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HANKISON SPX HES Series, Instruction Manual

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HES Series

Energy Saving Refrigerated Type Compressed Air Dryers
Models:  HES800, HES1000, HES1250, HES1500, HES1750, HES2000, HES2500, HES3000

F OR M N O.: 5001364    R EVI S I ON: 04/2015

R EAD AN D U N D E R STAN D TH I S MAN UAL PR I OR TO OPE RATI N G OR S E RVI CI N G TH I S PR OD U CT.

I N STR U CTI ON MAN UAL

Summary of Contents for SPX HES Series

Page 1: ...pressed Air Dryers Models HES800 HES1000 HES1250 HES1500 HES1750 HES2000 HES2500 HES3000 FOR M NO 5001364 R EVI S ION 04 2015 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RV...

Page 2: ...3 1 Monthly 14 3 2 Annual Maintenance 14 4 0 TROUBLESHOOTING GUIDE 16 5 0 REFERENCE Sizing 17 Engineering Data Tables 18 19 Dryer Set Point Table 20 Dryer Alarm Table 21 Controller Screen Shots Status...

Page 3: ...weather Damage to electrical and control components may result IMPORTANT WATER COOLED UNITS If unit is shut down in below freezing temperatures the water cooled condenser may freeze and cause permanen...

Page 4: ...ont of dryer E Standard units are designed to operate in ambients Air cooled 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C F Dryer is designed to operate at all altitudes no adjustment for...

Page 5: ...te may contain oil Comply with applicable laws concerning proper disposal D Verify that isolation valves are open If the drain fails to discharge after the valve is energized the electronic control ci...

Page 6: ...ture 120 F 49 C D Maximum ambient temperature Air cooled models 110 F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start up A Energize dryer Green power on light will...

Page 7: ...leaks 4 After 15 minutes open outlet isolation valve slowly 5 Close air bypass valve 6 Dryer may be operated in Manual or scheduled modes NOTE Check for correct phasing of unit On air cooled models c...

Page 8: ...the termination resistors install jumpers on J12 in the direction shown by the white bars printed above the connector If the jumpers are removed no termination of the RS 485 bus is in effect Usually t...

Page 9: ...re timestamped and recorded in the EVENT TXT file stored in the root folder of the USB flash drive 3 USB Bootloader Firmware updates for the EMM connect can be performed via the USB flash drive In ord...

Page 10: ...porator inlet temperature discharge temperature and any active alarms The navigation bar at the bottom of this page can be used to view energy savings event history scheduler and settings Figure 1 Hom...

Page 11: ...ddresses whenever an alarm or warning occurs on the dryer Figure 5 Settings 2 Modbus TCP The Modbus TCP connection allows you to continuously monitor the dryer from a DCS system which implements a Mod...

Page 12: ...Reserved 40023 0x0016 RESERVED N A Reserved 40024 0x0017 ENERGY_COST Integer Energy cost Cost kWh 40025 0x0018 AUDIBLE_ALARM Boolean Audible Alarm 0 Disabled 1 Enabled 40026 0x0019 MODBUS_ADDRESS Inte...

Page 13: ...0x0080 Phase Reversal 8 0x0100 Phase Loss 9 0x0200 Evaporator Temperature Sensor Failure 10 0x0400 Glycol Temperature Sensor Failure 11 0x0800 Evaporator Outlet Temperature Sensor Failure 12 0x1000 D...

Page 14: ...D DEMM 1000 14 0x000E DEMM 1250 15 0x000F DEMM 1500 16 0x0010 DEMM 1750 17 0x0011 DEMM 2000 18 0x0012 DEMM 2500 19 0x0013 DEMM 3000 20 0x0014 Reserved 21 0x0015 Reserved 22 0x0016 Reserved 23 0x0017 R...

Page 15: ...ription 0 0x0000 English 1 0x0001 Spanish 2 0x0002 French 3 0x0003 German 4 0x0004 Portuguese 5 0x0005 Italian 6 0x0006 Polish 7 0x0007 Danish 8 0x0008 Dutch 9 0x0009 Norwegian 10 0x000A Finnish 11 0x...

Page 16: ...Cleaning of the condensate drain 1 To facilitate service maintenance kits are available C Replace the filter cartridges in the filter All necessary service parts can be ordered in a service kit See Pa...

Page 17: ...old cartridges 4 i Push new cartridges on to the mounting posts in the bottom of the separator vessel NOTE Do not touch the foam sleeves of the cartridges with your fingers j Close housing in reverse...

Page 18: ...er cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch 2 Water cooled Cooling temperature too high flow too l...

Page 19: ...50 1500 1750 2000 2500 3000 Rated capacity of air cooled models scfm 60Hz 50Hz 800 672 1000 830 1250 1050 1500 1250 1750 1460 2000 1670 2500 2080 3000 2500 TABLE 2 Air capacity correction factors Mult...

Page 20: ...TU hr 60 Hz a c 40 800 47 000 58 800 69 000 80 500 98 500 118 800 141 300 50 Hz a c 41 000 47 200 59 000 70 500 82 300 100 300 119 500 143 400 Refrigerant Type R 404A Refrigerant Charge See Data Tag o...

Page 21: ...Input Power Rated Flow watts 4 710 6 730 7 400 9 770 13 010 14 870 16 840 18 200 Minimum Circuit Ampacity 8 11 11 16 16 19 21 24 Maximum Overcurrent Protector amps 12 17 5 17 5 25 25 30 35 35 Compress...

Page 22: ...crement Default Service Interval Hours 0 9999 1 4000 Energy Cost Decimal 0 00 0 99 0 01 0 13 Total Hours Hours 0 999999 1 0 Proportional Gain Gain 0 0 100 0 0 1 3 0 Integral Time Seconds 0 0 200 0 0 1...

Page 23: ...ed Halt compressors De energize alarm relay 1 EVAPORATOR HIGH TEMPERATURE Evaporator temperature High evaporator temperature set point 1 Second Dryer On 10 minutes Alarm reset button pressed De energi...

Page 24: ...HRS TO SERVICE 4970 02 24 2011 09 40 MANUAL MODE Version 2 x DISCHARGE xxx x C xxx F EVAPORATOR IN xxx x C xxx F Up Down EVAPORATOR OUT xxx x C xxx F Up Down DRYER LOAD 0 ENERGY SAVINGS 2108 YEAR Up...

Page 25: ...NU ENERGY COST MAIN MENU AUTO RESTART Down Up Down Up Down Up LANGUAGE ENGLISH Enter DATE TIME 02 24 2011 09 40 Enter SCHEDULE MON ON IGNORE Enter HRS TO SERVICE 4970 Enter 02 24 2011 09 55 ALARM MESS...

Page 26: ...MENU IP ADDRESS TYPE Network Menu IP ADDRESS TYPE DYNAMIC Enter NETWORK MENU IP ADDRESS Up Down IP ADDRESS 192 168 0 2 Enter NETWORK MENU SUBNET MASK Up Down SUBNET MASK 255 255 255 0 Enter NETWORK ME...

Page 27: ...2 85 1 8 2162 85 1 8 2162 85 1 8 2162 55 1 8 1400 55 1 8 1400 55 1 8 1400 55 1 8 1400 59 3 8 1508 59 3 8 1508 59 3 8 1508 59 3 8 1508 13 1 4 337 13 1 4 337 13 1 4 337 13 1 4 337 31 1 4 794 31 1 4 794...

Page 28: ...A L2 3A L1 3A L3 3 L2 3 L1 3 L1 5A L3 5 L1 5 TB1 20 TB1 19 COMPRESSOR 1 460VAC 3 PH 4HP 6 7 RLA M FAN 1 1 25 KW 460VAC 1 95 FLA M HEATER 1 70W 460VAC 0 15A SET 7A 7 10 AMP 17A F11 K62 17A 1 4 2 AMP SE...

Page 29: ...15 14 13 TB2 2 TB2 2 TB2 2 TB2 12 TB2 1 TB2 2 TB2 31 TB2 4 TB2 3 TB2 1 NO COM NO COM TB2 36 OPTIONAL CLSC DRAIN STD DRAIN TEMP 1 FAN 1 S43 1 TB2 31 PRES 1 FAN 1 S43 TB2 2 OX LOCAL REMOTE START STOP RE...

Page 30: ...3 L2 3 L3 3 L1 3A L2 3A L3 3A TB1 7 TB1 9 TB1 11 TB1 PE 12 AWG M HEATER 1 70W 460VAC 0 15A COMPRESSOR 1 460VAC 3 PH 6HP 9 0 RLA M FAN 1 1 25 KW 460VAC 1 9 FLA 7 10 AMP SET 9A 17A F11 K62 21 22 K62 K43...

Page 31: ...14 13 FU22 2 TB2 2 TB2 2 TB2 2 TB2 12 TB2 1 TB2 2 TB2 31 TB2 4 TB2 3 TB2 1 NO COM NO COM TB2 36 OPTIONAL CLSC DRAIN STD DRAIN TEMP 1 FAN 1 S43 1 TB2 31 PRES 1 FAN 1 S43 TB2 2 OX LOCAL REMOTE START ST...

Page 32: ...5A L3 5 L1 5 TB1 20 TB1 19 10 AWG L1 1 M COMPRESSOR 2 460VAC 3PH 4 HP 6 7 RLA FAN 2 1 05 KW 460VAC 1 8 FLA M FAN 1 1 05 KW 460VAC 1 8 FLA M COMPRESSOR 1 460VAC 3PH 4 HP 6 7 RLA M HEATER 2 70W 460VAC...

Page 33: ...3 22 21 COMPRESSOR 2 CONTACTOR TB2 40 TB2 1 TB10 3 TB10 4 TB2 2 TB2 2 TB2 4 TB2 3 TB2 1 OPTIONAL CLSC DRAIN STD DRAIN TB10 2 TB10 1 TB2 2 EVAPORATORTEMP SENSOR REFRIGERANT HI PRES B61 A55 A51 PE IN1 N...

Page 34: ...1 22 L3 5A L1 5A L3 5 L1 5 TB1 20 TB1 19 10AWG M COMPRESSOR 2 460VAC 3PH Model2000 4HP 6 7RLA Model2500 6HP 9 1RLA FAN 2 1 05KW 460VAC 3PH 1 8FLA M FAN 1 1 05KW 460VAC 3PH 1 8FLA M COMPRESSOR 1 460VAC...

Page 35: ...TB2 26 23 22 21 COMPRESSOR 2 CONTACTOR TB2 40 TB2 1 TB10 3 TB10 4 TB2 2 TB2 2 TB2 4 TB2 3 TB2 1 OPTIONAL CLSC DRAIN STD DRAIN TB10 2 TB10 1 TB2 2 EVAPORATORTEMPSENSOR REFRIGERANTHIPRES B61 A55 A51 PE...

Page 36: ...RESSOR 2 460VAC 3PH 6 HP 9 1 RLA FAN 1 1 05 KW 460VAC 1 8 FLA M COMPRESSOR 1 460VAC 3PH 6 HP 9 0 RLA M HEATER 2 70W 460VAC 0 15A HEATER 1 70W 460VAC 0 15A TB1 PE FAN 3 1 05 KW 460VAC 1 8 FLA M TB1 PE...

Page 37: ...TB2 40 TB2 1 TB10 3 TB10 4 TB2 2 TB2 2 TB2 4 TB2 3 TB2 1 OPTIONAL CLSC DRAIN STD DRAIN TB10 2 TB10 1 TB2 2 EVAPORATORTEMP SENSOR REFRIGERANT HI PRES B61 A55 A51 PE IN1 N L PE IN1 OV N L UNLOADING SOLE...

Page 38: ...0 1750 HPRP1000 1500 575V CUSTOMER CONNECTION 460VTERMINAL CONNECTION X1 L3 PE L2 L1 PE L3 L2 L1 H5 H1 G H5 X1 H1 G RD G Y WH BL WIRING ASSEMBLY DETAIL RD G Y WH BL TRANSFORMER 2 TRANSFORMER 1 575V 46...

Page 39: ...VTERMINAL CONNECTION X1 H1 H3 X2 X3 H2 H6 H5 H7 H6 H5 H7 X1 H1 H3 X2 X3 H2 X1 L3 PE L2 L1 PE L3 L2 L1 H5 H1 G H5 X1 H1 G RD G Y WH BL WIRING ASSEMBLY DETAIL RD G Y WH BL TRANSFORMER 2 TRANSFORMER 1 23...

Page 40: ...rs and center support shelf removed for clarity 34 33 2 18 NOTE DRYER SIZES 1500 AND ABOVE USE TANDEM COMPRESSORS 11 2 18 SEE COMPRESSOR DETAIL 28 26 27 29 13 35 RIGHT FRONT VIEW B covers and center s...

Page 41: ...6 5003506 21 Motor Starter Protector Fan1 3246077 3246077 3246077 3246078 3246078 3246078 3246078 3246079 22 Relay High Pressure Cut out1 3246088 3246088 3246088 3246088 3246088 3246088 3246088 324608...

Page 42: ...nter support shelf removed for clarity 32 31 2 16 NOTE DRYER SIZES 1500 AND ABOVE USE TANDEM COMPRESSORS 16 4 10 2 SEE COMPRESSOR DETAIL 34 25 21 11 26 27 RIGHT FRONT VIEW B covers and center support...

Page 43: ...6089 3246089 3246089 3246089 3246089 3246089 3246089 16 Heater Crankcase 4010508 4010508 4010508 4010508 4010508 4010508 4010508 4010508 17 Motor Starter Protector Compressor Digital1 5003506 5003506...

Page 44: ...97 5000302 5000302 5000302 5000302 8 Cabinet Panel Front Top Center 5000260 5000260 5000260 5000260 9 Cabinet Panel Rear Bottom 5000112 5000112 5000112 5000112 5000293 5000293 5000293 5000293 10 Cabin...

Page 45: ...43 NOTES...

Page 46: ...44 NOTES...

Page 47: ...art THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRAN...

Page 48: ...w spx com hankison Improvements and research are continuous at SPX Specifications may change without notice ISSUED 04 2015 Form No 5001364 Revision H COPYRIGHT 2015 SPX Corporation HES Series Energy S...

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