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20

—  If you need a replacement hose and regulator or have any queries on the gas system, 

please call our Customer Service Helpline on 1300 799 787.

3.  LEAK TESTING 

 

YOU MUST LEAK TEST THE CONNECTION ONCE THE HOSE IS 
CONNECTED TO  THE GAS BOTTLE.

Open the gas control valve on the cylinder. Check for leaks by brushing a solution 1/2 water 
and 1/2 soap over all gas system joints, including all valve connections, hose connections 
and regulator connections. DO NOT USE AN OPEN FLAME to test for leaks at anytime. If 
bubbles form over any of the joints, there is a leak. Turn off the gas supply and re-tighten 
all joints. If bubbles form again, do not use the BBQ. Please contact the Customer Service 
Helpline on 1300 799 787. Check for leaks annually or whenever the gas cylinder is refilled.

FOR STORAGE AND CYLINDER EXCHANGE, 
DISCONNECT THE CYLINDER ONLY. 
DO NOT DISCONNECT HOSE FROM APPLIANCE.

Summary of Contents for HK3797

Page 1: ...Owner s Manual ASSEMBLY CARE SAFETY INSTRUCTIONS Item No HK3797 4 BURNER BBQ WITH SIDE BURNER g r i l l r o a s t s m o k e ...

Page 2: ......

Page 3: ... that the consumer has under the Competition and Consumer Act 2010 and similar state and territory laws Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the go...

Page 4: ......

Page 5: ... each tank refill 2 Never check for leaks with a match or open flame 3 Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this appliance 4 The BBQ must not be installed under or on any combustible material Minimum clearance from any combustible materials of ALL sides of the BBQ is 600mm and 1000mm overhead HAZARDOUS FIRE OR EXPLOSION MAY RESULT IF INSTRUCTIONS A...

Page 6: ...INET TOP RAIL O BACK RIGHT HAND LEG P FRONT RIGHT HAND LEG Q FRONT LEFT HAND LEG EXPANDED VIEW PART LIST PART DESCRIPTION R BACK LEFT HAND LEG S DOOR HANDLE X 2PCS T SIDE BURNER TRIVET U CONDIMENT RACK V GREASE PAN W GREASE PAN HOLDER X CONTROL KNOB SIDE BURNER Y PAPER TOWEL HOLDER Z FLAME TAMER X 2PCS AB SIDE BURNER AC LEFT HAND DRIP TRAY RAIL AD RIGHT HAND DRIP TRAY RAIL AE LOCKING CASTOR X 2PCS...

Page 7: ...er not included Before assembly Please read all instructions thoroughly before proceeding Find a large clean area in which to assemble your BBQ Please refer to the parts list and assembly diagram as necessary Ensure any transit protection or packaging is removed Do not throw out any packaging until BBQ is fully assembled incase parts are still enclosed HARDWARE PACK 1 4 SCREW M6 WASHERS 5 32 SCREW...

Page 8: ...nd leg 3pcs screws are pre assembled on each leg and they should be screwed out 2 3mm for assembly Align right hand end panel onto screws and tighten as per figure 1 3pcs screws are pre assembled on each leg and they should be screwed out 2 3mm for assembly Align left hand end panel onto screws and tighten as per figure 2 RIGHT HAND END PANEL D BACK RIGHT HAND LEG O Figure 1 FRONT RIGHT HAND LEG P...

Page 9: ... hand legs 8pcs screws are pre assembled and they should be screwed out 2 3mm for assembly Once legs are located onto screws tighten the screws This is done through the hole on the legs as per figure 3 Please note the hole in the base panel should be closest to the right hand end panel Figure 3 Figure 4 LEFT HAND END PANEL E BASE PANEL F RIGHT HAND END PANEL D HOLE SCREW LOCKING CASTORS AE IN TO B...

Page 10: ...bled in BBQ legs and they should be screwed out 2 3mm for assembly as per figure 5 Align cabinet top rail on these screws and tighten as per figure 6 7pcs screws are pre assembled and they should be screwed out 2 3mm for assembly Align cabinet back panel onto the screws and tighten as per figure 7 Figure 7 Figure 5 Figure 6 CABINET TOP RAIL N CABINET BACK PANEL I ...

Page 11: ...ghten as per figure 8 STEP 8 FITTING DRIP TRAY RAILS Parts Required AC Left hand drip tray rail AD Right hand drip tray rail By using 4pcs 5 32 screws from the hardware pack screw into threaded holes and tighten as per figure 9 Figure 8 Figure 9 CABINET DOOR STOP AH Figure 8 CABINET BACK PANEL I RIGHT HAND DRIP TRAY RAIL AD LEFT HAND DRIP TRAY RAIL AC ...

Page 12: ... GREASE PAN HOLDER AND GREASE PAN Parts Required W Grease pan holder V Grease pan By using 4pcs 5 32 screws and M4 washers from the hardware pack align the grease pan holder under screw holes and tighten screws as per figure 11 Slide grease pan into holder as per figure 12 WARNING GREASE PAN HOLDER MUST ALWAYS BE SECURELY FITTED DURING USE DRIP TRAY J GREASE PAN V GREASE PAN HOLDER W GREASE PAN HO...

Page 13: ...er figure 13 Figure 13 CABINET SPACER RAIL AG STEP 12 FITTING CABINET DOOR HANDLES Parts Required S 2pcs Cabinet door handle G Left hand door H Right hand door By using 2pcs 5 32 screws that are preassembled on the handle align handle on the left door face over holes and tighten screws as per figure 14 Repeat the process for the right door Figure 14 DOOR HANDLES S LEFT HAND DOOR G RIGHT HAND DOOR ...

Page 14: ...BBQ BODY AND HOOD Parts Required A BBQ Body and Hood Lower onto cabinet Place between the tabs on the back cabinet legs and the tabs on the front of the left and right hand side panels as per figure 16 By using 4pcs screws from the hardware pack screw through the holes in the tabs and tighten as per figure 17 Figure 17 SPRING PIVOT FIXED PIN Figure 16 Note Ensure Hose and Regulator are free from t...

Page 15: ...Q body with 3pcs screw and 3pcs M6 washers from the hardware pack as per figure 19 Fix front of shelf to BBQ body with 2pcs 5 32 screws and 2pcs M4 washers from the hardware pack as per figure 20 Tighten all screws Figure 18 Figure 19 LOOSEN 2PCS PRE ASSEMBLED SCREWS ON BBQ BODY A View from under side Right Hand Shelf with Burner B 3 X SCREWS AND M6 WASHERS RIGHT HAND SIDE SHELF WITH BURNER B Figu...

Page 16: ...onnected to the hose and regulator Fit the valve through the hole in the front of the shelf Attach with 2pcs pre assembled screws as per figure 21 Fit control knob in line with the grooves to the valve spindle as per figure 22 VALVE SPINDLE CONTROL KNOB X Figure 21 Figure 22 ...

Page 17: ...tach the side burner AB onto the control inlet as per figure 24 Fix the burner in place by using 2pcs 5 32 pre assembled screws as per figure 25 Connect the igniter wire to the terminal on the back of the valve as per figure 26 Figure 23 Figure 24 Figure 25 Figure 26 IGNITER WIRE TERMINAL SIDE BURNER BURNER CONTROL INLET ...

Page 18: ...rom the inside of the BBQ with 3pcs screw and 3pcs M6 washers from the hardware pack as per figure 28 Fix front of shelf to BBQ body with 2pcs 5 32 screws and 2pcs M4 washers from the hardware pack as per figure 29 Tighten all screws Figure 28 View from under side Left Hand Side Shelf C Figure 29 Figure 27 LOOSEN 2PCS 1 4 SCREWS AND ATTACH SIDE SHELF BBQ BODY AND HOOD A FIX WITH 2PCS 5 32 SCREWS A...

Page 19: ... flame tamers over burners as per figure 30 Place the cast iron grill and hotplate into the BBQ body as per figure 31 Fit the hotplate above the open burners and the grill above the flame tamers Figure 30 FLAME TAMERS Z BURNERS Figure 31 FIT CAST IRON HOTPLATE M ABOVE OPEN BURNERS HOT PLATE MUST BE FITTED CLOSEST TO THE SIDE BURNER FIT CAST IRON GRILL L OVER FLAME TAMERS Z ...

Page 20: ...D CONDIMENT RACK Parts Required Y Paper towel holder U Condiment rack Locate holes on left hand door panel as per figure 33 Attach paper towel holder with 2pcs pre assembled screws to top rail Attach condiment rack by inserting the ends into holes provided on the bottom rail FIX PAPER TOWEL HOLDER Y TO TOP RAIL FIX CONDIMENT RACK U TO BOTTOM RAIL Figure 33 Figure 32 WARMING RACK K FIT WARMING RACK...

Page 21: ...supplied with this appliance for direct connection to the cylinder DO NOT USE ADAPTORS Do not use any other hose assembly Check the gas hose for damage or signs of abrasion before each use Keep the hose clear of sharp edges and hot surfaces Avoid twisting or kinking the flexible hose If damaged do not use the hose and replace it immediately If there is any doubt contact the Customer Service Helpli...

Page 22: ... 2 soap over all gas system joints including all valve connections hose connections and regulator connections DO NOT USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints there is a leak Turn off the gas supply and re tighten all joints If bubbles form again do not use the BBQ Please contact the Customer Service Helpline on 1300 799 787 Check for leaks annually or w...

Page 23: ...confirm that the cylinder is off and that there are no sources of ignition cigarettes open flame sparks etc near before proceeding Be sure to inspect the gas hose and ensure it is free of any twisting or tension The hose should have no bends folds or kinks which could obstruct the free flow of gas Apart from the connection point no part of the hose should touch any hot BBQ parts Inspect the hose b...

Page 24: ...Y LOCAL GAS FITTING REGULATIONS MUNICIPAL BUILDING CODES ELECTRICAL WIRING REGULATIONS AND ANY OTHER RELEVANT STATUTORY REGULATIONS MUST ALSO BE ADHERED TO CARBON MONOXIDE HAZARD THIS APPLIANCE CAN PRODUCE CARBON MONOXIDE WHICH HAS NO ODOUR USING IT IN ENCLOSED SPACE FOR EXAMPLE CARAVAN TENT CAR MOBILE HOME MAY CAUSE DEATH SAFETY TIPS Please observe the following points before using the BBQ Ensure...

Page 25: ...r and the gas valve Explained on page 21 3 To ignite the burner press in the control knob fully and turn anti clockwise until a click is heard Check if the burner is alight If the burner has not lit repeat this process 4 If the burner has not lit after 3 attempts turn off the gas tap wait 5 minutes and then repeat step 3 If the BBQ still fails to light please refer to the manual ignition instructi...

Page 26: ...ntrol knob anti clockwise to the High position 4 If burner still fails to light after 5 seconds turn to OFF position and wait 2 minutes Then begin again from step 2 If the burner still fails to light after several attempts call the Customer Service Helpline 1300 799 787 WARNING IF THE BURNER FAILS TO IGNITE TURN THE CONTROL KNOB OFF CLOCKWISE AND ALSO TURN THE CYLINDER VALVE OFF BEFORE ATTEMPTING ...

Page 27: ... CAN DAMAGE THE BBQ AND VOID YOUR WARRANTY 3 FLARE UP CONTROL Flare ups occur when meat is barbecued and its fats and juices fall upon the flame tamer and vapourise To control flare ups it is advisable to trim excess fat from meat and poultry before grilling If experiencing large flare ups the burners should always be placed on the low setting Always protect your hands when handling anything near ...

Page 28: ...s Use compressed air or a pipe cleaner wire to clear obstructions A wire brush can be used to remove corrosion from the burner surfaces 2 CARE OF HOT PLATE AND GRILL COOKING SURFACE The Hot Plate M the Grill L and the Flame Tamer Zx2 can be cleaned with hot water Please remove these from the BBQ when cleaning Corrosion can be removed with a scourer or a brush Dry thoroughly after washing 3 STORAGE...

Page 29: ...ND AND NATURAL CONVECTION THIS BBQ IS NOT DESIGNED FOR MARINE USE ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover refer to example 1 Within a partial enclosure that includes an overhead cover and more than two walls Refer to example 2 Figure 1 Outdoor Ar...

Page 30: ...nrestricted Refer to examples 3 4 and 5 In the case of balconies at least 20 of the total side back and front wall areas shall remain open and unrestricted Both ends open Open side at least 25 of the total wall area Figure 3 Outdoor Area Example 3 Figure 4 Outdoor Area Example 4 Open side at least 25 of the total wall area 30 or more in total of the remaining wall area is open and unrestricted Fig...

Page 31: ...y coverage for parts replaced under warranty AFTER SALES SERVICE For enquiries regarding service or spare parts please call 1300 799 787 Technical Specifications Model Cert No Pressure kPa Inp Main Burn MJ h Inp Side Burn MJ h Total MJ h HK3797 SAI 400122 2 75 12 0 13 5 61 5 Total nominal gas consumption 61 5 MJ h Gas Type Propane Serial Number Minimum clearance of BBQ to combustible surfaces is 6...

Page 32: ...30 ...

Page 33: ...Hark Enterprises Pty Ltd Unit 11 41 49 Norcal Rd Nunawading VIC 3131 T 1300 799 787 E service hark com au W www hark com au ...

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