HÄNY ECONEX 2402, Original Instructions Manual

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ECONEX
®
- ECOCUT
®
- ECOVOX
®
PM1-101274 VERSION 06 / 15.02.2022
GB
14.1.11. Cable connector ECOCUT 2406
Assembly
Before performing any kind of operation on electrical parts, make sure that there is
no voltage at the ends of the cable with the connector.
As a general rule, before any intervention on electrical parts or mechanical parts of the unit
or system, the mains power supply must be disconnected.
1) Check the integrity of the female connector with power supply cable;
471028 - CTA12X2.5/1-255 COMPLETE FEMALE CONNECTOR 10X
2) Remove the transparent nylon bag from the cable end with connector, paying attention not to damage
the component;
3) Make sure that there are no residues of yellow sheathing due to the closing of the mould next to the up-
per end of the connector (see figures A-B ). In case of residues, please contact Häny AG.
4) Make sure that the housing hole of the frame that includes the male connector does not contain any dirt
or shavings;
5) Make sure that the machined top of the frame where the cable gland and the female connector will reach
their stop positions is free from any dirt, shavings or paint residues;
6) With a small brush, apply a thin layer of CT 615 Orapi Grease on the parts of the connector highlighted
in figures C-D-E , paying the utmost care not to soil pin engaging holes.
ATTENTION
The plastic tooth at the sides of female connector is NOT a reference for its assembly (see
figure C ). Hence, do not use teeth as a reference during connection assembly;
7) Insert the female connector into the hole on the frame, ensuring that its PIN position matches with the
male connector on the machine. The plastic pin of the male connector can be a useful reference, it has
to fit into the larger hole on the front part of the female connector. During this operation, we recommend
creating some references using a felt pen, both on frame and on connector (see figures F-G-H-I );
8) Plug in the female connector completely. The circular crown (diameter 47.7 mm) should be 1-2 mm
above the machined top of the frame. If it is about 10 mm above the top, it means that the connector is
badly positioned, remove it and connect it again; see figures
L-M
.
Not to damage the reference plastic pin, do NOT turn, for any reason whatsoever, the female connector
to find the correct insertion position.
In case of accidental breakage of the male connector, this latter has to be replaced: open the motor
frame again (in this special case, if the breakage occurs at the customer’s, contact Häny AG customer
service for the replacement);
9) Insert the gasket on the upper part of the connector, sliding it on the power supply cable (in case of ex-
cessive “grip”, slightly grease the yellow cable sheathing) (see figure N );
10) Move the metal washer next to the gasket, sliding it on the power supply cable; (see figure O );
11) With a small brush, apply a thin layer of CT 615 Orapi Grease on the outer part of the gasket (see figure
P );
12) Insert the cable gland on the entire connector, making sure that its lower side matches with the shape of
the machined surface of the frame (see figures Q-R );
13) Push the cable gland until it stops. It will stop 5 to 10 mm above the machined top of the frame (see
figure S );
14) Prepare the 2 clamping screws M8X25 UNI5931-A2, applying on their threads a layer of the medium-
strength threadlocking adhesive Loxeal 55-03 (code 900213);
15) Screw the clamping screws in an alternate way, so as to avoid that the cable gland gets stuck, and make
sure that it remains straight and parallel to the machined surface of the frame (see figure T );
16) Drive the bellmouth cable gland all the way down on the machined surface of the frame;
Apply a torque of 15 Nm to the screw.