magnet detector to set the zone of accepted change in SQ531 sensor state pull up input active state ON 12V BLDL002 The...

Page 85: ...osition VAR TelesOutP5 0 0 0 1 1 0 0 0 1 1 1 1 REQUIREMENTS DEFINITION BAR001 To secure the breakage of the mechanical piece which permits the angle measurement a digital sensor SQ523 is used to check...

Page 86: ...F FWD Forward REV B Reverse backward SETP Setpoint A IN Analogic input D IN Digital input D OUT Digital output A OUT Analogic output PWM Pulse Width Modulation Proportionnal valve in current square mo...

Page 87: ...ZEDMVT 1 1 2 3 4 5 6 7 8 9 DRIVE STEERING 2WS OR 4WS TURRET ROTATION ARM BOOM TELESCOPE JIB PLATFORM ROTATION PLATFORM LEVEL S LS MS HS S LS MS HS 1 Drive S 1 0 0 0 0 0 0 0 LS 1 1 1 1 1 1 0 MS HS 1 0...

Page 88: ...AUSTRALIA SIMULTANEOUS MOVEMENTS VAR AUTHORIZEDMVT 1 1 2 3 4 5 6 7 8 9 DRIVE STEERING 2WS OR 4WS TURRET ROTATION ARM BOOM TELESCOPE JIB PLATFORM ROTATION PLATFORM LEVEL S LS MS HS S LS MS HS 1 Drive S...

Page 89: ...DMVT 1 1 2 3 4 5 6 7 8 9 DRIVE STEERING 2WS OR 4WS TURRET ROTATION ARM BOOM TELESCOPE JIB PLATFORM ROTATION PLATFORM LEVEL S LS MS HS S LS MS HS 1 Drive S 1 1 1 1 1 1 1 0 LS 1 1 1 1 1 1 0 MS HS 1 0 0...

Page 90: ...oint 0 100 In Diagnostic menu it s the parameter Internal setpoint for the function described Neutral to Fwd up left or Rev down Right 0 1000pts This setpoint is null when no movement is performed or...

Page 91: ...T CUT OFF CONDITIONS DESCRIPTION 0 Enable General movement deactivation 1 General General Inhibition 2 Simultaneous movements Inhibition due to numerous movements activated at the same time 3 Overload...

Page 92: ...2VF2 ECU outputs supply rail 12VF3 ECU outputs supply rail 12VF4 ECU outputs supply rail Node B2 controller supply platform slave via KMP and FU7 fuse Sensors supply voltage via KMP and FU7 fuse Engin...

Page 93: ...nge of fuel selection in progress for dual fuel engine Tier III dual fuel only 4 1 1 Upper emergency stop pushed 5 1 1 Safety valve ON test REQUIREMENTS DEFINITION DSV03 CUT OFF F R SIMULTANEOUS MOVEM...

Page 94: ...7 1 1 Overload failure and machine unfolded 8 1 1 Drive pressure sensors failure F07 37 detected 9 1 1 Machine unfolded and current higher than the micro speed value 10 1 1 Drive circuit pressure inco...

Page 95: ...movement is running 3 1 1 Change of fuel selection in progress for dual fuel engine Tier III dual fuel only 4 1 1 Upper emergency stop pushed 5 1 1 Safety valve ON test REQUIREMENTS DEFINITION STV03...

Page 96: ...re F07 37 detected 9 1 1 Machine unfolded and current higher than the micro speed value 10 1 1 Drive circuit pressure incoherence and unfolded machine 11 1 1 Incoherence between direction and pressure...

Page 97: ...1 Change of fuel selection in progress for dual fuel engine Tier III dual fuel only 4 1 1 Upper emergency stop pushed and overriding mode not active 5 1 1 Safety valve ON test REQUIREMENTS DEFINITION...

Page 98: ...lowing limitations are applied on the turret rotation left L or right R set point when engine is running LIMITATION VALUE LIMITATION CONDITION AVAILABLE ONLY WHEN ENGINE IS RUNNING CTRL Engine RUNNING...

Page 99: ...ty valve ON test REQUIREMENTS DEFINITION BMV03 CUT OFF U D SIMULTANEOUS MOVEMENTS CUT OFF CONDITIONS 2 Simultaneous movements 1 10 1 1 Requirements SM_CE_03 SM_AU_02 SM_ANSI_02 REQUIREMENTS DEFINITION...

Page 100: ...ng with folded telescope 7 1 1 Broken cable and machine unfolded 8 1 1 Overriding not seen at neutral and machine folded REQUIREMENTS DEFINITION BMV03 CUT OFF U D SPECIFIC CUT OFF CONDITIONS 7 Specifi...

Page 101: ...DESCENT Sensor angle Slow down Telescope out Slow down Telescope in 0 40 40 13 98 98 60 82 82 75 30 40 83 20 40 If the angle is in failure F7 03 D or F8 11 D or not calibrated the limitation value ap...

Page 102: ...only 4 1 1 Upper emergency stop pushed and overriding mode not active 5 1 1 Safety valve ON test REQUIREMENTS DEFINITION BTV03 CUT OFF O I SIMULTANEOUS MOVEMENTS CUT OFF CONDITIONS 2 Simultaneous move...

Page 103: ...N A Failure active on break release valve and machine unfolded 6 1 1 Overload failure and machine unfolded and not overriding mode 7 1 N A Cable break 8 1 1 Overriding not seen at neutral and machine...

Page 104: ...40 Telescope retract movement and telescope is retracted 0 4m s 6 N A 90 Boom descent and telescope retract run simultaneously to avoid speed 0 4m s 7 85 N A Boom raise and telescope extend run simul...

Page 105: ...f fuel selection in progress for dual fuel engine Tier III dual fuel only 4 1 1 Upper emergency stop pushed and overriding mode not active 5 1 1 Safety valve ON test REQUIREMENTS DEFINITION JMV03 CUT...

Page 106: ...ontrol box and load under 40kg on SP800 gauge and no failure of the weighing system 2 N A 1 Platform control box and load under 40kg on SP801 gauge and no failure of the weighing system 3 1 1 Steering...

Page 107: ...nt system or on oscillating axle unlocking valve 3 80 80 Active control box is lower control box 4 55 40 Tilt is active and machine is unfolded 5 35 N A Boom raise is running 6 N A 25 Boom descent is...

Page 108: ...uel selection in progress for dual fuel engine Tier III dual fuel only 4 1 1 Upper emergency stop pushed and overriding mode not active 5 1 1 Safety valve ON test REQUIREMENTS DEFINITION PRV03 CUT OFF...

Page 109: ...is not running 4 1 1 Overload failure and machine unfolded and not overriding mode 5 1 1 CAN failure of the B node 6 1 1 Overriding not seen at neutral and machine folded REQUIREMENTS DEFINITION PRV0...

Page 110: ...unlocking valve 2 80 80 Tilt is active and machine is unfolded 3 60 60 Overriding mode is active If several limitation conditions are active lower value is applied 100 means full speed A limit applied...

Page 111: ...ion in progress for dual fuel engine Tier III dual fuel only 3 1 1 Upper emergency stop pushed and overriding mode not active 4 1 1 Safety valve ON test REQUIREMENTS DEFINITION PLV03 CUT OFF U D SIMUL...

Page 112: ...vel 4 1 1 Time out after steering motion 200ms 5 1 1 Time out after steering motion during drive 500ms 6 1 1 Time out after platform rotation or jib 200ms REQUIREMENTS DEFINITION PLV04 Following limit...

Page 113: ...ial lock is activated if the function is allowed and the set point is active CTRL DifferentialLock SETP DifferentialLock DL_V_02 REQUIREMENTS DEFINITION DLV02 Differential lock is allowed A if all the...

Page 114: ...r driving not finished or steering is running REQUIREMENTS DEFINITION BRV03 Rear brake releasing is allowed A if all of the following conditions are satisfied CUT OFF I GENERAL CUT OFF CONDITIONS 0 En...

Page 115: ...TRL OscillatingAxleUnlock AU_V_002 VAR OscillatingAxleEnable 1 REQUIREMENTS DEFINITION OAUV02 Oscillating axle unlocking is allowed A if all the following conditions are satisfied VALIDATION A ENABLE...

Page 116: ...lescope extension Other movement Forward Reverse Left Right Yes No Yes No Yes No Yes No Yes No Yes No Platform control box Forward Reverse Turntable left Turntable right Lifting or telescope extension...

Page 117: ...I 117 4000611860 E 07 17 USA EN D Study of the hydraulic schema HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO Study of the hydraulic schema 1 Hydraulic units 1 1 GENERAL OVERVIEW Loc...

Page 118: ...TJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 1 2 PVG BLOCK MARKING ITEM DESCRIPTION 1 YV800 LS valve 2 YV520 Boom lifting descent PVG valve 3 YV530 Boom extension retraction PVG valve 4 YV900 ON O...

Page 119: ...SPU 7066 module checks that the PVG signal is inside the range when powering the machine Deutsch version pinout PIN DESCRIPTION PIN LOCATION 1 Us 2 Error 3 Ground 4 UDC PIN LOCATION WIRE DESCRIPTION...

Page 120: ...hema HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 1 3 SAFETY VALVES ON TURRET MARKING ITEM DESCRIPTION 1 YV802 Boom lifting safety valve 2 YV801 Boom extension safety valve 3 YV807 B...

Page 121: ...85RTJ O HT85RTJ PRO 1 4 ON OFF BLOCK MARKING ITEM DESCRIPTION 1 YV620U Jib lift valve not for HT26RTJ O models 2 YV620D Jib descent valve not for HT26RTJ O models 3 YV750L Basket rotation valve left s...

Page 122: ...YV101 1 if in drive mode and turret aligned 3 YV102 Front wheels brake release function YV102 1 in drive and or 2WS mode 4 YV104 Oscillating axle unlocking valve in redundancy YV104 1 if in drive mode...

Page 123: ...HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 1 6 STEERING BLOCK 2WS 1 7 STEERING BLOCK 4WS MARKING ITEM DESCRIPTION 1 YV150L Rear left steering valve 2 YV150R Rear right steering valve rear r...

Page 124: ...124 4000611860 E 07 17 USA EN D Study of the hydraulic schema HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO Notes...

Page 125: ...s 1 Adjustments 1 1 ACTIV SCREEN This on board console Activ screen gives all informations to the user but also to the technician in case of problems Thanks to different access code levels the technic...

Page 126: ...126 4000611860 E 07 17 USA EN E Adjustments HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO The architecture of the menus is as follow...

Page 127: ...A B C D E F G H I 127 4000611860 E 07 17 USA EN E Adjustments HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO...

Page 128: ...128 4000611860 E 07 17 USA EN E Adjustments HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO...

Page 129: ...very quickly thanks to ergonomic indication With Activ Screen maintenance technicians will have a direct access to machine parameters diagnostic calibration Protected by an access code It s the same i...

Page 130: ...are accessible either through this console or either with the laptop version The VCI Vehicle Computer Interface adapter could be connected from any controls turret or in platform using wireless or ca...

Page 131: ...Speeds and ramps See end of manual Annex 1 2 1 2 Options See end of manual Annex 2 2 1 3 Configurations See end of manual Annex 3 2 2 DIAGNOSTIC 2 2 1 Inputs Outputs See end of manual Annex 4 2 2 2 F...

Page 132: ...re code it means that this alarm will never appear on display An internal code column C with 5 digits visible only on the console allows specifying the trigger conditions of the failure Each trigger c...

Page 133: ...Heating Relay KM160 D Digital output s failure Preheating relay KM160 FAIL CFG Engine TierIII FAILURES N DEC DESCRIPTION RELAYS F03 06 Horn Relay KA9 D Digital output s failure Horn relay KA9 FAIL F03...

Page 134: ...tput s failure YV250 FAIL 2 Failure indicator for PVG is active YV250FA 1 Failure indicator provided by PVG component mechanical problem detected incoherence between requested value and position of th...

Page 135: ...output s failure Platform rotation left movement YV750L FAIL F04 10 Drive YV160F 160B D 1 Proportional output s failure Drive movement forward direction YV160F FAIL 2 Proportional output s failure Dr...

Page 136: ...stick SM900Y D 1 Boom joystick failure Out of range 0 2 4 8 V SM900Y 0 20V SM900Y 4 80V 2 Boom joystick failure Analogue signal and out of neutral incoherence SM900N 1 2 45V SM900Y 2 55V 2 45V SM900X...

Page 137: ...ght and SP801 measured weight have more than 50 kg of difference and gauges are calibrated and not out of VAR GaugesIncoherent 1 F06 05 Low Power Gauges supply D Low power for strain gauges is detecte...

Page 138: ...y to completely fold the machine and to restart it A 1 Incoherence between SQ533 and SQ532 There is a change of state of SQ533 whereas SQ532 0 2 Incoherence between SQ533 and SQ532 During a telescope...

Page 139: ...Detected failure on 5 V output 4 Failure on regulated 5 V output of U106 ECU SPU F08 07 Selector incoherence SA900T SA900B D 1 Both key s signals are seen at ON which is electrically impossiblde SA900...

Page 140: ...Check DIAGNOSTIC FUNCTIONS Engine Failure SPN F09 10 D Engine alternator D Alternator not charging battery or alternator voltage greater than 6 V while engine is OFF and supplied FAILURES N DEC DESCRI...

Page 141: ...R DrivePressureDiff 20 bar 5s CTRL Drive Neutral CTRL Steering Neutral CTRL BrakeReleasing ON F11 11 Boom Speed Incoh Boom speed of the raised movement is too fast Failure in PVG behavior VAR Boom Spe...

Page 142: ...e loaded into machine is different from the ID stored into EEPROM all machine parameters have been reset and must then be set again speeds ramps options configs access code level 2 failure counters an...

Page 143: ...detection failure at machine s power on for lower console switches Boom switch is active 4 Neutral detection failure at machine s power on for lower console switches Telescope switch is active 8 Neut...

Page 144: ...er console switches Engine start stop switch is active 32 Neutral detection failure at machine s power on for upper console switches Emergency pump switch is active 64 Neutral detection failure at mac...

Page 145: ...nts HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 4 Load management system 4 1 OFFSET CALIBRATION LOAD MANAGEMENT SYSTEM GAUGES CALIBRATION VALID RANGE mA VALID RANGE V ESTIMATED SP80...

Page 146: ...ments HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 4 2 GAIN OF LOAD MANAGEMENT SYSTEM WITH FIXED WEIGHT LOAD MANAGEMENT SYSTEM GAUGES CALIBRATION VALID RANGE mA SP800 Gain SP800 0kg...

Page 147: ...RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 4 3 GAIN OF LOAD MANAGEMENT SYSTEM WITH ADJUSTABLE WEIGHT LOAD MANAGEMENT SYSTEM GAUGES CALIBRATION VALID RANGE mA SP800 Gain SP800 0kg 4 0 x...

Page 148: ...000611860 E 07 17 USA EN E Adjustments HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 5 Boom angle SENSORS VALUE BOOM STOWED VALUE BOOM UP SR520 18 6 2 mA 6 6 2 mA SR521 4 7 2 mA 15 5...

Page 149: ...HT80RT O HT85RTJ O HT85RTJ PRO 6 Boom angle with dual load For this calibration it s necessary to have a magnetic electronic level in order to fix it on the telescope section during the whole procedur...

Page 150: ...J PRO HT80RT O HT85RTJ O HT85RTJ PRO 7 Engine failures codes On theses models it s possible to clear the SPN failures codes coming from the main engine ECU module by using the console of diagnostic HA...

Page 151: ...on machine Procedure In order to obtain an angular detection 10 8 1 set the gap at 9 mm use a shim in order to check it Adjust the first nut in order to obtain a gap of 9 mm between plate and proximit...

Page 152: ...TURRET SENSORS SQ250 SQ251 Location on machine Procedure The first detection is made by proximity sensor SQ251 and the 0 turret is given by ILS sensor SQ250 For SQ251 set the gap at 4 mm as shown belo...

Page 153: ...O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 8 3 TELESCOPIC BOOM SENSORS SQ530 SQ531 Location on machine Procedure Adjust both of them at 15 mm from their support as shown use a shim in order to chec...

Page 154: ...17 USA EN E Adjustments HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO 8 4 TELESCOPIC BOOM FOR DUAL LOAD OPTION SQ532 SQ533 Location on machine Schematic representation of the dual lo...

Page 155: ...o check it For limit switch SQ533 turn cam to left as shown Checkings Select the toggle switch SA802 towards 350kg from upper controls Put boom at horizontal and extend the telescope until it stops Me...

Page 156: ...ssures MARKING DESCRIPTION 1 Charge pump 2 Drive pump 3 Movements pump 45cc 0 0 5cc 4 Setting port for LS 32 b 3b 5 Setting port for P maxi 250b 5b jib position at full stroke 6 Minimess plug for pres...

Page 157: ...directions Example not lifting neither raise nor descent from both controls up and down For a quicker diagnostic Do check the failures code on Activ screen display and refer to the alarms list before...

Page 158: ...vated Example for jib lifting YV800 YV802 YV520U 1 ITEMS DESCRIPTION YV800 YV250 YV805 Turret slewing YV800 YV520 YV802 Boom lifting up YV800 YV520 YV802 YV807 Boom lifting down YV800 YV530 YV801 Boom...

Page 159: ...il according to the weather temperature When output is insufficient Fuel is insufficient Check fuel system Overheating of moving parts Check lubricating oil system Check to see if lubricating oil filt...

Page 160: ...lant with the specified mixing ratio Radiator net or radiator fin clogged with dust Clean net or fin carefully Inside of radiator or coolant flow route corroded Clean or replace radiator and parts Fan...

Page 161: ...only Relay KA140 for petrol gas engine only Load alternator D R10 Starter M300 Electronic accelerator coil YA300 Engine speed sensor SV300 Preheating conditions KM160 Feed pump M301 for Tiers 4 engin...

Page 162: ...2 basket No pressure 7 No telescopic boom Touch pad SA530I O Joystick SM901 off neutral and or signal out of range Valves YV800 YV801 YV530O I Machine in outreach limitation SQ521 SQ523 SQ530 SQ531 SQ...

Page 163: ...00 YV900 YV720U D Other movement running Tilt switches SR720 SR721 ECU modules SPU Node B2 basket No pressure 12 No drive Machine in slope SQ800 Not in US mode Joystick SM902 off neutral and or signal...

Page 164: ...teering Rocker of joystick SM902 Toggle switch SA101 for crab synchronous 4WS steering mode Valves YV902 YV150R L YV107 YV108 Circuit of brake release YV102 YV105 Machine in overload or wrong calibrat...

Page 165: ...RTJ O HT85RTJ PRO Version summary 1 Version summary 2 List of schematics See end of manual 3 List of wiring harnesses See end of manual HT26RTJO PRO HT80RTJO PRO HT28RTJO PRO HT85RTJO PRO STANDARDS WI...

Page 166: ...166 4000611860 E 07 17 USA EN G Version summary HT26RT O HT28RTJ O HT28 RTJ PRO HT80RT O HT85RTJ O HT85RTJ PRO Notes...

Page 167: ...om upper stop to 0 with boom telescope retracted including lower stop slowdown Boom Descent Acceleration 1 3 Boom Descent Deceleration 3 1 Boom Telescope Extend Min speed 100 10 Boom Telescope Extend...

Page 168: ...ser Identi cation inhibited Allows to inhibit user identi cation in case screen is not usable OFF ON Stop Emission System Setting of the Stop Emission System option OFF ON Stop Emission System desacti...

Page 169: ...ret UN12 1B 13 530 Universal input I 0 32V 0 5V HS LS R SQ531 Boom telescope retracted detector 2 If telescope is retracted input must be ON 12V If not check ILS sensor adjustment compliance with main...

Page 170: ...oil is not overheating input must be ON VBAT If not check hydraulic oil level check sensor supply fuse FU7 15A check sensor supply wire 109 VBAT check input wire continuity SPU70 66 Turret UN08 1A 21...

Page 171: ...15A check membrane switches controller supply wire 109 VBAT check switch function Keyboard Turret SW12 12 Digital input SA620U Jib switch turret Raise If jib raise function is activated from turret c...

Page 172: ...check membrane switches controller supply fuse FU7 15A check membrane switches controller supply wire 109 VBAT check switch function Keyboard Turret SW29 29 Digital input SA750R Platform rotation swi...

Page 173: ...ed If high speed function is activated from platform control box input must be ON VBAT If not check switch function check switch supply fuse FU7 15A check switch supply wire 109 VBAT check input wire...

Page 174: ...wire 109 VBAT check input wire continuity Node B Platform CN104_16 104 16 B121 Digital Input HS SA751R Platform rotation switch platform Right If platform rotation to the right function is activated...

Page 175: ...ed out of neutral input must be ON VBAT If not check joystick function check joystick supply fuse FU7 15A check joystick supply wires 0 0V and 109 VBAT check input wire continuity Node B Platform CN10...

Page 176: ...use FU7 15A check switch supply wire 109 VBAT check input wire continuity Node B Platform CN105_14 105 14 B143 Digital Input HS DIGITAL_OUTP UTS YV800 Load sensing valve If any movement is requested o...

Page 177: ...alve If boom raise or descent function is requested output must be ON 0v If not check Function Diagnostic If status is not OK check power supply fuse FU13 20A check power supply wires 806 0V and 103 V...

Page 178: ...66 Turret HSD_DIG4_09 3B 04 910 Digital output 4A HSD EL906 Counterweight light EL906 If light is not ON when Activ Lighting System function requested it check light check power supply fuse FU7 15A c...

Page 179: ...BAT check output wire continuity SPU70 66 Turret HSD_DIG2_06 1B 30 186 Digital output 2A HSD KA3 Engine supply relay When engine is starting or running output must be ON 0V If status is not OK check r...

Page 180: ...e telematics If drive function is requested output must be ON 12V If not check Function Diagnostic If status is not OK check power supply fuse FU13 20A check power supply 103 VBAT check output wire co...

Page 181: ...rm CN105_32 105 32 B604 CNB02 20 Digital output 3 5A LS YV720U Platform level raise valve If platform level raise function is requested output must be ON If not check Function Diagnostic If status is...

Page 182: ...HS HL800 Light tilt If lamp is not active at power ON or if status is not OK check LED PCB check LED supply fuse FU7 15A check LED supply wire 0 0V and 109 VBAT check output wire continuity Node B Pla...

Page 183: ...t active at power ON or if status is not OK check LED PCB check LED supply fuse FU7 15A check LED supply wire 0 0V and 109 VBAT check output wire continuity Node B Platform CN104_29 104 29 B558 4 Digi...

Page 184: ...alog input 4 20mA SP160F Drive circuit pressure sensor Forward The input from the forward pressure sensor shall be in the range 200mV 4800mV and the value of the signal shall increase during the forwa...

Page 185: ...U13 20A check input wire continuity SPU70 66 Turret VBATD2 2A 08 14 103 Supply 12V HSD_DIG2_09 14 12VD3 12V power If machine is powered and emergency stops are not pushed input must be equal to VBAT I...

Page 186: ...U104 check joystick center position approx 2 5V check input wire continuity Node B Platform CN106_10 106 10 B300 9 Analogue input 0 5V SM900X Turntable joystick Axis X If turntable orientation joystic...

Page 187: ...heck power supply fuse FU13 20A check power supply 103 VBAT check output wire continuity SPU70 66 Turret HSD_PWM4_0 2 1B 09 619 PWM 4A output with advanced current sense HSD YV250 Turntable orientatio...

Page 188: ...gine is not running REF_VARIABLE Engine running 1 GENERAL 1 Generator is running REF_VARIABLE Generator control 2 Maximum number of simultaneous movements is reached only 1 movement is allowed if over...

Page 189: ...Power Contactor 2 Failure F04 01 is active REF_FAIL F04 01 Steering valve 3 Failure F04 10 is active REF_FAIL F04 10 Drive valve 4 Failure F04 11 is active REF_FAIL F04 11 Primary movements valve 5 F...

Page 190: ...witch neutral position has not been detected after engine start REF_IO_MAIN SM902L Joystick steering rocker Left OFF REF_IO_MAIN SM902R Joystick steering rocker Right OFF 5 Switch must be released to...

Page 191: ...th jib is not allowed for Standard Russia Ukraine USA countries REF_VARIABLE Jib movement control REF_VARIABLE Drive speed REF_COUNTRY Standard 7 Simultaneous movement with platform rotation is not al...

Page 192: ...aine countries REF_IO_MAIN ST903 Extrem ambiant temperature sensor REF_VARIABLE Machine unfolded REF_COUNTRY Russia Ukraine Control value Turntable orientation Setpoints cut outs Turret 1 Control box...

Page 193: ...IABLE Turret overriding control box Active 4 Tilt is active and machine is unfolded REF_IO_MAIN SQ800 Tilt sensor OFF REF_VARIABLE Machine unfolded ON 5 Arm or boom telescope not retracted REF_VARIABL...

Page 194: ...iv Shield Bar safety is active cut out active only from platform control box REF_VARIABLE Activ Shield Bar function 2 Activ Shield Bar safety is active cut out active only from platform control box RE...

Page 195: ...et control box is active REF_VARIABLE Turret overriding control box Active 4 Tilt is active and machine is unfolded REF_IO_MAIN SQ800 Tilt sensor OFF REF_VARIABLE Machine unfolded ON 5 Regulation in f...

Page 196: ...d REF_COUNTRY Standard 8 Simultaneous movement with platform level is not allowed for all countries REF_VARIABLE Platform level movement control 3 OVERLOAD 1 Overload alarm can be canceled by overridi...

Page 197: ...measures a value lower than 40kg 88lbs cut out active only from platform control box REF_VARIABLE Gauge SP801 estimated load 3 Activ Shield Bar safety is active cut out active only from platform cont...

Page 198: ...edal state Active and valid Setpoint value Movement slowdowns 1 Overriding control box is active REF_IO_MAIN SA801 Safety command switch ON 2 A failure is active check probable causes REF_FAIL F06 01...

Page 199: ...ntrol REF_VARIABLE Drive speed REF_COUNTRY Standard 8 Simultaneous movement with platform level is not allowed for all countries REF_VARIABLE Platform level movement control 3 OVERLOAD 1 Overload alar...

Page 200: ...es REF_IO_MAIN ST903 Extrem ambiant temperature sensor REF_VARIABLE Machine unfolded REF_COUNTRY Russia Ukraine 4 Machine is unfolded during driving for Standard Russia Ukraine countries REF_VARIABLE...

Page 201: ...iding control box Active 4 Tilt is active and machine is unfolded REF_IO_MAIN SQ800 Tilt sensor OFF REF_VARIABLE Machine unfolded ON 5 Boom raise movement is active REF_VARIABLE Boom movement control...

Page 202: ...overriding control box REF_VARIABLE Machine unfolded REF_FAIL F06 01 Load Management System not calibrated REF_FAIL F06 03 Load Cells out of Range REF_FAIL F06 04 Load Cells incoherence REF_FAIL F06...

Page 203: ...Control box or function is not active 2 Switch neutral position has not been detected after power ON REF_FAIL F13 11 Neutral switch 2 4 00 3 Switch is failing signals incoherence REF_FAIL F13 02 Upper...

Page 204: ...andard 2 Simultaneous movement with steering is not allowed for all countries REF_VARIABLE Steering movement control 6 Simultaneous movement with jib is not allowed for all countries REF_VARIABLE Jib...

Page 205: ...ot been detected after engine start REF_IO_MAIN SA720U Platform level switch turret Raise ON REF_IO_MAIN SA720D Platform level switch turret Descent ON 5 Switch must be released to neutral position in...

Page 206: ...mergency stop pushed can be canceled by overriding mode REF_IO_MAIN SB802 Emergency stop plateform 4 Safety valves are forced to ON 2 SIMULTANEOUS FUNCTIONS 1 Simultaneous movement with drive is not a...

Page 207: ...Bar safety is active cut out active only from platform control box REF_VARIABLE Activ Shield Bar function 4 Delay after steering movement end REF_VARIABLE Steering movement control 5 Delay after stee...

Page 208: ...ter engine start 5 Switch must be released to neutral position in order to continue the movement enable pedal has been released during the movement 6 Enable switch is not valid not active or active fo...

Page 209: ...neutral position has not been detected after power ON 3 Switch is failing signals incoherence 4 Switch neutral position has not been detected after engine start 5 Switch must be released to neutral po...

Page 210: ...NS 3 OVERLOAD 4 TILT 5 REACH LIMIT 6 FAILURE 7 SPECIFIC Control value OFF ON Oscillating axle unlock Setpoints cut outs Turret Platform 1 Control box or function is not active Setpoint value OFF ON Mo...

Page 211: ...ate 4 Platform emergency stop pushed can be canceled by overriding mode REF_IO_MAIN SB802 Emergency stop plateform 5 Safety valves are forced to ON 2 SIMULTANEOUS FUNCTIONS 3 OVERLOAD 4 TILT 5 REACH L...

Page 212: ...ent 6 Enable switch is not valid not active or active for more than 8s without any movement Platform 1 Control box or function is not active REF_VARIABLE Active control box 2 Switch neutral position h...

Page 213: ...BLE 1 GENERAL 2 SIMULTANEOUS FUNCTIONS 3 OVERLOAD 4 TILT 5 REACH LIMIT 6 FAILURE 7 SPECIFIC Control value NOT USED Horn Setpoints cut outs Turret 1 Control box or function is not active REF_VARIABLE A...

Page 214: ...nerator setpoint REF_VARIABLE Engine running 1 GENERAL 1 Generator switch must be activated for more than 400ms REF_VARIABLE Generator setpoint 2 SIMULTANEOUS FUNCTIONS 1 Drive movement is running REF...

Page 215: ...d not active or active for more than 8s without any movement Setpoint value Movement slowdowns Control cut outs 0 ENABLE 1 GENERAL 2 SIMULTANEOUS FUNCTIONS 3 OVERLOAD 4 TILT 5 REACH LIMIT 6 FAILURE 7...

Page 216: ...ive control box 2 Switch neutral position has not been detected after power ON 3 Switch is failing signals incoherence 4 Switch neutral position has not been detected after engine start 5 Switch must...

Page 217: ...function is not active REF_VARIABLE Active control box 2 Switch neutral position has not been detected after power ON 3 Switch is failing signals incoherence 4 Switch neutral position has not been de...

Page 218: ...Function Item 1 Item 2 Number Description References ANNEX 5 31 6 FAILURE 7 SPECIFIC Control value...

Page 219: ...circuit short circuit or damage of harness Failure of battery ECU recognition of battery voltage is above 18 V Engine overrun 190 0 Engine Speed Engine speed exceeds threshold speed Engine speed 3737...

Page 220: ...upply voltage VCC is normal Rail pressure sensor is normal Discharge request of supply pump goes below 0 mm3 st and the actual rail pressure is 10 MPa 100 kgf cm2 1400 psi higher than command pressure...

Page 221: ...ircuit of harness Open circuit of injector coil Engine is operating Battery voltage is normal During injection CPU is normal Open circuit of harness or Open circuit of injector coil Open circuit of ha...

Page 222: ...pressure switch Battery voltage is normal Key switch turn ON Starter Switch signal ECU V12 terminal is not activated 10 sec or more after engine start 700 rpm or higher Oil pressure switch ON continue...

Page 223: ...terminal is not activated Voltage to sensor is above 5 625 V Sensor supply voltage 2 Low P0652 3510 4 Sensor supply voltage 2 Sensor supply voltage 2 error or recognition error Battery voltage is nor...

Page 224: ...rness Battery voltage is normal Sensor supply voltage VCC1 is normal Voltage of accelerator position sensor 2 is 0 3 V or less Accelerator position sensor 2 High P2128 29 3 Accelerator Pedal Position...

Page 225: ...l Key switch turn OFF to ON Starter Switch signal ECU V12 terminal is not activated NO error of CAN2 Bus off CAN2 KBT Frame open circuit error Intake air temp built in MAF sensor Low P0072 171 4 Ambie...

Page 226: ...523575 7 proprietary EGR actuator valve stuck Battery voltage is normal NO DTC of U0077 CAN1 Bus off EGR control line is normal EGR actuator valve stuck error signal received via CAN EGR DC motor over...

Page 227: ...not activated CAN ETC2 frame time out error CAN ETC5 Neutral SW frame error U0086 523595 2 proprietary CAN_ETC5 communication stopping Battery voltage is normal Starter Switch signal ECU V12 terminal...

Page 228: ...ly fuel temp 35 0 degF 1 sec 2 sec None P0187 3468 1 FT gaseous fuel Not vaporized completely Engine Running fuel temp 40 0 degF 1 sec 10 sec None P0118 110 3 ECT CHT High Voltage Sensor wiring harnes...

Page 229: ...r Supply Voltage 1 Low 5Vext1 Wiring harness short to ground ECM malfunction Engine Running 5VE1 4 60 volts 1 sec 2 sec Power Derate 1 P0653 1080 3 Sensor Supply Voltage 2 High 5Vext2 Wiring harness s...

Page 230: ...1112 515 0 RPM Above Spark Rev Limit Level Engine overspeed condition faulty Crank sensor or input Engine Running rpm 4300 rpm 1 sec 10 sec disable spark Oil Pressure P0524 100 1 Oil Pressure Low Low...

Page 231: ...s 1 updates Power Derate 2 P0420 3050 11 Catalyst Inactive on Gasoline Bank 1 Physically damaged catalyst Contaminated catalyst element Post signal circuit shorted to Presignal Engine Running EGO2RMS...

Page 232: ...imit P0271 654 6 Injector Driver 4 Short To Power Injector coil shorted internally Injector driver circuit shorted to voltage between injector and ECM Engine Running Injector4 on state low side 4 0 vo...

Page 233: ...ay Ground Short Relay pull in coil shorted internally relay driver circuit shorted to ground in wire harness Key On Engine Off Fuel Pump relay coil output shorted to ground 10 samples 5 samples None P...

Page 234: ...ing Number of invalid cam resyncs 3 re syncs within a time window of 700ms 1 sec 10 sec None P0336 636 2 Crank Input Signal Noise Crank or Crank circuits in wrong connector terminal slot Engine Runnin...

Page 235: ...ENGINE MAIN POWER SUPPLY folio 02...

Page 236: ...TURRET MAIN PCB folio 03...

Page 237: ...TURRET COMMANDS folio 04...

Page 238: ...VALVES RELAYS folio 05...

Page 239: ...SENSORS VALVES folio 06 SENSORS STATE WITH MACHINE IN STOWED POSITION 5VDC...

Page 240: ...BASKET COMMANDS folio 07 Slave...

Page 241: ...BASKET JOYSTICKS VALVES folio 08 ASB Activ Shield Bar 5VDC 5VDC...

Page 242: ...TIERS 4 ENGINE MAIN POWER SUPPLY folio 09...

Page 243: ...PETROL GAS ENGINE folio 10...

Page 244: ...OPTIONS FOLIO 11...

Page 245: ...LOW SPEED FWD DRIVE AXLE UNLOCK YV800 YV160F YV102 YV105 YV101 YV104...

Page 246: ...LOW SPEED FWD DRIVE AXLE UNLOCK DIFF LOCK YV800 YV160F YV102 YV105 YV101 YV104 YV100...

Page 247: ...HIGH SPEED FWD DRIVE AXLE UNLOCK YV800 YV160F YV102 YV105 YV101 YV104 YV110...

Page 248: ...4 WHEELS STEERING MODE YV900 OUTPUT B3 from PVG Tank...

Page 249: ...BOOM LIFT YV800 YV520 YV802 BOOM DESCENT YV800 YV520 YV802 YV807 BOOM EXTENSION YV800 YV530 YV801 BOOM RETRACTION YV800 YV530 TURRET ROTATION YV800 YV250 YV805 ON OFF BLOCK STEERING CIRCUIT Ls circuit...

Page 250: ...MOVEMENTS TANK JIB YV800 YV900 YV620U D BASKET ROTATION YV800 YV900 YV750L R BASKET COMPENSATION YV800 YV900 YV720U D TANK TO STEERING CIRCUIT TO STEERING CIRCUIT LS CIRCUIT PUMP TANK...

Page 251: ...4000507240 D 4000427470 E 02...

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Page 262: ...4000427170 A HT26 HT28 RTJO...

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Page 265: ...4000506180 B HT26 HT28 RTJ PRO...

Page 266: ...4000506180 B HT26 HT28 RTJ PRO...

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