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harbor master HME 15100, Instructions Manual

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HME 15100, 20100, 30108, 30120 

40114, & 40120 INSTRUCTIONS

PLEASE READ THROUGH ALL OF THE INSTRUCTIONS BEFORE BEGINNING. DETERMINE 
WHICH SIDE YOU WOULD LIKE THE WINCH ON PRIOR TO ASSEMBLY. IF POSSIBLE, 
ASSEMBLE THE LIFT ON A FLAT, LEVEL SURFACE. LIFT MUST BE LEVEL WHEN IT IS INSTALLED 
FOR THE LIFT TO OPERATE PROPERLY. EXTENSION LEGS ARE AVAILABLE FROM YOUR 
AUTHORIZED HARBOR MASTER DEALER. GREASE THE  ROLLERS AFTER ASSEMBLY AND 
THROUGHOUT THE SEASON FOR BEST USE. 

Summary of Contents for HME 15100

Page 1: ...HICH SIDE YOU WOULD LIKE THE WINCH ON PRIOR TO ASSEMBLY IF POSSIBLE ASSEMBLE THE LIFT ON A FLAT LEVEL SURFACE LIFT MUST BE LEVEL WHEN IT IS INSTALLED FOR THE LIFT TO OPERATE PROPERLY EXTENSION LEGS ARE AVAILABLE FROM YOUR AUTHORIZED HARBOR MASTER DEALER GREASE THE ROLLERS AFTER ASSEMBLY AND THROUGHOUT THE SEASON FOR BEST USE ...

Page 2: ...4 1 2 NYLOCK NUTS PLACE BOLT THROUGH FOOTPAD AND LEG THREAD THE 3 8 NYLOCK NUT ONTO THE BOLT TIGHTEN THE BOLT NYLOCK NUT LEAVE LOOSE ENOUGH FOR THE FOOTPAD TO BE ABLE TO PIVOT MAKE SURE THE BOLT IS THROUGH THE NYLON ON THE NYLOCK NUT SLIDE THE LEG INTO THE SIDEFRAME ADJUST LEGS TO DESIRED HEIGHT EACH HOLE ON THE LEG IS 6 APART HOLES ON SIDE FRAME ARE 3 APART THE LIFT IS ADJUSTABLE IN 3 INCREMENTS ...

Page 3: ...HEN PUT THE LEG PIN HAIR PIN BACK THROUGH THE SIDEFRAME AND LEG LEG PINS HAIR PIN STEP 4 STAND THE SIDE FRAMES UPRIGHT WITH THE WINCH POST FACING TOWARDS THE INSIDE OF THE LIFT BOLT THE FRONT AND REAR BASE TUBES TO THE SIDE FRAMES FRONT BASE TUBE HAS HOLES IN THE SIDE OF THE BASE TUBE MATCH THE BOLT PATTERN ON THE BASE TUBE TO THE PLATE WELDED TO THE SIDE FRAME FRONT BASE TUBE REAR BASE TUBE RIGHT...

Page 4: ... THE SIDE FRAME BOLT THE BASE TUBES TO THE SIDE FRAME FRONT BASE TUBES USE 4 3 8 X 2 3 4 BOLTS 4 3 8 X 1 BOLTS 8 3 8 NYLOCK NUTS REAR BASE TUBES USE 2 3 8 X 2 3 4 BOLTS 6 3 8 X 1 BOLTS 8 3 8 NYLOCK NUTS STEP 5 INSTALL THE UPPER BRACE TUBES HME 15100 20100 30108 30120 TOP BOLTS 2 3 8 X 4 BOLTS 2 3 8 NYLOCK NUTS 2 3 8 WASHERS HME 40114 40120 TOP BOLTS 2 3 8 X 6 BOLTS 2 3 8 NYLOCK NUTS 2 3 8 WASHERS ...

Page 5: ...L THE UPPER BRACE TUBES USING 4 3 8 2 3 4 BOLTS 4 3 8 WASHERS 4 3 8 NYLOCK NUTS NOTE HME 15100 20100 WILL NOT HAVE LOWER ANGLE BRACING BEND THE TABS ON THE LOWER BRACING IN TO PROPERLY FIT THE BRACING ON THE SIDEFRAME AND THE FRONT BASE TUBE USE 4 3 8 X 2 3 4 BOLTS 4 3 8 WASHERS 4 3 8 NYLOCK NUTS WASHER AGAINST BRACING TIGHTEN THE NUTS AND BOLTS UN TIL THE LOWER BRACING IS FIRMLY SECURE DO NOT OVE...

Page 6: ...ON THE ROLLER EXTRUSIONS RIGHT SIDE FRAME LEFT SIDE FRAME BED REAR EXTRUSIONS USE 4 7 16 X 3 1 2 BOLTS 7 16 NYLOCK NUTS WITHOUT WASHERS FRONT EXTRUSIONS USE 2 UBOLTS WITH WELDED WASHERS 2 WASHERS ON THE BACK 2 NYLOCK NUTS FRONT OF LIFT REAR OF LIFT ...

Page 7: ...BOLT THE TOP OF THE WINCH TO THE SIDEFRAME WINCH POST HME 15100 20100 30108 30120 USE A 3 8 X 3 UBOLT WITH 2 3 8 FLANGE NUTS HME 40114 40120 USE A 3 8 X 5 1 2 UBOLT WITH 2 3 8 FLANGE NUTS NOTE HME 15100 USES B1502 WINCH HME 20100 USES B2503 WINCH HME 30108 30120 40114 40120 USE HARBOR MASTER ALUMINUM WINCH ...

Page 8: ...CORNERS OF THE LIFT INSTALL THE ALUMINUM ROLLER SPACER ON THE TOP ROLLER SHAFT PLACE THE PLASTIC SPACER ON THE BOTTOM ROLLER SHAFT BOLT THE ROLLER SHAFTS TO THE ROLLER EXTRUSIONS WITH A PLASTIC WEAR PAD BETWEEN THE SIDEFRAME AND THE EXTRUSION ON ALL OF THE CORNERS ...

Page 9: ...ULLEYS THE WINCH CABLE NOTE DO NOT OVERTIGHTEN THE UBOLTS TIGHTEN SO THERE ARE TWO THREADS OF THE UBOLT SHOWING THROUGH THE NYLOCK NUT USE UBOLT WITH CABLE LOOP END THROUGH IT USE WASHERS NYLOCK NUTS USE UBOLT WITH PULLEY SIDE ASSEMBLY UNDER WINCH USE WASHERS UNDER NUTS USE SHACKLE PULLEY SIDE ASSEMBLY ON THE BED UBOLTS INSTALL THE SHACKLES AS SHOWN TO PREVENT BINDING ...

Page 10: ...R CLOSEST TO THE WINCH TO THE OPPOSITE CORNER OF THE BED BED CABLE BED CABLE WINCH POST ATTACH THE LOOP END USING THE 1 2 X 1 1 2 BOLT 1 2 WASHER AND 1 2 NYLOCK NUT TIGHTEN THE TURNBUCKLE HAND TIGHT ATTACH THE END WITH THE TURNBUCKLE TO THE BED BELOW THE WINCH LOOSEN THE TURNBUCKLE TO ATTACH THE LOOP END ...

Page 11: ...WITH A WATERPROOF MARINE GREASE BEFORE USE FILL UNTIL THE GREASE IS VISIBLE REPEAT DURING THE BOATING SEASON FOR BEST USE ENSURE THE REAR ROLLERS ARE PROPERLY ALIGNED RIDE FLAT ON THE SIDEFRAMES LOOSEN BOLTS TO ADJUST AND RETIGHTEN ...

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