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Harman PC45 Installation And Operating Manual Download Page 33

Service Parts

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PC45 Pellet

Part number list on following page.

1-90-06800-2 (Charcoal) (june 2011) 

1-90-06800-3 (goldenfi re) (june 2011) 

1-90-06800-4 (metallic blue) (jan 2010)

Steel Pellet Stove

beginning manufacturing date: N/A 

Ending manufacturing date: Active

1-90-06800-1 (black)

1-90-06800-5 (honey glo) (june 2009)

1-90-06800-10 (mojave red) jan 2010)

1-90-06800-12 (Forest green) (jan 2010)

retired units

Summary of Contents for PC45

Page 1: ...ULT FOR YOUR SAFETY FOLLOW INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Contact your local authority such as municipal building department fire department fire prevention bureau etc to determine the need for a permit Cette guide d utilisation est disponible en francais Chez votre concessionnaire de Harman ...

Page 2: ......

Page 3: ...tation à l écart du poèle DANGER Risque d électrocution Débrancher l appareil avant toute intervention Ne remplacer la vitre qu avec une vitre céramique 5mm de méme qualité disponible auprès de votre revendeur Pour une information plus compléte se reporter à la notice d utilisation Tenir la porte hermétiquement close durant fonctionnement 2 5cm WITHOUT SIDE SHIELDS 18 46cm Sans Écrans Latéraux DIS...

Page 4: ...stallation of smoke detectors is recommended on every level of the home Possible causes of smoke detector activation Paint curing process Open a window near the appliance for the first few hours of burning Exhaust being drawn back inside the dwelling Outside air connection to the appliance is necessary Vent leakage All interior seams and joints should be sealed with silicone where appliacable Foll...

Page 5: ...uld be done in accordance with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 Place the stove on a noncombustible floor or a floor protector a minimum of 3 8 material with 84 k value per inch Floor protection must extend 6 inches to the front 6 inches to the sides and 1 inch to the rear of the stove Place the stove away from combustible walls at least as far as shown in figures 3 4...

Page 6: ... 12 H A vent must not be installed within 3 feet 90 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearance to a non mechanical air supply inlet to the building or the combustion air inlet to any other appliance must be a minimum of 48 1 K The clearance to...

Page 7: ...ome manufacturers produce PL vent designed specifically for corn burning If planning to burn corn or other grains be sure venting system is approved and warranted for corn burning The sections of pipe lock together to form an air tight seal however in some cases a perfect seal is not achieved For this reason and the fact that the PC45 operates with a positive vent pressure we recommend that any in...

Page 8: ...ideration must be given to the total house demand House demand may consume the air needed for the stove It may be necessary to add additional ventillation to the space in which the appliance is located Consult with your local HVAC professional to determine the ventillation demands for your house Venting Configurations To reduce the possibility of reverse drafting during a power failure Hearth Home...

Page 9: ...event of a power failure This method also provides excellent venting for normal operation but requires the stove to be installed farther from the wall The vertical portion of the vent should be three to five feet high and at least three inches from a combustible wall This vertical section will help to provide natural draft in the event of a power failure If the stove is installed below grade the v...

Page 10: ...is recommended to be installed on top of the sealing plate to reduce the possibility of condensation The connector pipe should extend through the smoke chamber to the base or into the first flue tile A cap should be installed on the chimney to keep out rain If the chimney condition is questionable you may want to install a liner all the way to the top as in method 5 Check with your local regulatio...

Page 11: ...pe joints with silicone in addition to the sealing system used by the manufacturer Pipe size should be increased to 4 using this method This method provides excellent venting for normal operation This method also provides natural draft in the event of a power failure In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney Check with your l...

Page 12: ...mendations when using wall and ceiling pass through Fig 15 Fig 17 DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE INSTALL VENT AT CLEARANCES SPECIFIED BY THE MANUFACTURER CAUTION 18 stove is hot while in operation keep children clothing and furniture away contact may cause skin burns 7 Installing through t...

Page 13: ...has 125 1 8 combustion air holes This grate has no identifying marks Included with your stove is an additional grate that has 0625 1 16 combustion air holes This grate can be identified with etchings on the bottom side An S is etched on one end and 724208 is etched at the other end Depending on the type and the moisture content some corn or grain will burn better with the smaller holes for combust...

Page 14: ... switches The pellet kit contains the instructions for the conversion a new burn pot end gate and a new combustion blower inlet ring This figure shows the corn burn pot as installed from the factory This figure shows the new end gate which gets installed without the stirring rod This figure shows the pellet burn pot after installing the new end gate The combustion blower inlet ring on the left is ...

Page 15: ... to simply let it run out of fuel then the stove will shut down automatically In Room Temp Mode heat output is controlled automatically by the Room Sensing Probe When the Room Sensing Probe calls for heat the stove will increase output When the Room Sensing Probe is getting close to the set temperature the stove will begin to level off output and keep the fire burning at just the right temperature...

Page 16: ...initial start up on a new stove may require the corn to be purged into the burnpot area before continuing to step 5 5 Turn the feed adjuster to 2 corn or 4 pellet 6 Flip the igniter switch up into the AUTO position 7 Turn the temperature dial to the desired setting 8 Turn the mode selector dial to Room Temperature or Stove Temperature 9 Fill the hopper with corn or pellets and remove the ashes as ...

Page 17: ...e Mode is that the fire will not go out as the room temperature goes above the control board setting The unit can only go to low burn and will remain there until it runs out of fuel or until more heat is needed and the feed rate increases Feed rate adjustments and dial settings are the same as AUTO settings Room Temperature Mode Igniter Switch to MANUAL The advantage of this mode is to allow the o...

Page 18: ...ately 2 2 Turn the Mode Selector to OFF and then to the desired mode This will reset the control and start the combustion motor 3 Turn the Temperature Dial to the desired setting 4 Clean the burnpot and housing if necessary 5 Fill the burnpot with corn up to the auger shaft Then place pellets on top of the corn as high as the shelf area See corn burnpot shown on left 6 Add starting gel on top of t...

Page 19: ...wer 6 Blinks Indicates that the control has calculated poor or incomplete combustion occurring for more than 50 minutes See Troubleshooting section for more details A six blink status may be set if the stove is allowed to run out of pellets To reset turn mode selector to OFF then back on to the desired mode If the unit was not out of pellets see Troubleshooting section Page 24 for more details Man...

Page 20: ...ord the results for future reference Combustion Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 27 Fig 28 Low Draft Voltage Adjustment Draft Meter bolt hole location On a PC 45 the draft hole is under the left rear corner of the firebox Low Draft Voltage Adjustment Draft Test Instructions 1 Attach...

Page 21: ...front plate lock front plate Remove the auger extension if installed Remove the burnpot grate Clean all fines and debris Reinstall in reverse order NOTE See burnpot maintenance section for a more detailed description on burnpot maintenance and cleaning Cleaning The frequency of which you will need to empty the ash pan will vary depending on the conditions that the stove has been operating in For e...

Page 22: ...blower wheel with a brush and a vacuum cleaner Formation and Need For Removal The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heater will lead to some soot formation which will collect in th...

Page 23: ...n the rear of the feeder Poor draft can be caused by blockage in the exhaust excessive build up on the combustion blower fan blades a failed combustion blower or a door or other opening to the firebox not sealed properly The hopper lid position switch located in the right rear corner of the hopper opening senses the positioning of the hopper lid The circuit board is monitoring the position of thes...

Page 24: ...ed within the channels and raised areas of the door itself Lay the glass retainers into position and install the screws Tighten each screw evenly to avoid making any stress points Maintenance Glass Care and Replacement WARNING Inspect appliance and components for damage Damaged parts may impair safe operation Do NOT install damaged components Do NOT install incomplete components Do NOT install sub...

Page 25: ...rate too high B Draft too low caused by a gasket leak 2 Unit is in an ignition cycle LOW HEAT OUTPUT 1 Feed rate too low 2 Temperature setting too low Stove Temp Mode 3 Draft too low because of gasket leak 4 Poor quality or high moisture fuel PC 45 Trouble Shooting Cleaning Burn Pot Whenever your stove is not burning take the opportunity to scrape the burn pot to remove carbon buildup Avacuum clea...

Page 26: ...igh moisture content takes energy to dry and tends to cool the appliance thus robbing heat from your home Damp pellet fuel could turn back into sawdust which does not flow properly through the feed system Size Pellets are either 1 4 inch or 5 16 inch 6 8mm in diameter Length should be no more than 1 1 2 inches 38mm Pellet length can vary from lot to lot from the same manufacturer Performance Highe...

Page 27: ...tove Weight 249 lbs Blower 135 cfm Feed Rate 0 to 5 0 lbs per hr Hopper Capacity 80 lbs Fuel Corn Wood Pellets Flue Size 3 inch Outside Air Size 2 3 8 I D Fuse Rating 6 amp 32 375 23 5 34 5 5 250 12 375 29 5 Specifications 9 ...

Page 28: ...er be used If the plating needs to be cleaned wait until the stove is completely cool then use a sponge soap and water to gently remove dirt and stains Before relighting the stove remove all soap residue and wipe dry Options Fig 41 Decorative tile is available in four choices of slate or a brushed stainless deer cutout shown above The tile installs behind the trim on the ash door The direct vent w...

Page 29: ...he unit or in another room are not recommended It is recommended that the room sensor be installed even if only installed on the rear of the unit as a return air sensor Room Sensor Installation Fig 43 Fig 42 There is a 3 piece log set available Item 3 40 5647 Log bracket 1 00 724122 is also needed for installation of the log set In place of the firebricks the log brackets attach to the brick chann...

Page 30: ...IS GROUND 18 3 RUBBER CORD N O WHITE BLUE GREEN WHITE GREEN RED ESP PROBE 6 AMP GLASS FUSE PART NO 3 89 02676D BLUE 120 VOLTS A C 60 HZ FEEDER AUGER MOTOR PUMP BLACK RED REMOTE SENSOR PORTS IGNITER ELEMENT MALE FEMALE CONNECTION LT BLUE N O CONTACTS HOPPER LID SWITCH 3 20 232108 LT BLUE BLACK WHITE LT BLUE BLACK 1 2 0 V A C 4 5 0 W A T T YELLOW WHITE WHITE BLUE WHITE YELLOW EMPTY WHITE WHITE PLUGG...

Page 31: ...struction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for cove...

Page 32: ...lt of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or r...

Page 33: ...page 1 90 06800 2 Charcoal june 2011 1 90 06800 3 goldenfire june 2011 1 90 06800 4 metallic blue jan 2010 Steel Pellet Stove beginning manufacturing date N A Ending manufacturing date Active 1 90 06800 1 black 1 90 06800 5 honey glo june 2009 1 90 06800 10 mojave red jan 2010 1 90 06800 12 Forest green jan 2010 retired units ...

Page 34: ...t 1 10 724128 2 4 Slide Plate Assembly 1 10 08037 Y 2 5 Pusher Arm Assembly 1 10 08535 Y 2 6 Feed Cover and Gasket 2 Sets 1 00 677152 Y 2 7 Auger Assembly 3 50 00465 Y 2 8 Cam Bearing 3 31 3014 Y 2 9 Bearing Flange w Hardware 1 00 04035 Y 2 10 Bracket Gear Motor Pkg of 2 1 00 01534 Y 2 11 Gear Motor 4 RPM 3 20 60906 Y 2 12 Feeder Cam Block 3 00 00153 Y Feeder Air Crossover Kit 1 00 67900 Y 9 mm Si...

Page 35: ... 5 FT 1 00 511427 Y 3 5 UL Feeder Auger Assembly 3 50 00665 Y 3 6 Bearing Flange w Hardware 1 00 04035 Y 3 7 UL Cast Cam Block 3 00 677154 Y 3 8 UL Motor Mount W Grommet 1 00 247406 Y 3 9 Pellet Feeder CW Motor 4RPM 2 Sets 3 20 60906 Y 3 10 UL Feeder Pusher Arm 1 10 677187W Y 3 11 Bearing Cam Block 3 31 3014 Y 3 12 Gasket Ultra Air Intake Pkg of 10 3 44 677160 10 Y 3 13 Pellet Air Intake Assembly ...

Page 36: ...00P 18 Glass Panel 3 40 950133125 Y Glass Clip w Hardware Pkg of 4 Pre 00855001 1 00 773862 Post 00855001 1 00 249140 Y 19 Door Handle Assembly Pre 1529 1 00 08704 Y Post 1529 1 00 453001 Y Wooden Handle w Hardware Load Door 2 Sets 1 00 00247 Y 20 Burn Pot 20 1 Burn Pot Grate Weldment Large Hole 1 10 724108 Y Small Hole 1 10 724208 20 2 Burn Pot Housing Weldment 1 10 724103 20 3 Auger Extension 3 ...

Page 37: ...rn Pot Scraper Pkg of 10 2 00 773850 10 Diagnostic Display Module 3 20 05401 Y Draft Meter Assembly 1 00 00637 Y Fan Blade 5 Single Paddle Combustion Blower 3 20 40985 Y Fuse 6 Amp Pkg of 5 3 20 49447 5 Y Gasket 1 4 Rope Black W PSA Glass 15 Ft 1 00 2312 Y Gasket 3 8 Rope White LD Ash Door or Load Door 30 Ft 1 00 00888 Y Gasket Hopper 10 Ft 1 00 00248 Y Hopper Lid W Hinge 1 10 09109 Y Igniter 3 20...

Page 38: ... It is not intended for continued operation Your appliance will recognize when power is restored What happens depends on ESP temperature and whether it is equipped with automatic ignition In Automatic setting units equipped with automatic ignition will respond to the set point and ESP temperature and resume normal operation In Manual setting If the ESP is cool the appliance will remain shut down I...

Page 39: ...39 PC 45 Corn Pellet Stove Service Maintenance Log Date Of Service Performed By Description Of Service ...

Page 40: ...40 pC 45 Corn pellet Stove Service Maintenance Log Date Of Service Performed By Description Of Service ...

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Page 42: ...Proudly Printed On 100 Recycled Paper ...

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