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MAINTENANCE AND TROUBLESHOOTING 

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§5.2 Troubleshooting 

 

Before arc welding machines are dispatched from the factory, they have already been 

debugged accurately. So forbid anyone who is not authorized to change the equipment! 

  Maintenance  course  must  be  operated  carefully.  If  any  wire  becomes  flexible  or  is 

misplaced, it maybe potential danger to user! 

  Only professional maintenance personal should maintain the machine! 

  Guarantee to shut OFF 

machine’s power before turn on the outline of the equipment!

 

  If there is any problem and has no the authorized professional maintenance personal of 

our company, please contact our local agent or the branch company! 

 

If  there  are  some  simple  troubles  of  MIG  SERIES  welding  machine,  you  can  consult  the 
following 

Chart:   

NO. 

Troubles 

Reasons 

Solution 

Close the breaker, but the 
power light isn’t on 

Breaker damaged 

Change it 

Fuse damaged 

Change    it 

Power damaged 

Change    it 

After  welding  machine  is 
over-heat, the fan doesn’t 
work 

Fan damaged 

Change    it 

The cable is loosen 

Screw the cable tightly 

Press  the 
gun switch, 
no  output 
shielded 
gas 

No 

output 

gas 

when 

test gas 

No gas in the gas cylinder  Change it 

Gas pipe leaks gas 

Change it 

Electromagnetic 

valve 

damaged 

Change it 

Output  gas 
when 

test 

gas 

Control switch damaged 

Repair the switch 

Control circuit    damaged  Check the board 

Wire-
feeder 
doesn’t 
work 

Wire 

reel 

doesn’t 
work 

Motor damaged 

Check and change it 

Control circuit    damaged  Check the board 

Wire 

reel 

works 

The press wheel is loosen 
or weld wire skids 

Press it tightly again 

The wheel doesn’t fit with 

the diameter of weld wire   

Change the wheel 

Wire reel damaged 

Change it 

Summary of Contents for HSM200

Page 1: ...LCD IMPORTANT Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we...

Page 2: ...Ampere Characteristic 6 3 Installation and Adjustment 7 3 1 Parameters 7 3 2 Duty cycle and Over heat 8 3 3 Equipment Connection 8 4 Operation 9 4 1 Layout for the front and rear panel 9 4 2 Welding...

Page 3: ...ause of the DC voltage existing in the electrolytic capacitors ELECTRIC SHOCK CAN KILL Never touch electrical parts Wear dry hole free gloves and clothes to insulate yourself Insulate yourself from wo...

Page 4: ...ium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit Values using local exhaust or mechanical ventilation In confin...

Page 5: ...er that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available Wh...

Page 6: ...or flame Never allow the electrode or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection...

Page 7: ...MIG Meanwhile the welding current parameter can be adjusted continuously and infinitely to meet with the requirements of welding craft Rectifier Inverter Transformer Rectifier Hall Current Feedback co...

Page 8: ...IG 10 100 MMA 25 200 MIG 10 200 MMA TIG Welding Voltage V 10 27 MIG No load Voltage V 67 MIG 14 TIG MMA Power Factor 0 99 Duty cycle 40 40 140 A 60 115 A 100 90 A 40 100 A 60 85A 100 65 A 40 140 A 60...

Page 9: ...nd the output current I is shown as the right figure If transformer is over heat the heat relay inside it will open and will output an instruction to circuit board cut AC relay and the output welding...

Page 10: ...nd keep the wire aim at the wire feeder mouth Note The plane of the joint should be aimed at screw plugged tightly and rotated 90 then screw the bolt tightly to ensure the gun contacting closely 7 Con...

Page 11: ...g L Knob in the interface 3 Welding parameter setting interface a welding parameter and its corresponding value may be selected and set by rotating L Knob and R Knob in the interface 4 System setting...

Page 12: ...G MAG Synergic welding method is selected 8 Multifunction display interface an interface displaying the contents corresponding to those selected by users such as icons of welding method welding mode a...

Page 13: ...d setting of welding parameters 1 In the main interface press the MENU key to enter the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the par...

Page 14: ...t set by rotating L Knob 4 When the programmed welding current does not meet user requirements the setting is available by rotating R Knob 5 After the setting press L Knob and R Knob for confirmation...

Page 15: ...lue for the parameter afterwards press L Knob or R Knob for confirmation Refer to Fig 2 3 Setting of wire feed rate and welding current 1 Press the ENTER key to enter the welding interface shown below...

Page 16: ...he MENU key to enter the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the parameter as required and rotate R Knob to set a value for the par...

Page 17: ...the welding parameter setting interface 2 In the welding parameter setting interface rotate L Knob to select the parameter as required and rotate R Knob to set a value for the parameter afterwards pr...

Page 18: ...t a welding method as required and press L Knob two times to directly enter the welding interface 4 3Welding parameters Material Wire diameter mm GAS Welding current A Fe metal Solid cored 0 6 CO2 25...

Page 19: ...t acid corrosive gas in the surrounding air or substance can not exceed normal standard Take care that there is sufficient ventilation during welding There is at least 30cm free distance between the m...

Page 20: ...ately If the fan does not rotate after the arc welding machine is overheated observe that whether there is something blocked in the blade if it is blocked please get rid of If the fan does not rotate...

Page 21: ...ne you can consult the following Chart NO Troubles Reasons Solution 1 Close the breaker but the power light isn t on Breaker damaged Change it Fuse damaged Change it Power damaged Change it 2 After we...

Page 22: ...circuit damaged Check the circuit 6 Welding stops and alarm light is on Machine has self protection Check over voltage over current over temperature lower voltage and over temperature and solve it 7...

Page 23: ...pistol blow compressed air through the wire guide Blow the wire feed mechanism and reel housing clean with compressed air Reattach the welding gun s parts Tighten the contact tip to spanner tightness...

Page 24: ...MIG GUN NO Description QTY Part Number 1 Nozzle Standard 15AK 1 145N0075 2 Contact Tip 030 0 8 M6 25 1 140N0059 3 Swan Neck 15AK 1 002N0009 3 1 Insulator Bushing 1 002N0077 4 Torch Body Seat 1 400N01...

Page 25: ...MAINTENANCE AND TROUBLESHOOTING 5 4 Electrical schematic drawing...

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