HAUL MASTER 93747 Assembly And Operating Instructions Manual Download Page 1

3491 Mission Oaks Blvd., Camarillo, CA 93011

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 2006 by Harbor Freight Tools

®

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please call 1-800-444-3353.

TRAILER WITH TAILGATE

5’ x 8’ WITH RAMP

ASSEMBLY AND OPERATING INSTRUCTIONS

®

TO PREVENT SERIOUS INJURY OR DEATH,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

WARNING!

IMPORTANT INFORMATION

This trailer’s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle.  After assembly and
attachment, pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler.
There must be no play between the hitch ball and Hitch Coupler.  If there is play, tighten the Adjustment Nut until
no play is present.  If the Adjustment Nut is too tight, the Handle will not lock.  Carefully read and follow the
complete instructions in this manual BEFORE setup or use.

If the Coupler is not secured properly, the ball could come loose while the trailer is in motion, possibly
causing property damage, SERIOUS PERSONAL INJURY, or DEATH.

MODEL 93747

Summary of Contents for 93747

Page 1: ...UCTIONS BEFORE USE WARNING IMPORTANT INFORMATION This trailer s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle After assembly and attachment pull up and down on the Hit...

Page 2: ...ill need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write...

Page 3: ...ely Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becom ing caught in moving parts If wearing a long sleeve...

Page 4: ...ched to the towing vehicle with the same length for each side Do not allow the Safety Chain to drag on the ground 3 Maintain this product with care Keep this product clean and dry for better and safer...

Page 5: ...ical current 10 Whenever possible park the Trailer on a flat level paved surface and chock bothTires to keep the Trailer from accidently moving 11 CAUTION Care must be taken when backing up theTrailer...

Page 6: ...ate Department of Motor Vehicles for information and guidance on registering licensing and titling the Trailer 15 WARNING The warnings precautions and instructions discussed in this manual cannot cove...

Page 7: ...Washers C and Nylon Nuts B as shown in the illustration See Figure A 4 Attach the shorter Front Spring Hanger 7 and longer Rear Spring Hanger 8 to the bottom of the Left Side Rail 1L and Right Side Ra...

Page 8: ...r to be clean See Figure B B Allow all parts to dry completely C Make sure your hands are clean and the bearing packer not included is clean D Place fresh clean bearing grease in the bearing packer E...

Page 9: ...e Tow Bars with three square holes must be facing toward the front of the Trailer Secure the Tow Bars using the Hex Bolts A Flat Washers C and Nylon Nuts B as shown in the illustration See Figure C 2...

Page 10: ...using the Carriage Bolts F Flat Washers C and Nylon Nuts B See Figure D 4 Locate the center link in the Safety Chain 17 Attach the Chain to the bottom of the Coupler Base 15 by inserting a Carriage Bo...

Page 11: ...the Left Side Rail 1L using the Hex Bolts O Flat Washers C and Nylon Nuts B See Figure E next page 2 Attach a Fender Bracket 31 with a Hole Spacer 9 in front of the Axle 10 on the Right Side Rail 1R u...

Page 12: ...and Right Side Rail 1R using the Hex Bolts A Flat Washers C and Nylon Nuts B See Figure F next page 2 Attach the License Plate Bracket 13 with the Left Tail Light 21 to the Left Side Rail 1L using the...

Page 13: ...ocated at the front end of the Left Side Rail 1L Then attach the Side Running Light to the Left Side Rail using the Self Tapping Screw S See Figure F 5 Run the Wire Lead of the remaining Side Running...

Page 14: ...vehicle s Connector Plug near the Trailer s Coupler 14 and lay out the Trailer s Wiring Harness wires See Figure G 3 Connect the Brown Wire to the vehicle s Left Tail Light by stripping wrapping and t...

Page 15: ...the Clips provided See Figure G Circle D 10 Connect the Wire Lead from the Side Running Light 25 on each side of the Trailer to the Brown Wire of the Wiring Harness using a Wire Connector See Figure...

Page 16: ...itional Holes through the ramp or structure of theTrailer Additional holes may weaken the structure of the Ramp potentially causing it to fail 3 Secure the two pieces of plywood to the front and rear...

Page 17: ...railer and align the mounting holes in the vertical supports on the Rack assembly with the mounting holes located on the outer edges of the Trailer frame Then secure the Rack assembly to the Trailer f...

Page 18: ...Bracket 5 Secure the Hex Bolts 6 to the rear Cross Member using the Nylon Nuts C See Figure K 4 Raise the Ramp assembly all the way up Insert a Lock Pin 7 through the side bracket on each side of the...

Page 19: ...NJURY or DEATH 1 Only use a 2 Ball Hitch not included on the towing vehicle See Figure L 2 NOTE To reduce friction between the 2 Ball Hitch andTrailer Coupler 14 apply a layer of heavy grease over the...

Page 20: ...r and to the towing vehicle 10 When towing the Trailer over long distances stop and check the tightness of all connections Side Running Lights 25 and Tail Lights 21 22 at least every 100 miles 11 Carr...

Page 21: ...r use 2 CAUTION All maintenance service or repairs listed in this manual are only to be attempted by a qualified service technician E L U D E H C S E C N A N E T N I A M r e l p u o C r e l p u o c f...

Page 22: ...x 7 8 Carri age Bolt 20 12 Ti re Wheel Assy 2 G 9 16 x 3 1 4 H ex Bolt 2 13 Lic ense Plat e Brac k et 1 H 9 16 Nylon Nut 2 14 Coupl er 1 I 1 2 x 3 3 4 Hex Bolt 2 15 Coupl er Base 1 J 1 2 x 1 Hex Bolt...

Page 23: ...ront Left Side Rack 1 B 3 8 Flat Washer 24 3RR Rear Right Side Rac k 1 C 3 8 Nylon Nut 26 3RL Rear Lef t Side Rail 1 D 5 16 x 3 Hex Bolt 8 4R Ri ght Side Ram p 1 E 5 16 Fl at Washer 8 4L Left Si de Ra...

Page 24: ...OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase...

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