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1136/1140

1136/1140

Top Dog

Top Dog

FORAGE BOX

FORAGE BOX

M

M

A

A

N

N
U

U

A

A

L

L

O

O

P

P

E

E

R

R

A

A

T

T

O

O

R

R

S

S

 

 

 

 

Part #78439       Rev. #03    HSMFG0822

READ  AND  UNDERSTAND  THIS  MANUAL  BEFORE     

READ  AND  UNDERSTAND  THIS  MANUAL  BEFORE     
OPERATING THIS EQUIPMENT. UNSAFE OPERATION 

OPERATING THIS EQUIPMENT. UNSAFE OPERATION 
OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT 

OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT 
IN SERIOUS INJURY OR DEATH.

IN SERIOUS INJURY OR DEATH.

WARNING

WARNING

TD1136.5 Starting Serial #4ULJB3826PS004001

TD1136.5 Starting Serial #4ULJB3826PS004001
TD1140.5 Starting Serial #4ULJB4222PS005001

TD1140.5 Starting Serial #4ULJB4222PS005001

Summary of Contents for Top Dog 1136

Page 1: ...FORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DE...

Page 2: ...rt Symbol 9 Explanation of Safety Signs 10 Safety Decals 11 Safety Information Warning Owner Must Read and Understand 12 Cap Screw Torque Values 13 Set Up Assembly 14 Preparing for Operation 15 Transp...

Page 3: ...the date of delivery of the product to the original purchaser or the first day of service whichever comes first by an authorized H S dealer For commercial custom for hire or rental application warran...

Page 4: ...ents to its products at any time without incurring any obligation to make such changes to products previously manufactured Specifications statements and descriptions of Products contained in this publ...

Page 5: ..._________________________________ Serial Number __________________________________________________ You have received the Operator s Manual for this product Yes _____ No _____ Interested in receiving t...

Page 6: ...4 Intentionally Left Blank...

Page 7: ...re tight All shields and guards are in place and fastened All grease fittings have been lubricated Both final drive assemblies are at proper gear lube level in site glass See Lubrication Chapter in th...

Page 8: ...6 Intentionally Left Blank...

Page 9: ...ion is required for proper operation and long life of the machine Show customer the lubrication section of Owner s Manual Give the customer Operator s Manual and make sure they read and understand all...

Page 10: ...8 Intentionally Left Blank...

Page 11: ...EVER YOUR PERSONAL SAFETY IS INVOLVED TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVEN...

Page 12: ...ARNING or CAUTION is used with the safety alert symbol DANGER identifies the most serious hazards Safety signs with signal word DANGER or WARNING are typically near specific hazards General precaution...

Page 13: ...11 SAFETY INFORMATION...

Page 14: ...r source DO NOT step up on machine at any time DO NOT leave truck cab when box is in operation DO NOT allow minors to operate or be near machine STAY CLEAR of rear of the Top Dog at all times DO NOT c...

Page 15: ...Dry Ft Lbs Lube Ft Lbs Inch Lbs Inch Lbs Inch Lbs Inch Lbs 1 4 20 1 4 28 5 5 6 3 4 2 4 7 8 10 6 3 7 2 12 14 9 10 75 2 94 0 78 8 99 0 61 5 77 0 68 6 87 0 5 16 20 5 16 28 11 12 8 9 17 19 13 14 24 27 18...

Page 16: ...ts rated capacity 3 Check the tires for proper air pressure Refer to the manufacturer s recommended PSI rating 4 Lubricate the Top Dog completely See Lubrication Chapter in this manual 5 Check all tai...

Page 17: ...hanism for several minutes This will serve as a break in and as a check that all parts are assembled and lubricated properly Successful operation will be achieved by periodic adjustments and experienc...

Page 18: ...the switch for the barn doors to close them 7 Check the rear door to make sure it is securely latched TOP PIVOT DOOR REAR DOOR LATCHES GATE DELAY Located at the bottom left center and right hand side...

Page 19: ...f the rear doors These latches lock in the main apron chain of the rear drive shaft to hold doors closed when loading When the hydraulics are activated the main aprons turn and the latches flip to ope...

Page 20: ...prons Aprons are properly adjusted when two cross slats or about three feet of chain lift off the chain return slides from the front of the box Maintain this when operating the box FRONT FOLD DOWN All...

Page 21: ...ft rear side of the box The flow of material can also be controlled by the gate control of the hopper TIRE WHEEL PACKAGES There are many different tire wheel packages available Follow the tire manufac...

Page 22: ...performed on hydraulic components valves cylinders hoses etc Grease Zerks Grease daily during normal use and before and after storage and after power washing Use a good grade of high quality grease L...

Page 23: ...Warning Stay Clear of Door Hinge Area Barn Doors Only 3304B 2 Danger Stay Clear of Rear Door Top Pivot Door Only 8035 4 2 x 12 White DOT Strips 8039 1 Webb Wheel Torque Specs Decal 8040 1 Hutch Torque...

Page 24: ...4C 1494C BSSTMS20 78499 1136 78827 1140 8488 BSSTMS20 11599 1494C 1494K 1494P Decal used only when a Tarp is installed 11599 1494K 1494C 54034 NOTE Decals are the same on both sides 1494P Decal used o...

Page 25: ...LOCATION 1494C 1494C 1494C 1494C BBSTMS20 BBSTMS20 1494C BBSTMS20 8039 8040 BBSTMS20 8487 78499 1136 78827 1140 BBSTMS20 1494C 1494K 311 72203A 84045 FEMA 54034 1494P Decal used only when a Tarp is i...

Page 26: ...24 DECAL LOCATION Barn Doors 3304A 3304A 3304B BBSTMS19 8653 3304B 8035 8035 093020 093020 093020 093020 093020 093020 66255 3304B Top Pivot Door 66255 3304B BBSTMS19 8035 8653 8035 093020 093020...

Page 27: ...25 BBSTMS19 66256 66258 73004 Grain Hopper Jack 093020 1906E 66257 093020 093020 DECAL LOCATION 72479 8653...

Page 28: ...flow and pressure in truck or pressure Should have minimum 35 G P M and 2900 PSI Final drive chain off or broken Replace or repair final drive chain Drive motor faulty or worn out Repair or replace fa...

Page 29: ...27 SERVICE NOTES...

Page 30: ...28 SERVICE NOTES...

Page 31: ......

Page 32: ...Manufactured By H S MANUFACTURING CO INC 2608 S HUME AVE MARSHFIELD WI 54449 715 387 3414 hsmfgco com H S MFG CO products approved for the FEMA SEAL OF QUALITY...

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