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HANKISON SPXFLOW HSHD Series, Instruction Manual

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HSHD Series

Desiccant Compressed Air Dryer
Models: HSHD-7, HSHD-13, HSHD-18, HSHD-21, HSHD-27, HSHD-40

F OR M N O.: 7443487    R EVI S I ON: 10/2020

R EAD AN D U N D E R STAN D TH I S MAN UAL PR I OR TO OPE RATI N G OR S E RVI CI N G TH I S PR OD U CT.

I N STR U CTI ON MAN UAL

Summary of Contents for SPXFLOW HSHD Series

Page 1: ...ressed Air Dryer Models HSHD 7 HSHD 13 HSHD 18 HSHD 21 HSHD 27 HSHD 40 FOR M NO 7443487 R EVI S ION 10 2020 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI NG TH I S PROD UCT I N STR UCTION MAN UAL ...

Page 2: ...8 6 6 Purge Air Consumption 10 6 6 1 Maximum Purge Flow 10 6 6 2 Average Purge Flow 10 6 6 3 Minimum Outlet Flow 10 6 6 4 Timer Board Settings Remote Control 10 7 0 Servicing and Maintenance 11 7 1 Nameplate 11 7 2 Ordering Consumable Parts and Operating Materials 11 7 3 Weekly Maintenance 11 7 4 Annual Maintenance 11 7 5 Depressurize the Desiccant Dryer 11 7 6 Replacement of Desiccant 11 7 6 1 Re...

Page 3: ...death WARNING Hazard or unsafe practice which could result in severe injury or death CAUTION Hazard or unsafe practice which could result in minor injury or in product or property damage The dryer data plate contains critical safety and identification information If the data plate is missing or defaced immedi ately contact your local distributor for a replacement 2 0 Receiving Storing and Moving 2...

Page 4: ... now ready use 1 In the Class 2 fixed mode 40 F pdp the on line car tridge dries the air for a period of 4 minutes 2 IntheClass1pdpmode 94 Fpdp theon linecartridge dries the air for a period of 2 minutes 1 2 3 6 7 5 4 Inlet Air Outlet Air Example above Le tower drying Right tower regenera ng Up Flow Drying The Regeneration Circuit Down Flow Regeneration A A portion of the ultra dry air is throttle...

Page 5: ...should be equipped with shut off valves and a bypass system When installing a bypass its function and influence on the compressed air quality must be known when used 4 5 Connection to the Dryer The dryer is shipped complete with desiccant and ready to operate after filtration compressed air piping condensate piping and electrical connections are made 4 6 Pre and After Filter IMPORTANT In order to ...

Page 6: ...e ambient air temperature will remain between 35 F 2 C and 120 F 49 C NOTE If dryer is installed in ambients below 35 F 2 C low ambientprotectionrequiringheattracingandinsulationofthe prefilter bowls and auto drains and or sumps is necessary to prevent condensate from freezing If installing heat tracing observe electrical class code requirements for type of duty specified Purge mufflers and their ...

Page 7: ...hasbeencommissionedinaccordancewithsection 5 Initial Start Up All inlet and outlet lines have been correctly connected The required forms of energy electricity compressed air are available The compressed air inlet and outlet line are pressurized Shut off devices butterfly valve ball valve in the com pressed air inlet and outlet lines are open Bypass if installed in the compressed air line up line ...

Page 8: ...ED 10 LED Remote ON OFF 11 LED Service Warning Alarm 12 Enter Quit 13 Graphic display 14 Pressure gauge left cartridge 15 Pressure gauge right cartridge Power On white Voltage applied green Dryer on green flashes Dryer Remote off Dryer in Remote Operation green at terminal green flashing at Modbus Warning Service Alarm yellow for service for warning yellow flashing flashing has priority for alarm ...

Page 9: ...ages are numbered at the top right 1 is the latest maximum 20 messages fifo system Press to scroll through the messages Warnings cause the warning service relay to drop Alarms cause the alarm relay to drop Possible messages 202 Drain Warning deactivates the Relay warning service yellow LED flashes 310 Service time expired Relay warning service yellow LED glows 204 DTP alarm deactivates the Relay A...

Page 10: ...oint Now appears Set pressure dewpoint PDP sensor installed and activated 40 F or PDP sensor disabled Pressing marks the number symbol in the second line By further pressing the button the scrolling will continue 80 C 112 F 79 C 110 F 21 C 5 8 F 20 C 4 F Meanings PDP control switched off e g 40 C 40 F Target PDP is 40 40 F C Pressure dewpoint alarm if PDP sensor installed and activated By pressing...

Page 11: ...ddress Subnet 255 255 000 000 Pressing marks number symbol in the second line By further pressing the button the numbered block is incremented Subnet 255 255 000 000 By pressing you move to the next number block Subnet 255 255 000 000 Ifthemarkdisappearsafterafewseconds thevalueisaccepted The final transfer to the control memory only takes place when thesettingmenuisexitedvia thebuttonorviaacoldst...

Page 12: ...he entire purge repressurization cycle It in cludes the maximum purge flow for a set amount of the purge repressurization time and the volume of air used for repressurization 6 6 3 Minimum Outlet Flow Determine minimum outlet flow available from dryer by subtracting maximum purge flow from inlet flow to dryer specification by authorized dealer IMPORTANT Air compressor should be adequately sized to...

Page 13: ...apter 7 5 Depressurizing the desiccant dryer 2 Switch off the dryer see chapter 5 Switching off the dryer 3 Replacing the filter cartridges see filter instruction manual B Replace condensate drain C Replace the purge mufflers see section 7 3 Weekly main tenance 7 5 Depressurize the Desiccant Dryer NOTE The components specified in parentheses e g B006 refer to the P I schematic diagram A Close the ...

Page 14: ...e old and new element have the same part number and the end caps are the same color c Wipe the wall inside the filter head to remove any dirt d Lubricate the new element o ring on the element top cap e Align the slot in the element top cap with the projec tion inside the filter head Projection Element Slot O Ring f Insert the element into the head making sure the element slot and the projection in...

Page 15: ...em with dry air until no more moisture is con densed out Open collection point at most remote position if possible Bypass open Close bypass Condensate from the prefilter not separated Carry out check by trained staff and repair if necessary The operating parameters have changed since the desiccant dryer was installed Correct to the original operating parameters as the dryer was designed High press...

Page 16: ...and the coil core Housing and sensors should be thoroughly cleaned at the same time Condensate and air are discharged but ALARM signal continues Disconnect dryer and condensate discharger from power supply main switch fuse and ensure that device is in pressureless state Open con densate discharger and clean sensor thoroughly Display 204 LED Warning Service Alarm flashes red PDP Alarm leads to deac...

Page 17: ...0 7 Allowable pressure PS psi bar 217 5 15 Differential pressure inlet outlet without filtration psi bar 2 18 0 15 Compressed air connection without filtration NPT 1 2 3 4 9 2 Ambient Temperature HSHD 7 HSHD 13 HSHD 18 HSHD 21 HSHD 27 HSHD 40 Ambient temperature F C 100 38 Min ambient temperature F C 35 6 2 Max ambient temperature F C 104 40 9 3 Electrical Data HSHD 7 HSHD 13 HSHD 18 HSHD 21 HSHD ...

Page 18: ...21 40 21 HSHD 27 40 27 HSHD 40 40 40 HSHD 7 94 5 HSHD 13 94 9 HSHD 18 94 12 HSHD 21 94 14 HSHD 27 94 18 HSHD 40 94 27 1 According to CAGI Compressed Air and Gas Institute standard ADF 200 Dual Stage Regenerative Desiccant Compressed Air Dryers Methods for Testing and Rating Conditions for rating dryers are inlet pressure 100 psig 7 kg cm2 inlet temperature saturated at 100 F 38 C 9 8 Correction Fa...

Page 19: ...02 HSHDMK13 3 5 7458603 HSHDMK18 3 5 7458604 Year 4 Maintenance Kit Filter Elements Muffler Cores Drain HSHDMK7 2 4 7458608 HSHDMK13 2 4 7458609 HSHDMK18 2 4 7458610 Year 5 Maintenance Kit Filter Elements Muffler Cores Drain Desiccant Cartridge HSHDMK7 3 5 7458602 HSHDMK13 3 5 7458603 HSHDMK18 3 5 7458604 HSHD 21 HSHD 27 HSHD 40 Year 2 Maintenance Kit Filter Elements Muffler Cores Drain HSHDMK21 2...

Page 20: ...1 4 6 3 8 6 9 16 15 7 8 1 2 Ø 5 8 Ø3 8 2 3 8 1 1 2 2 3 4 2 3 4 10 13 16 13 3 8 4 x Ø 3 8 12 3 4 5 9 16 6 3 8 18 1 2 1 1 2 7 7 8 24 1 4 5 5 16 21 1 1 2 C D OPTION 2 3 16 4 75 15 1 2 200 2 3 8 1 25 4x Ø5 16 x 3 15 16 2x Ø5 16 x 3 15 16 15 3 4 16 1 16 A B A A B B A B C D NPT NPT NPT NPT 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT ANSI B1 20 1 ...

Page 21: ...2 3 4 2 3 4 10 3 4 12 3 4 13 3 8 4 x Ø 3 8 1 1 2 13 5 8 6 5 8 1 1 2 5 8 4 1 4 6 1 2 22 5 8 1 2 Ø 5 8 Ø3 8 2 3 8 25 1 4 7 7 8 26 1 8 27 3 4 5 25 24 1 4 1 1 2 C D 1 1 4 7 7 8 2 1 8 4 3 4 22 1 4 2 3 8 2x Ø5 16 x 3 15 16 4x Ø5 16 x 3 15 16 15 3 4 16 1 8 A B A A B B A B C D NPT NPT NPT NPT 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT ANSI B1 20 1 ...

Page 22: ... 15 1 1 2 33 7 8 6 5 8 31 1 4 33 7 8 7 7 8 1 1 2 2 3 4 2 3 4 10 3 16 4 x Ø 3 8 12 3 4 13 3 8 5 11 16 6 1 2 36 3 8 C D 5 5 16 1 1 2 24 1 4 1 1 4 30 13 16 2 3 16 4 3 4 7 7 8 4x Ø5 16 x 3 15 16 2x Ø5 16 x 3 15 16 15 3 4 16 1 16 34 3 4 1 2 Ø 5 8 Ø3 8 2 3 8 A B A A B B A B C D NPT NPT NPT NPT 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT ANSI B1 20 1 ...

Page 23: ...7 7 8 1 2 Ø 5 8 2 3 8 6 5 8 1 1 2 13 5 8 4 x Ø 3 8 10 13 16 12 3 4 13 3 8 1 1 2 2 3 4 2 3 4 5 11 16 6 1 2 4 1 4 6 1 2 9 16 Ø3 8 43 5 16 C D 5 5 16 24 1 4 44 15 16 1 1 4 2 3 8 2 3 16 4 3 4 7 7 8 39 3 8 4x Ø5 16 x 3 15 16 2x Ø5 16 x 3 15 16 15 3 4 16 1 16 A B A A B B A B C D NPT NPT NPT NPT 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT ANSI B1 20 1 ...

Page 24: ...1 16 7 5 16 1 1 2 35 9 16 9 7 16 38 3 16 2 3 4 2 3 4 1 1 2 4 x Ø 3 8 12 3 8 14 5 16 6 1 2 7 5 16 14 15 16 38 11 16 C D 5 7 16 26 1 16 40 11 16 15 3 4 7 8 7 7 8 2 3 16 4 3 4 35 3 16 2 3 8 4x Ø5 16 x 3 15 16 2x Ø5 16 x 3 15 16 39 1 8 17 7 8 Ø 5 8 1 2 Ø3 8 2 3 8 A B A A B B A B C D NPT NPT NPT NPT 3 4 NPT 3 4 NPT 1 2 NPT 1 2 NPT ANSI B1 20 1 ...

Page 25: ...16 7 3 8 9 16 9 7 16 48 45 7 16 12 3 8 14 5 16 14 15 6 4 x Ø 3 8 6 3 8 7 3 16 2 3 4 2 3 4 1 1 2 1 1 2 5 1 16 7 3 16 50 9 16 5 7 16 26 1 16 C D 49 2 3 16 4 75 45 7 7 8 4x Ø5 16 x 3 15 16 2x Ø5 16 x 3 15 16 15 3 4 7 8 17 7 8 2 3 8 1 2 Ø 5 8 Ø3 8 A B A A B B A B C D NPT NPT NPT NPT 3 4 NPT 3 4 NPT 1 2 NPT 1 2 NPT ANSI B1 20 1 ...

Page 26: ...Ga Pressure De Shut off Val Bottom Blo Top Block Solenoid Va Condensate Orifice B006 B007 F001 F004 F005 F008 F009 F012 F016 F017 PDI001 PDI012 PI018 PI019 PT029 V001 V002 V011 V013 V014 V015 X001 X013 001 PDI V001 X001 F001 001 PDI F001 OPTION X001 Compressed Air Outlet Compressed Air Inlet Bypack see filter instruction manual Compressed Air Inlet operating company supplied by Compressed Air Outl...

Page 27: ...ock Protection Mash F012 Afterfilter Option F016 F017 Muffler PDI001 PDI012 Differential Pressure Gauge PI018 PI019 Pressure Gauge PT029 Pressure Dewpoint Sensor Option V001 V002 Shut off Valve Option V011 Bottom Block V013 Top Block V014 V015 Solenoid Valve Purge X001 Condensate Drain X013 Orifice ...

Page 28: ...log 24V X100 REM GND ERR GND A14 X500 X501 X502 DRY SERVICE ERROR X100 120V 10 50 60Hz 0 7A Y15 Y16 RJ45 F I 3 1 24VDC 1 5A 100 240VAC 50 60Hz 0 74A 24VDC 1 5A OPTION B61 50Vdc 0 5A 50VAC 1A left purge valve right purge valve Dryer Operation Service Warning Fault DTP Sensor Remote Off Customer Feed terminal strip Control Power supply board Contact Rating Drain Fault ...

Page 29: ...24V X100 REM GND ERR GND A14 X500 X501 X502 DRY SERVICE ERROR X100 120V 10 50 60Hz 0 7A X1 2 X1 1 A17 Y15 Y16 NC X2 3 CO X2 2 RJ45 F I 3 1 24VDC 1 5A 100 240VAC 50 60Hz 0 74A 24VDC 1 5A B61 50Vdc 0 5A 50VAC 1A left purge valve right purge valve Dryer Operation Service Warning Fault DTP Sensor Remote Off Customer Feed terminal strip Control Power supply board Contact Rating Drain Fault OPTION OPTIO...

Page 30: ...28 ...

Page 31: ...f the manufacturer s product The maximum damages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LI...

Page 32: ...INC 4647 S W 40th Avenue Ocala Florida 34474 5788 U S A P 724 745 1555 E ft dehydration order entry spxflow com www spxflow com hankison Improvements and research are continuous at SPX FLOW Inc Specifications may change without notice ISSUED 10 2020 Form No 7443487 Revision None COPYRIGHT 2020 SPX FLOW Inc ...

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