Happy Trails KLR 650 ELITE Page 3 Quick Start Manual Download

Page: 3 / 5

Place (2) 1/2”OD x .257”ID x 5/8”L aluminum spacers

on the center mounting holes as shown in Fig 6.

Attach the top plate to the side plates using (4) M8x25

BHCS bolts, (8) flat washers, and (4) M8N lock nuts.

See Fig 8. Do not tighten these bolts yet.

Fig 8

Step 6

Step 8

Lay the Top Plate in place and thread (2) M6x40 BHCS

bolts with lock washers and flat washers through the

two center holes as shown in Fig 7. Do not tighten

these bolts yet.

Fig 6

Fig 7

Step 7

Summary of Contents for KLR 650 ELITE

Page 1: ...Fig1 Fig 2 Fig 3 Step 1 Step 2 Step 3 HTP4 8 7 KLR 650 ELITE TAIL PLATE SYSTEM Thank you for purchasing Happy Trails products Our products are proudly hand made in Boise Idaho USA If you have any ques...

Page 2: ...SHCS bolts 4 flat wash ers and 2 M6N lock nuts NOTE On the left side the included wire extension will need to be installed to gain enough wire slack for mount ing the turn signal The right side is lo...

Page 3: ...side plates using 4 M8x25 BHCS bolts 8 flat washers and 4 M8N lock nuts See Fig 8 Do not tighten these bolts yet Fig 8 Step 6 Step 8 Lay the Top Plate in place and thread 2 M6x40 BHCS bolts with lock...

Page 4: ...urn signal brackets MT 2 1 Wire Extension 1 Bolt Kit 1 Instruction set Tighten the 2 M6x40 BHCS bolts from step 7 to 9 ft lbs Tighten the 4 M8x25 BHCS bolts from step 8 to 18 ft lbs Congratulations Yo...

Page 5: ...7 x4 M6N x4 x10 x4 x2 6mm FW 8mm FW x10 M8N x6 M865S M620B M640B 6mm Lock Washer x2 M825B 8mm Lock Washer x2 M880S M830S M835S x2 x2 x2 x2 OD3 4 ID 319 L 1 2 Spacer x2 OD1 2 ID 257 L 5 8 Spacer x2 OD...