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Hardy Process Solutions HI 6200 Series, User Manual

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Hardy Process Solutions HI 6200 Series User Manual Download Page 67

 

Hardy Process Solutions HI 6200 Weigh Processor User Guide 

67 

7 HARDY INSTALLATION AND 

COMMISSIONING 

 

Hardy delivers on its reputation as a quality manufacturer of weighing equipment. Hardy 
solutions are EASY to install, integrate, commission, diagnose and maintain. Our customers 
find that this simplicity delivers the lowest total cost of ownership. 

To ensure the best performance of Hardy products, we recommend that you add Hardy 
Installation to your product purchase. Great products without a quality installation risk long-
term performance and availability, and Hardy has a broad network of trained service agents 
to perform, inspect, and commission new installations. 

Hardy offers preferred rates for new installations and we guarantee that the installation will 
be done correctly the first time. Plus, with the use of the Hardy Toolbox features like C2

®

 

Electronic calibration, Hardy Technicians spend less time onsite than the competition, saving 
you cost and downtime. 

For a fast and easy installation quote, please contact one our service specialists at  
800-821-5831 option 4, or email us at 

[email protected].

 

7.1 Emergency Service and Support 

Even with the highest quality equipment, failures can happen without warning. The question 
isn’t “if” this will happen, but how prepared you are to rectify the situation “when” the 
unexpected happens. 

Hardy Field Service Technicians are located nationwide to ensure the fastest response to 
your unplanned downtime, and our emergency after-hours mailbox is checked constantly to 
prevent customers experiencing a downtime event from having to wait until morning. 

For rapid turnaround service, contact one our service specialists at: 800-821-5831 option 4. 

Summary of Contents for HI 6200 Series

Page 1: ...ind Links Product Description Installation Initial Setup Ways to Set Scale Parameters Setting Scale Parameters Troubleshooting Hardy Installation and Commissioning HI 6200 Single Channel Weight Processor User Guide ...

Page 2: ...ESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED IN NO EVENT SHALL HARDY PROCESS SOLUTIONS INC BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL SPECIAL EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTE...

Page 3: ... 1 WAVERSAVER 12 1 3 2 C2 Electronic Calibration 12 1 3 3 INTEGRATED TECHNICIAN Operator Diagnostics 12 2 Installation 13 2 1 Hardy Field Service 14 2 2 Pre installation Planning 14 2 3 Unpacking 16 2 4 Climatization 17 2 5 Handling Precautions 17 2 5 1 Sources of Electrical Interference 18 2 6 Mounting the HI 6200 19 2 7 Wiring the HI 6200 21 2 8 Powering on the HI 6200 22 3 Initial Setup 23 3 1 ...

Page 4: ...43 C2 Search 43 WRITE CMD 43 Set Default Parameters 44 Set Default Network Parameters 44 Write to NVM non volatile memory 44 Save Last Good Configuration 44 4 3 6 Modbus 45 5 Setting Scale Parameters 54 5 1 Pre Calibration Procedures 55 5 2 Calibration Setup Procedures 56 5 2 1 Unit of Measure 56 5 2 2 Motion Tolerance 56 5 2 3 Zero Tolerance 56 5 2 4 Auto Zero Tracking 56 5 2 5 Auto Zero Toleranc...

Page 5: ...tion 61 6 Troubleshooting 62 6 1 Troubleshooting Table 63 6 2 Weighing System Test 64 6 3 Electrical Check Procedures 64 6 3 1 Load Sensor Point Input Output Measurements 64 6 3 2 Load Check 65 7 Hardy Installation and Commissioning 67 7 1 Emergency Service and Support 67 Index 77 ...

Page 6: ...iling to follow the instructions or heed the warnings can result in injury or death Audience This manual describes how to install configure operate maintain and troubleshoot the HI 6200 Weigh Processor It is intended for individuals responsible for installing configuring operating and servicing the HI 6200 Changes in This Revision N A this is first version of this document Related Documents Hardy ...

Page 7: ...ET Scale Parameters This chapter describes the different ways to set HI 6200 scale parameters Chapter 5 Setting Scale Parameters This chapter describes how to calibrate the HI 6200 Chapter 6 Troubleshooting This chapter provides information for identifying and resolving HI 6200 problems Chapter 7 Hardy Installation and Commissioning This chapter describes Hardy product installation and commissioni...

Page 8: ...tential hazard or unsafe practice which if not avoided could result in minor injury harm to the patient or operator or damage to property or the device Warning Warnings indicate that failure to take a specified action could result in data loss or other serious consequences Typographic Conventions Convention Description Bold Indicates text on a window other than the window title including menus men...

Page 9: ...ide 9 1 PRODUCT DESCRIPTION Topics This chapter provides an overview of the HI 6200 Single Channel Weight Processor This chapter also lists the available models and describes the instrument s key features Overview page 10 Models page 11 Key Features page 12 ...

Page 10: ...hine cost and control cabinet footprint The HI 6200 is designed for a wide variety of process weighing applications such as Batching Blending Filling and dispensing Check weighing Force measurement Level by weight and weight rate monitoring The 24 bit analog to digital converter is capable of sampling sensor s output up to 4 800 times per second and provides fast stable weight measurements to a co...

Page 11: ... User Guide 11 1 2 Models The HI 6200 is available in the following models Figure 1 1 HI 6200 Models Model Description HI6200 WP 10 EIP 000 Single Channel Weight Processor Ethernet Comms with Display HI6200 WT 10 ANA 000 Single Channel Weight Transmitter Analog Out with Display ...

Page 12: ...libration The Hardy C2 core feature provides quick and easy electronic calibration of a weighing system without requiring heavy test weights 1 3 3 INTEGRATED TECHNICIAN Operator Diagnostics Hardy s INTEGRATED TECHNICIAN IT core feature helps you troubleshoot your weighing system and diagnose problems from the HI 6200 webserver These tests display system weights voltages and pass fail information t...

Page 13: ...This chapter describes how to install the HI 6200 Weight Processor Hardy Field Service page 14 Pre installation Planning page 14 Unpacking page 16 Climatization page 17 Handling Precautions page 17 Mounting the HI 6200 page 19 Wiring the HI 6200 page 21 Powering on the HI 6200 page 22 ...

Page 14: ...nt Quality Documentation Creation To request any of these services or to discuss your needs with a trained Hardy Service Agent call 800 821 5831 option 4 between 6 30 AM and 5 30 PM PST For emergency downtime service after hours leave a message in our emergency mailbox and your call will be returned promptly or email us at hardysupport hardysolutions com for a response the next business day 2 2 Pr...

Page 15: ...ist Question Yes No Safety Is the installation location room free of any equipment servicing hazards such as electrical or data cables that obstruct access Does the installation location have a fire protection system Space Planning Are there cutouts or channels to route cables Can the temperature be maintained between 20 C to 55 C 4 F to 131 F during operations Can the humidity level be maintained...

Page 16: ...ation RMA number is required before returning any damaged product Use the website to request an RMA at https www hardysolutions com support center repairs form view Have the following items ready Your Name Company name shipping address email address and telephone number Model Number Serial number of the unit Brief description of the problem In case of damage due to shipping notify the delivering c...

Page 17: ... could damage the electronics If you notice any condensation allow the HI 6200 to stand unattended for one to two hours and then unpack it 2 5 Handling Precautions Observe the following precautions when handling the HI 6200 Wear an approved wrist strap grounding device when handling the instrument Touch a grounded object or surface to rid yourself of any electrostatic discharged prior to handling ...

Page 18: ...t to the system ground If a separate power source and separate ground are not provided maintenance and janitorial equipment can induce electrical noise that can affect operation of the HI 6200 Your electrician can verify whether maintenance outlets are on separate panels Lightning In geographical areas subject to lightning storms you may want install lightning protection for your HI 6200 The princ...

Page 19: ...Processor User Guide 19 2 6 Mounting the HI 6200 The HI 6200 is designed for mounting on a 35mm DIN rail using the spring loaded DIN clip integrated into the body of the instrument Figure 2 1 DIN Rail Clips To mount the HI 6200 1 Engage the bottom of the DIN rail ...

Page 20: ...r Guide 20 2 Snap the top of the HI 6200 onto a DIN rail Figure 2 2 Mounts on the DIN Rail Horizontal Mounting Figure 2 3 Mounts on the DIN Rail Vertical Mounting To remove the HI 6200 1 Locate the slot on the top of DIN rail clip 2 Gently pry up until the instrument releases ...

Page 21: ...nations refer to the installation and interconnection diagram in document 0584 0107 on the Hardy website When tightening wiring onto the screw down terminal blocks remove the terminal blocks from the instrument to prevent undue stress on the instrument Figure 2 4 HI 6200 Wire Terminations to Hardy Sensors and Junction Boxes Caution Do not over tighten the screw down terminal blocks Otherwise you m...

Page 22: ...tion system and INTEGRATED TECHNICIAN is Hardy Process Solutions part number C2Cable 6020 0001 0 2 8 Powering on the HI 6200 After wiring the HI 6200 power on the instrument and check that Status and Scale LEDs on the front panel indicate normal operation Press Status Light for additional detail on condition Figure 2 5 Status and Scale LEDs Table 2 1 LEDs LED Color and Status Description Steady Gr...

Page 23: ...Hardy Process Solutions HI 6200 Weigh Processor User Guide 23 3 INITIAL SETUP Topics This chapter describes how to set up the HI 6200 prior to initial use Initial Setup page 24 ...

Page 24: ...he Zero Value if all live load weight is removed from the Scale the Zero Value should be 0 00 If any weight is on the scale when setting this value the weight must be equal to the amount of load on the scale b Wait 12 seconds or more c Click in the Ref Weight text field and enter the reference weight you want In our example we entered 0 lbs If you want the reference weight to be 5 0 lbs enter 5 0 ...

Page 25: ...the desired measurement values from zero to the highest possible value To access Multi Point Calibration from the web browser click on the Multi Point Calibration link at the bottom of the Calibration page a First select the number of Cal Points necessary to accommodate for non linearity that can t be mechanically corrected in the system Users that have previously performed a Calibration or set th...

Page 26: ... scale parameters Front panel touch screen provides access to all instrument settings and parameters Embedded Webserver provides access to the touch screen settings along with advanced diagnostics parameter cloning and firmware upgrade parameters PLC provides PLC communications EIP or Modbus Using the Touch Screen page 27 Using the Embedded Webserver page 29 Using a PLC page 36 ...

Page 27: ...utton to access the Setup menus 2 From the Set up area press the left or right arrow key to scroll through the main menus 3 Press the top selection or the OK button to access the secondary menus 4 Press the left or right arrow key to scroll through the secondary menus 5 To make a selection press a secondary menu item or the OK button 6 To return to the previous menu press the Back button 7 To retu...

Page 28: ...ddress User Input variable Gateway Address User Input variable DNS Server User Input variable EtherNet UDP Hardy Port User Input variable Modbus TCP Status Device Info EtherNet IP Status Device Info ProfiNet reserve Filter Filter Fast Balanced Stable Custom Off Operations Auto Zero Auto Zero Enable Disable Tolerance User Input variable Tare Ops Tare Weight User Input variable Zero Ops Zero Toleran...

Page 29: ...crossover Ethernet cable to the RJ 45 connector on the top of the HI 6200 Connect the other end of the cable to a Network Switch or Router 3 Power up the HI 6200 The instrument automatically negotiates settings suitable for a variety of operating systems and network configurations 4 Wait approximately 15 seconds and then check whether the green light of the Ethernet port is blinking If it is blink...

Page 30: ...ter and then click Properties c In the Networking tab check Internet Protocol Version 4 TCP IPv4 and then click Properties d In the General tab select Use the following IP address and then enter the following values IP address 192 168 0 101 Subnet mask 255 255 255 000 Check Internet Protocol Version 4 TCP IPv4 Click Properties Complete the IP address and Subnet mask fields Click OK ...

Page 31: ...the computer to the original network settings return to the Internet Properties TCP IP dialog select check Obtain an IP address automatically and click OK 5 Open a web browser on the computer enter the static IP address of the HI 6200 instrument 192 168 000 100 and press the Enter key The Home page appears see Figure 4 1 Figure 4 1 Embedded Webserver Home Page ...

Page 32: ...cation in memory in order to restore the configuration if it becomes compromised 1 Open a web browser on the computer enter the static IP address of the HI 6200 instrument that you set in a previous step for example the factory default is 192 168 000 100 and press the Enter key The Home page appears see Figure 4 1 on page 31 2 Click Configuration and then click Diagnostics 3 Click Parameters ...

Page 33: ...hapter 4 Ways to Set Scale Parameters Hardy Process Solutions HI 6200 Weigh Processor User Guide 33 4 Make sure all the parameter values are set to your requirements 5 Click the Save As KnownGood button ...

Page 34: ...on 4 2 1 to save a last known good configuration you can restore the HI 6200 to that configuration if necessary 1 Open a web browser on the computer enter the static IP address of the HI 6200 instrument 192 168 000 100 and press the Enter key The Home page appears see Figure 4 1 on page 31 2 Click Configuration and then click Diagnostics 3 Click Parameters 4 Click Known Good Cfg ...

Page 35: ...Chapter 4 Ways to Set Scale Parameters Hardy Process Solutions HI 6200 Weigh Processor User Guide 35 5 Click the Restore KnownGood button ...

Page 36: ...ommunications The following procedure describes how to set up communications between the ControlLogix PLC and the HI 6200 This procedure requires a new or open RS Logix 5000 project For instructions see your RS LOGIX 5000 manual For this setup example instructions use the EDS_AOP file This file is available as a free download from the Hardy website For information about how to install EDS files se...

Page 37: ...HI 6200 Weigh Processor User Guide 37 5 Configure the module by entering a unique name and entering the instrument s IP address 6 In the Connection tab make sure the Requested Packet Interval RPI is set to 10ms Enter a unique name Enter the instrument s IP address ...

Page 38: ...eters Table 4 2 lists the parameters used when configuring the IO See an explanation of Parameters in Chapter 5 Table 4 2 IO Parameters Configuration Parameters Data Type Enable Disable Configuration INT Decimal Point SINT Grads SINT Unit SINT WAVERSAVER SINT Num Averages INT Loadcell Sensitivity INT AutoZero INT AutoZero Tolerance FLOAT Gravity Correction FLOAT Motion Tolerance FLOAT Zero Toleran...

Page 39: ...arameter Enable Disable Configuration Table to Enable Otherwise any changes done through the configuration tab will not be applied to the instrument 3 Make any required changes 4 Click Apply The configuration table is downloaded to the instrument The instrument then uses the information in the table to set parameters automatically 4 3 5 PLC Commands The PLC can control the HI 6200 using the comman...

Page 40: ...ite the hexadecimal value 0x00 to the CMD register register 0 and write the parameter number in the ParameterID register of the output table The parameter value may then be read from the ParameterValue register in the input table This value can be in integer or floating point format depending on the parameter The Command status register in the reply contains the lower 16 bits of the system Command...

Page 41: ...Error code 2 ADC Failure Status Error code 4 Motion Status code FF cmd in progress CAL LOW CMD Hex value 0x64 Decimal value 100 Write the hexadecimal value 0x64 to the command register to perform the low step of a traditional calibration If this command succeeds the status register reads 0 Status Error code 1 Fail Status Error code 2 ADC Failure Status Error code 4 Motion Status code FF cmd in pro...

Page 42: ... code 4 Motion Status Error code 5 no C2 cells Status Error code 6 C2 capacities not equal Status Error code 7 Non Hardy C2 load sensor Status code FF cmd in progress IT Test Hex value 0x80 Decimal value 128 Write the hexadecimal value 0x80 to the command register to perform an Integrated Technician test This test requires an IT summing card Status Error code 1 Fail or no IT Summing Card Found Sta...

Page 43: ...1 Write the hexadecimal value 0x83 to the command register to force the module to search for and read update C2 data Status Error code 1 Fail Status code FF cmd in progress WRITE CMD Hex value 0x92 Decimal value 146 Set the value of a parameter Write the hexadecimal value 0x92 in the command register 0 the parameter ID number in the ParameterID register and the desired value in the ParameterValue ...

Page 44: ...M non volatile memory Hex value 0x96 Save Last Good Configuration Hex value 0x97 Table 4 4 Instrument Status Word Bits Bit Description 0 A D converter error bad input from the load sensor 1 A D converter failure no output from the converter to the processor 2 Motion indicates weight is in motion changing 3 Center of Zero 6 Calibration in Progress 7 Error parameter ID Not Found Table 4 5 Command St...

Page 45: ...dbus TCP If you do not have a Modbus PLC available to test the Modbus communications download the Hardy Modbus Link client software from the Hardy website to test communications with the HI 6200 instrument The package communicates with the HI 6200 only and is not a full communications package If you encounter problems with this test contact Hardy Customer Service Modbus services are specified by f...

Page 46: ...e Then download the client software from the HI 4050 Weight Controller page 2 After downloading the client software double click the Hardy Modbus Link exe file to install the software on your computer When the installation completes a Hardy Modbus Link icon appears on your Desktop 3 Double click the Hardy Modbus Link icon to open the Hardy Modbus Link display see Figure 4 2 Figure 4 2 Hardy Modbus...

Page 47: ...lect it from the pull down list 6 In the IP Address field at the bottom right type the address of the HI 6200 instrument with which you want to communicate 7 Click OK The red No Connection message disappears and the values at the top of the page change Your computer is now connected to the HI 6200 Select TCP IP Type the address of the HI 6200 instrument ...

Page 48: ...n In the Poll definition dialog box select the following settings and then click OK Function 04 INPUT REGISTER Address 0 Length 10 9 On the Hardy Modbus Link page from the Display menu click Float The Weight value appears in register 6 net or register 8 gross Other registers are not float values so be aware of random numbers in other registers ...

Page 49: ...integer value into the non float registers 11 From the Functions menu select Read Write Registers OR Click button 23 to open the Write multiple registers dialog box 12 Double click the top register When the Enter Value box appears enter the new value you want to write to this register The following figure shows writing a value of 2 which is the Tare command number ...

Page 50: ...Net weight to zero 4 3 6 2 I O Tables for Communications to PLC Table 4 6 and Table 4 7 on page 51 are common for the EtherNet IP and Modbus TCP communication protocols Table 4 6 Output Table Output Table Type Command INT Aux Command Information INT Parameter Value DINT Parameter ID INT Reserved 1 INT Reserved 2 INT Reserved 3 INT Reserved 4 INT Reserved 5 INT Total 10 Command Aux Command Informat...

Page 51: ...d 1 Reserved 4 Reserved 2 Reserved 5 Reserved 3 Table 4 7 Input Table Input Table Type Command Echo INT Command Status and Sample Counts INT Parameter Value DINT Parameter ID INT Instrument Status INT Net Weight REAL Gross Weight REAL Total 10 The first four variables in the input table in Table 4 7 Command Echo Command Status Parameter ID and Parameter Value match closely the first four variables...

Page 52: ...lue may ether be an integer or in floating point format depending on which Parameter ID is specified Instrument Status is a 16 bit value that provides the current state of all the major functions within the instrument They reflect the status of all the major functions and should be used with the measurement update count to determine the health of the instrument The Net Weight and Gross Weight valu...

Page 53: ...toZero Tolerance FLOAT 10 0 0 999999 99 Enable AutoZero Tracking BYTE 0 0 1 0 off 1 on Unit BYTE 1 0 5 0 oz 1 lb 2 ton 3 g 4 kg 5 t Load Cell Sensitivity BYTE 4 0 8 0 1 0 mV V 1 1 5 mV V 2 2 0 mV V 3 2 5 mV V 4 3 0 mV V 5 3 5 mV V 6 4 0 mV V 7 4 5 mV V 8 5 0 mV V Waversaver BYTE 3 0 5 0 Off 1 7Hz 2 3 5 Hz 3 1Hz 4 0 5Hz 5 0 25Hz Num Averages INT 10 1 255 ...

Page 54: ...to work properly it must be calibrated prior to operation and then verified periodically or when not in use for extended periods of time We recommend a scale verification rather than a calibration Be sure to follow all the procedures completely to ensure that the weights read by the instrument are accurate Pre Calibration Procedures page 55 Calibration Setup Procedures page 56 Calibrating the Scal...

Page 55: ...ER SUR UNE ÉCHELLE RÉCIPIENT OU CELLULE DE CHARGE NE PERMET PAS LA CELLULE DE CHARGE LIBRE CIRCULATION VERTICALE ET PEUT EMPÊCHER L APPAREIL DE REVENIR AU POINT DE RÉFÉRENCE ZÉRO D ORIGINE 4 Load sensors must be mounted so that 100 of the load Vessel w Contents passes vertically through all the sensors comprising the system Verify that nothing is binding the load sensors This means that nothing is...

Page 56: ...urrently changing The scale cannot be calibrated tared or zeroed while in motion 5 2 3 Zero Tolerance Zero Tolerance sets the range of weights so that the Zero Command works as an offset of the calibrated Zero The amount of weight zeroed off is cumulative The zero command fails if the current gross weight plus any previously zeroed amount exceeds the Zero Tolerance 5 2 4 Auto Zero Tracking Auto Ze...

Page 57: ... weight Do not confuse Span Weight with the Scale Capacity If you place a 100 pound weight on the scale the Span Weight would be 100 pounds 5 2 8 Ref Weight Ref Weight is a calibration low or C2 Cal reference point derived from an actual measured weight normally zero 5 2 9 Gravity Correction Objects weigh about 0 5 less at the equator than they weigh at each pole because the force of gravity is le...

Page 58: ...Istanbul 1 000406 Paris 0 999048 Athens 1 000684 Havana 1 001872 Rio de Janeiro 1 001884 Auckland NZ 1 000782 Helsinki 1 001405 Rome 1 000326 Bangkok 1 002392 Kuwait 1 001405 San Francisco 1 000702 Brussels 0 999503 Lisbon 1 000615 Singapore 1 00269 Buenos Aires 1 001004 London 0 999445 Stockholm 0 99877 Calcutta 1 00191 Los Angeles 1 001028 Sydney 1 00104 Cape Town 1 00104 Madrid 1 000461 Taipei ...

Page 59: ... setting is 3 Table 5 2 WAVESAVER Levels Immunity Setting Off 0 7 5 Hz 1 3 5 Hz 2 1 0 Hz 3 default 0 50 Hz 4 0 25 Hz 5 WARNING BINDING ON A SCALE VESSEL OR LOAD CELL CAN DENY THE LOAD CELL FREE VERTICAL MOVEMENT AND PREVENT THE INSTRUMENT FROM RETURNING TO THE ORIGINAL ZERO REFERENCE POINT ATTENTION LIEU SUR UNE ÉCHELLE UN BATEAU OU UNE CELLULE DE CHARGE PEUT ENDOMMAGER LE MOUVEMENT VERTICAL LIBRE...

Page 60: ...VERTISSEMENT LIER SUR UNE ÉCHELLE RÉCIPIENT OU CELLULE DE CHARGE NE PERMET PAS LA CELLULE DE CHARGE LIBRE CIRCULATION VERTICALE ET PEUT EMPÊCHER L APPAREIL DE REVENIR AU POINT DE RÉFÉRENCE ZÉRO D ORIGINE 4 Load sensors must be mounted so that 100 of the load Vessel w Contents passes vertically through all the sensors comprising the system Verify that nothing is binding the load sensors This means ...

Page 61: ... a traditional calibration Hard Cal process For more information see Chapter 6 for troubleshooting suggestions 7 Click the Back button in your web browser or use the left arrow key on the front panel display to return to the main Calibration menus 5 3 3 Hard Calibration Hard calibration is the calibration method that uses test weights We recommend that the span total 80 to 100 of the scale live lo...

Page 62: ... Guide 62 6 TROUBLESHOOTING Topics In the unlikely event of a problem with the HI 6200 use the information in this chapter to identify and resolve the problem Troubleshooting Table page 63 Weighing System Test page 64 Electrical Check Procedures page 64 ...

Page 63: ... Support or request an RMA to return module for evaluation repair Statusword bit 2 Status Motion Command status error 4 The rate of scale weight change over 1 second exceeds the motion tolerance setting If the setting is too low motion may be indicated when no changes occur If the weight is changing stabilize it If not increase the motion tolerance setting until the motion bit goes off with static...

Page 64: ...t to write Command Status 0x0D 13dec Value is not allowed Check for proper Parameter ID and value entered Ensure it is not a read only Parameter 6 2 Weighing System Test The Weighing System test diagnoses drifting or unstable weight reading problems For full utilization this test requires the HI 6020IT or the HI 6010IT Series Junction Box The Weighing System Test achieves this by Disconnecting the...

Page 65: ...In our example we will assume the dead load to be 500 pounds Note The operating range for the scale in this example is 5 10 mVDC with a 500 pound weight range After zeroing the instrument the 0 reading refers to the zero reference point and not absolute 0 mVDC or absolute 0 weight Note Load sensor measurements are checked with a digital voltmeter at the load cell connector on the front of the modu...

Page 66: ...80 pounds the reading is going in the wrong direction and indicates a problem with the system If the display reads improperly or shows no change something is wrong with the setup If the display changes weight in the proper direction remove the weight and proceed to calibrate the instrument Refer to Table 6 1 for help determining the cause of the poor weight reading ...

Page 67: ...allation will be done correctly the first time Plus with the use of the Hardy Toolbox features like C2 Electronic calibration Hardy Technicians spend less time onsite than the competition saving you cost and downtime For a fast and easy installation quote please contact one our service specialists at 800 821 5831 option 4 or email us at hardysupport hardysolutions com 7 1 Emergency Service and Sup...

Page 68: ...Chapter 7 Hardy Installation and Commissioning Hardy Process Solutions HI 6200 Weigh Processor User Guide 68 Figure 7 1 Hardy Support Locations Throughout the United States ...

Page 69: ...ith a TB 10 connector Non linearity 0 001 of full scale WAVESAVER User selectable Off 7 50 Hz 3 50 Hz 1 00 Hz default 0 50 Hz 0 25 Hz Averages 1 255 user selectable in single increments Electrical ratings 24 VDC 100 mA Cable lengths 250 feet maximum of C2 authorized cable maximum of 8 load sensors with IT Junction box Load cell excitation 5 VDC Isolation from digital section 1000 VDC minimum C2 ca...

Page 70: ...t Description Operating temperature range 20 C to 55 C 4 F to 131 F Maximum operating ambient 55 C 131 F Storage temperature range 40 C to 85 C 40 F to 185 F Humidity range 0 90 non condensing Approvals UL CUL Ordinary Location CE PENDING Class I Division 2 Groups A B C and D Temp Code T6 PENDING ODVA Level III RoHS REACH PENDING ...

Page 71: ...tionTolerance 0x2887 SpanWeight 0x4182 RefWeight 0x4101 GradSize 0x2883 Decimal Point 0x2882 Scale Capacity 0x2888 Sensitivity 0x4081 Gravity Correction 0x4102 Tare Weight 0x6183 Cal Year 0x4202 Cal Month 0x4203 Cal Day 0x4204 Multi Point Calibration Number of Cal Points Point 1 Point 2 Point 3 Point 4 Point 5 0x4183 0x4184 0x4185 0x4186 0x4187 0x4188 B 2 Diagnostic Write Parameters Parameter Hex ...

Page 72: ...ANNEL 3 0x49A3 IT MV V REF 1 0x49A8 IT MV V CHANNEL 4 0x49A4 IT MV V CHANNEL 5 0x49A5 IT MV V CHANNEL 6 0x49A6 IT MV V CHANNEL 7 0x49A7 IT MV V REF 2 0x49A9 IT RAW VARIATION CHANNEL 0 0x49B0 IT RAW VARIATION CHANNEL 1 0x49B1 IT RAW VARIATION CHANNEL 2 0x49B2 IT RAW VARIATION CHANNEL 3 0x49B3 IT RAW VARIATION REF 1 0x49B8 IT RAW VARIATION CHANNEL 4 0x49B4 IT RAW VARIATION CHANNEL 5 0x49B5 IT RAW VA...

Page 73: ...T RAW VARIATION RESULT CHANNEL 5 0x49D5 IT RAW VARIATION RESULT CHANNEL 6 0x49D6 IT RAW VARIATION RESULT CHANNEL 7 0x49D7 IT RAW VARIATION RESULT REF 2 0x49D9 IT WAVERSAVER VARIATION RESULT CHANNEL 0 0x49E0 IT WAVERSAVER VARIATION RESULT CHANNEL 1 0x49E1 IT WAVERSAVER VARIATION RESULT CHANNEL 2 0x49E2 IT WAVERSAVER VARIATION RESULT CHANNEL 3 0x49E3 IT WAVERSAVER VARIATION RESULT REF 1 0x49E8 IT WA...

Page 74: ...ER MEAN 0x4903 STABILITY RAW VARIATION 0x4902 STABILITY WAVERSAVER VARIATION 0x4904 STABILITY RAW VARIATION RESULT 0x4905 STABILITY WAVERSAVER VAR IATION RESULT 0x4906 B 5 Read Only Parameters Parameter Hex Value GrossWeight 0x6081 NetWeight 0x6082 ADC_Counts 0x4907 ADC_CountsRaw 0x4908 CalLowCounts 0x4085 CalHighCounts 0x4087 ZeroCounts 0x2889 CalZeroCounts 0x4084 Cal Type 0x4001 NUMBER C2 SENSOR...

Page 75: ...ck to default A You can enter a new address using the touch screen menus Or you can set the address back to defaults using the set Default Network Parameters Command 0x95 dec 149 Q3 What are common filter settings to use A Settings are application dependent however 1 0hz and 10 averages are common settings Q4 Where can I find my weight readings in the PLC A The gross and net weight is displayed in...

Page 76: ... test A You perform IT tests using the webserver or with the hexadecimal value 0x80 in the PLC output table followed by a READ PARAM command to read individual parameter IDs Q7 What do 0x and 16 mean A 0x and 16 are used interchangeably to signify a hexadecimal value Q8 Can I change my parameters through the C configuration tags A Yes but changes only take effect when the config table is enabled a...

Page 77: ...ctrical check procedures 63 Electrical interference 18 Emergency service and support 66 Environmental requirements 69 F Features 12 Frequently asked questions 74 G General specifications 68 Gravity correction 56 H Handling precautions 17 Hardy field service 14 installation and commissioning 66 Hardy support Locations 67 HI 6200 climatization 17 features 12 handling precautions 17 initial setup 24 ...

Page 78: ...70 read only 73 stability test 73 test diagnostic 70 PLC commands 38 Power on 22 Pre calibration 54 Pre installation planning 14 R Read write parameters 70 Read only parameters 73 Ref weight 56 Related documents 6 Restoring from last known good parameters 33 S Saving last known good parameters 31 Scale parameter setting methods 25 Setting scale parameters 25 Sources of electrical interference 18 S...

Page 79: ...Hardy Process Solutions 9440 Carroll Park Drive Suite 150 San Diego CA 92121 http www hardysolutions com 2019 All Rights Reserved Hardy Process Solutions Part Number 0596 0358 01 Rev A ...

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