Handicare Raptor Service Manual Download Page 83 | Manualshive

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Handicare Raptor Service Manual Download Page 83

E

GIS

SK75326/6

PG

DRIVES

TECHNOLOGY

52

5.1

Controller Connections

Tiller Module

Type

Tiller Module

Connector

Function

Tiller

Interface

Inset
Inset
Inset

Surface
Surface
Surface
Surface

1
2
3

1
2
3
4

24V

Status Indicator

0V

24V

Status Indicator

0V

ESD

Pin 1

Pin 11
Pin 10

Pin 1

Pin 11
Pin 10

--

5.2

ESD Connection

5.2.1 Surface Mount Variant

This is an optional connection and may not be required, refer to section 6.2 for details.
If the connection is required then connection point 4 in the Molex ‘Mini-fit jr’ 4 way
connector must be utilized

5.2.2Inset Mount Variant

This is an optional connection and may not be required, refer to section 6.2 for details.
If the connection is required there are two methods available. Firstly, a solder hole for
wires or electrical suppression components. Secondly, if screws are used to secure the
Tiller Module, then a ring terminal can be used.

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Summary of Contents for Raptor

Page 1: ...Servicemanual Servicemanual Handicare Produksjon AS Serviceboks 2626 Lillehammer Norway...

Page 2: ...OR DIFFERENSIAL 6 ELEKTRONIKK 7 STATUS INDIKASJON INFORMASJONSMELDINGER 7 Batteri indikator konstant jevn 7 Batteri indikator blinker sakte 7 Batteri indikator ruller 7 Batteri indikator blinker hvert...

Page 3: ...IL HAR FOREKOMMET 18 2 1 Blinker raskt 18 2 2 Blinker sakte 18 2 3 Lyser jevnt 18 2 4 Lyser ikke i det hele tatt 18 3 FEIL DIAGNOSTIKK 19 3 1 Feil diagnostikk med batteris yle indikator 19 3 3 Feil di...

Page 4: ...ha med s vil vi gjerne vite om det Finner du feil i manualen s setter vi pris p om du rapporterer inn dette ogs Send en e post til dokument hcp handicare no Reservedeler Bestilling av deler skal fort...

Page 5: ...er dekk batterikasser fj ring n dbrems og seteinnfestning Se figur Frontramme Frontrammen inneholder sveist frontramme forlengerramme hjulspindel m fj ring hjulnav felger dekk st tfanger rattstamme ra...

Page 6: ...2005 04 Side 5 Kan f s med f lgende tilbeh r Seteforskyvning Svingsete Karosseri Karosseriet best r av f lgende komponenter Motordeksel Batterideksel Deksel frontramme H yre bakskjerm Venstre bakskjer...

Page 7: ...frontrammen vil da st igjen p bakrammedelen Skifte motor differensial Det er flere m ter gj re dette p Det som st r nedenfor er slik vi anbefaler at det gj res 1 Bygg opp under bakrammen i bakkant av...

Page 8: ...lades s snart som mulig Batteri indikator ruller Batteriene p Raptor lades Lader er tilkoblet Batteri indikator blinker hvert 5 sekund Kontrollsystemet er i hvilemodus Batteri indikator blinker raskt...

Page 9: ...batterikobling Kontakt din service avdeling 4 s yler Frihjulsbryteren er aktivert eller bremsen er sl tt av Sjekk frihjulsbryteren eller bremsespaken 5 s yler Ikke i bruk 6 s yler Batteriladeren forhi...

Page 10: ...t PGDT Programmering skal kun utf res av kvalifisert personell med inng ende kjennskap til elektronikken og PGDT kontrollere generelt Feil programmering kan f re til et usikkert oppsett av kj ret yet...

Page 11: ...2 SP1a H ndholdt programmerer SP1a er en h ndholdt programmer som er beregnet p Solo Egis og S Drive kontrollere fra PG Drives Technology Ltd Prim rt er den ment til generell bruk du kan bruke den ti...

Page 12: ...i valgmodus forteller den deg hva du skal gj re videre Up Yes knapp Denne knappen brukes for bla oppover i menylisten for ke parameterverdier og for velge funksjoner Down No knapp Denne knappen brukes...

Page 13: ...ammering kan f re til et upassende oppsett av kj ret yet for f reren PGDT og Handicare fraskriver seg et hvert ansvar for tap eller skader hvis programmeringen av kontrolleren avviker fra fabrikkoppse...

Page 14: ...nne verdien er brukt n r kj ret yets Slow Fast bryter er satt til Fast Slow Denne verdien er brukt n r kj ret yets Slow Fast bryter er satt til Slow Verdiene er omtrentlig vist i enheter p 100ms og sa...

Page 15: ...ll fart bakover til full stopp er oppn dd Jo h yere verdien settes jo lengre tid tar det f stoppet Det er produsenten av kj ret yet som er ansvarlig for forsikre seg om at kj ret yets stopplengde fra...

Page 16: ...t yets Slow Fast bryter er satt til Fast Slow Denne verdien er brukt n r kj ret yets Slow Fast bryter er satt til Slow Verdiene er vist som en prosentandel av kj ret yets totale tilgjengelige effekt H...

Page 17: ...til 0V da vil kj reretningen v re revers Yes gir det motsatte 4 10 Sleep Timer Her kan man sette verdien for hvor lenge kj ret yet skal vente uten input f r det g r i dvale hvilemodus Hvis kj ret yet...

Page 18: ...et skal kun brukes for fastsl hvor du skal starte med din egen diagnostikk siden kontrolleren kan indikere feil i en annen tilknyttet komponent selv om det er kontrolleren selv som er defekt Erfarings...

Page 19: ...e 2 2 Blinker sakte Ingen feil er p vist i systemet Den sakte blinkingen indikerer at batteriene trenger lading En feil kan ha forekommet tidligere se kapittel 1 avsnitt 4 11 for finne ut hvordan du l...

Page 20: ...e og uskadet Sjekk ogs forbindelsen i pluggene 3 s yler Motoren har en kortslutning til en batterikobling pol Kontakt din service avdeling 4 s yler Bremsen er sl tt av Sjekk bremsespaken Ikke gjeldend...

Page 21: ...skt en feilmelding vil da vises p skjermen til SP1a La oss for eksempel anta at magnetbremsen er koblet fra feilmeldingen p skjermen til SP1a skal da v re f lgende Diagnosis Code 1500 solenoid brake f...

Page 22: ...vsnitt 3 7 1D02 8 Gasspak feil Se avsnitt 3 7 0A00 Blink Dvale modus Se avsnitt 3 11 1500 9 Brudd i magnetbrems krets Se avsnitt 3 9 1501 9 Kortslutning i magnetbrems krets Se avsnitt 3 9 1502 9 Overs...

Page 23: ...troller Operation and Installation er skrevet p engelsk og er p 74 sider Den har egen sidenummerering begynner p nytt V 2 SP1A manual fra PG Drives Technology Ltd Manualen SP1A Programmer for Solo Egi...

Page 24: ...EGIS SERIES SCOOTER CONTROLLER OPERATION INSTALLATION SK75326 6 PG DRIVES TECHNOLOGY...

Page 25: ...this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by PG Drives Technology Except as permitted by such terms no part o...

Page 26: ...5 3 6 Slow Fast Switch 5 3 7 Freewheel Switch 5 3 8 Reverse Alarm 5 4 Getting Ready to Drive 6 5 Tips for Using Your Controller 6 5 1 Driving General 6 5 2 Driving Technique 6 6 Precautions for Use 7...

Page 27: ...anty 17 Chapter 2 installation 19 1 Documentation 21 1 1 Egis Operation 21 1 2 Program Settings 21 1 3 Soft Stop 22 1 4 Other Information 22 2 Immobilizing the Scooter 22 2 1 Prevention of Unauthorize...

Page 28: ...5 8 3 Cables 36 9 Production Tests 37 9 1 Mounting 37 9 2 Cables and Connectors 37 9 3 Preset Settings 37 9 4 Operational Test 37 9 5 Test Drive 37 10 Electromagnetic Compatibility EMC 38 10 1 Emissio...

Page 29: ...5 2 2 Inset Mount Variant 52 6 Electromagnetic Compatibility EMC 53 6 1 Immunity and Emissions 53 6 2 Electro Static Discharge E S D 53 7 Production Tests 54 7 1 Mounting 54 7 2 Cables and Connections...

Page 30: ...PG DRIVES TECHNOLOGY VII EGIS SK75326 6 2 12 Battery Connections 61 2 13 Freewheel 61 2 14 Position 62 2 15 Production Tests 62 Chapter 5 Specifications 63 1 Electrical Specifications 65...

Page 31: ...dule Installation Chapter 3 Tiller Module Installation This chapter deals with the mounting connection wiring and setup procedures for the Tiller Module Chapter 4 W Chapter 4 W Chapter 4 W Chapter 4 W...

Page 32: ...PG DRIVES TECHNOLOGY 1 EGIS OPERATION SK75326 6 CHAPTER 1 OPERATION...

Page 33: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 2...

Page 34: ...on with other electronic equipment correct handling and operation of the unit will ensure maximum reliability Please read this user chapter carefully it will help you to keep your scooter reliable and...

Page 35: ...is an emergency If you do you may shorten the life of the scooter drive components Some scooters may have a keyswitch in addition to the normal on off switch the function of the keyswitch is the same...

Page 36: ...he reverse switch see section 3 4 the scooter will drive in either the forward or reverse direction 3 4 Reverse Switch This switch will only be fitted to the scooter if the throttle configuration is s...

Page 37: ...on a single bulb or LED type status indicator by a rapid flashing or on a TruCharge type status indicator by a rippling up and down of the battery gauge If you do not push the throttle as you switch...

Page 38: ...f the user falling out of the scooter as a result of a sudden braking action it is imperative that a restraining device such as a seat belt is supplied with the scooter and that it is in use at all ti...

Page 39: ...es with appropriate National and International EMC legislation PGDT accepts no liability for losses of any kind arising from failure to comply with this condition The scooter user must comply with all...

Page 40: ...e status indicator will ripple up and down whereas a single bulb or LED type status indicator will flash rapidly If the scooter does move contact your service agent P P P P Parking brak arking brak ar...

Page 41: ...oter This indicates that there is a fault Please follow this procedure Switch off the scooter Make sure that all connectors on the scooter are mated securely Check the condition of the battery If you...

Page 42: ...a battery connection Contact your service agent 3 Bar The freewheel switch or manual brake disengagement mechanism are operated This is instigated only on systems where there is a switch wired to the...

Page 43: ...the controller has detected a fault then to push the scooter you must mechanically disengage the parking brake Your scooter will be fitted with a special lever to do this Depending on the gear ratio...

Page 44: ...ter manufacturer If you use another type the battery gauge may be inaccurate The amount of charge in your batteries depends on a number of factors including the way you use your scooter the temperatur...

Page 45: ...battery is nearly discharged Failure to comply with this condition may leave the user stranded in an unsafe position such as in the middle of a road PGDT accepts no liability for losses of any kind a...

Page 46: ...result in a burn hazard or a fire hazard PGDT accepts no responsibility for losses of any kind from failure to comply with this condition Do not disconnect the batteries or open circuit the circuit br...

Page 47: ...restrictions given in your scooter user manual Note any changes you make for future reference Programming should only be conducted by healthcare professionals with in depth knowledge of PGDT electroni...

Page 48: ...will be void if the Egis Scooter Controller has Not been used in accordance with the Egis Scooter Controller Technical Manual SK75326 Been subject to misuse or abuse Been modified or repaired by non...

Page 49: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 18...

Page 50: ...PG DRIVES TECHNOLOGY 19 EGIS INSTALLATION SK75326 6 CHAPTER 2 INSTALLATION...

Page 51: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 20...

Page 52: ...fied State in the scooter user handbook that it is the responsibility of the person programming the controller to make sure that the stopping distance requirement is satisfied If the braking rate is l...

Page 53: ...scooter manufacturer is responsible for providing a means of preventing the use of the scooter while the batteries are being charged PGDT accepts no liability for losses of any kind arising from failu...

Page 54: ...mmendations for wiring for Egis Scooter Controller but PGDT accepts no responsibility for and accepts no liability for losses of any kind arising from the actual wiring arrangement used The scooter ma...

Page 55: ...ng term reliability of the scooter s electrical system Poor quality crimps may initially appear to be satisfactory but over time they may cause problems It is recommended that crimp quality is maintai...

Page 56: ...ble The scooter manufacturer must install a suitable circuit breaker to provide protection against short circuits in the battery wiring power loom or the control system Failure to comply with this cou...

Page 57: ...rs may result in poor control characteristics in particular speed stability on gradients may be affected see Programming and Diagnostic Technical Manual If you have any doubts about the suitability of...

Page 58: ...tion is given to the gauge of the wire used This connection should have no external capacitance connected to it and care should be taken not exceed the fuse rating if lights or other auxiliary functio...

Page 59: ...NEGATIVE INHIBIT BATTERY POSITIVE 3 4 CIRCUIT BREAKER 12V 12V BRAKE MOTOR TILLER CONNECTION DETAILS 1 2 3 4 5 6 7 8 9 10 1112 1314 SWITCHED 24V 24V 0 5A FUSED 12V 50mA or PGDT TILLER MODULE THROTTLE P...

Page 60: ...NEGATIVE INHIBIT BATTERY POSITIVE 3 4 12V 12V BRAKE MOTOR TILLER CONNECTION DETAILS 1 2 3 4 5 6 7 8 9 10 1112 1314 SWITCHED 24V 24V 0 5A FUSED 12V 50mA or PGDT TILLER MODULE THROTTLE POT FORWARD REVER...

Page 61: ...for details 6 3 2 ISO Test Resistor In order to detect the possible throttle wiring faults as defined by ISO 7176 14 it is recommended that a 10k resistor is installed as shown in the connection diagr...

Page 62: ...acceleration and the forward and reverse deceleration of the scooter Typical uses are to select between indoor or outdoor use or as is a requirement in certain countries to limit the scooter s speed...

Page 63: ...u have disengaged the brake and the scooter is switched off then it may be possible for the scooter to freewheel at potentially dangerous speeds Therefore do not push the scooter up or down inclines o...

Page 64: ...0 respectively PGDT can supply these parts or Molex can be contacted directly An optional rubber sealing boot is available for the connector please contact PGDT for details The maximum charging curren...

Page 65: ...l step up to indicate the scooter is charging Example To provide a charge inhibit function that is active when Inhibit is connected to 0V and is latching program as below Mode 1 Operation Latched If t...

Page 66: ...for details EGIS DIMENTION DIAGRAM 155 5mm 6 1 HOLE CTS 139 5mm 5 4 2 x Fixing Holes 5 5mm 114mm 4 5 8 2 Position The controller must be mounted in a position where it is not exposed to levels of wate...

Page 67: ...ouch these surfaces or that the user is warned not to touch these surfaces While 41 C 106 F is very close to normal body temperature prolonged contact with surfaces above 41 C 106 F can result in burn...

Page 68: ...controller is using the preset settings Refer to the Programming and Diagnostic Manual for detailed instructions Controllers are always supplied with the settings shown on the relevant data sheet 9 4...

Page 69: ...area of the wiring is minimized Route the positive and negative wires to each motor together Route the battery positive and negative wires together Where possible route the battery and motor looms to...

Page 70: ...ler enclosures non conductive Switch manufacturers should be able to provide appropriate advice and design rules Where controls and enclosures are conductive a low impedance electrical connection to t...

Page 71: ...closely match the battery The most important factor affecting the accuracy of the battery gauge is the resistance of the cable and connections between the battery and the controller The controller mus...

Page 72: ...PG DRIVES TECHNOLOGY 41 EGIS TILLER MODULE SK75326 6 CHAPTER 3 TILLER MODULE...

Page 73: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 42...

Page 74: ...These are Surface mount variant Inset variant 1 1 Surface Mount Variant The Surface Mount variant attaches to the tiller module from the outside See the following illustration The electronics compartm...

Page 75: ...LOGY 44 EGIS TILLER MODULE INSET Inset variant D50066 D50032 D50066 Consists of 1 TruCharge Display Module 1 Label and 1 Double sided Adhesive Gasket D50032 Consists of 1 TruCharge Display Module and...

Page 76: ...rface Mount Tiller Module has the dimensions shown in the following illustration 2 2 Inset Variant The Inset Tiller Module has the dimensions shown in the following illustration EGIS TILLER MODULE DIM...

Page 77: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 46 EGIS TILLER MODULE DIMENSIONS INSET 1 96 50 0mm 1 77 45 0mm 0 1 2 5mm 0 98 25 0mm 0 31 8 0mm 0 08 2 0mm 0 27 7 0mm 0 73 18 54 0mm Hole 0 12 3 1mm...

Page 78: ...ti static precautions are taken 3 2 Surface Mount Variant 3 2 1 Fixing The scooter s Tiller should be fitted with holes as suggested in the diagram below 3 2 2 Sealing The supplied single sided adhesi...

Page 79: ...secure the Tiller Module to the scooter s control panel See the following illustration If the Adhesive pad is being used to attach the Tiller Module then the screw holes either side of the central rec...

Page 80: ...slightly below the scooter s control panel Ensure that the metallic fixing hardware nuts washers etc do not touch the conductive tracks on the printed circuit board 3 2 2 Sealing The module should be...

Page 81: ...rs are as follows Molex Mini Fit Jr 4 socket receptacle 39 01 2040 PG Drives Technology TruCharge Display Cable PGDT Part number SA76199 Only use the PG Drives Technology TruCharge Display Cable numbe...

Page 82: ...Connections CON 1 EGIS TILLER MODULE CONNECTION INSET Hole 0 12 3 1mm ESD Drain Connection CON 1 1 2 3 24V Fused Status Indicator S Drive Pin 10 0V EGIS TILLER MODULE CONNECTION SURFACE 24V Fused Sta...

Page 83: ...nt This is an optional connection and may not be required refer to section 6 2 for details If the connection is required then connection point 4 in the Molex Mini fit jr 4 way connector must be utiliz...

Page 84: ...er you should take the following precautions to prevent high levels of energy entering the scooter s electronic system The highest degree of protection can be achieved by making the tiller enclosure s...

Page 85: ...then switch the scooter on The TruCharge display should ripple up and down When you have observed that all the bars illuminate release the throttle and the display should now become steady and indica...

Page 86: ...PG DRIVES TECHNOLOGY 55 EGIS WARNING SUMMARY SK75326 6 CHAPTER 4 WARNING SUMMARY...

Page 87: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 56...

Page 88: ...ensure the risk areas identified below have been addressed within their own scooter designs and associated documentation 2 Warnings 2 1 Driving Technique The scooter user must be capable of driving a...

Page 89: ...ing from failure to comply with this condition It is the responsibility of the scooter manufacturer to ensure that the scooter complies with appropriate National and International EMC legislation PGDT...

Page 90: ...ly with this condition Do not disconnect the batteries or open circuit the circuit breaker while charging is in progress Failure to observe this condition could result in a burn hazard or a fire hazar...

Page 91: ...odified or repaired by unauthorized persons Chapter 1 Section 14 2 9 Program Settings Programming should only be conducted by healthcare professionals with in depth knowledge of PGDT electronic contro...

Page 92: ...roughout the scooter wiring system and that the workmanship associated with the wiring system is of a good enough quality Failure to meet this condition could result in intermittent operation sudden s...

Page 93: ...in temperature Under such conditions the scooter manufacturer should ensure that either the user cannot touch these surfaces or that the user is warned not to touch these surfaces While 41 C 106 F is...

Page 94: ...PG DRIVES TECHNOLOGY 63 EGIS SPECIFICATIONS SK75326 6 CHAPTER 5 SPECIFICATIONS...

Page 95: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 64...

Page 96: ...us Output Status Output Status Output Status Output Status Output 12V 50mA source R R R R Reverse Alarm Output everse Alarm Output everse Alarm Output everse Alarm Output everse Alarm Output 24V 50mA...

Page 97: ...EGIS SK75326 6 PG DRIVES TECHNOLOGY 66...

Page 98: ...1A PROGRAMMER FOR SOLO EGIS AND S DRIVE CONTROLLERS PROGRAMMING AND DIAGNOSTICS SK73762 6 PG DRIVES TECHNOL PG DRIVES TECHNOL PG DRIVES TECHNOL PG DRIVES TECHNOL PG DRIVES TECHNOLOG OG OG OG OGY Y Y Y...

Page 99: ...this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by PG Drives Technology Except as permitted by such terms no part o...

Page 100: ...rward Decel n 9 4 3 Reverse Accel n 9 4 4 Reverse Decel n 10 4 5 Max Forward Speed 10 4 6 Min Forward Speed 11 4 7 Max Reverse Speed 11 4 8 Min Reverse Speed 11 4 9 Invert Throttle 12 4 10 Sleep Timer...

Page 101: ...5 3 5 Trip Type 5 Not Used 25 3 6 Trip Type 6 Inhibit Active 25 3 7 Trip Type 7 Throttle Trip 26 3 8 Trip Type 8 Possible Controller Trip 26 3 9 Trip Type 9 Solenoid Brake Trip 26 3 10 Trip Type 10 Hi...

Page 102: ...rse 38 4 6 Motor or Brake Becomes Very Warm 39 4 7 Batteries Discharge Very Quickly 39 5 Servicing of Defective Units 40 Chapter 5 S Drive Diagnostics 41 1 Introduction 43 2 S Drive Trip Table 43 3 Tr...

Page 103: ...s 51 Chapter 6 Warning Summary 53 1 Introduction 55 2 Warnings 55 2 1 Introduction 55 2 2 Using The SP1a 55 2 3 Using The SP1a Diagnostics 56 2 4 Forward Accel n 56 2 5 Forward Decel n 56 2 6 Reverse...

Page 104: ...ostics Chapter 4 Egis Diagnostics Chapter 4 Egis Diagnostics Chapter 4 Egis Diagnostics This chapter deals specific trip types and codes pertaining wto the Egis Controller Chapter 5 S Chapter 5 S Chap...

Page 105: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY VIII...

Page 106: ...PG DRIVES TECHNOLOGY 1 SP1A PROGRAMMING SK73762 6 CHAPTER 1 PROGRAMMING...

Page 107: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 2...

Page 108: ...ogramming should only be conducted by competent personnel with in depth knowledge of PGDT electronic controllers Incorrect programming could result in an unsafe set up of a vehicle for a user PGDT acc...

Page 109: ...to the controller and has a context sensitive help function available to guide users through the menus The SP1a can also display error messages from the controller which allows any problems with the v...

Page 110: ...lls you what each option does In options it tells you what to do next SP1A KEYPAD LAYOUT Help Button This button steps up through the menu lists increases the value of settings and selects functions U...

Page 111: ...gy if there is the slightest doubt On a more general note it is possible to set up a controller so that it is unsuitable for some users or even some vehicles In addition the SP1a programmer should not...

Page 112: ...al and the controller can be simply reset by switching off then on again Different versions of the SP1a are fitted with different connectors D49371 programmers are designed to program Solo controllers...

Page 113: ...as tripped If a trip occurs when the SP1a is already connected then no diagnostic information will appear When the SP1a is connected to a PGDT programmable controller the electromagnetic compatibility...

Page 114: ...ill be relevant Setting this value too high could cause the scooter to tip when accelerating up a slope 4 2 Forward Decel n Adjusts the value for forward deceleration or braking of the vehicle in incr...

Page 115: ...taken to reach standstill from full reverse speed i e the higher the value the slower the deceleration It is the responsibility of the scooter manufacturer to ensure that the emergency stopping distan...

Page 116: ...ometer is in the Slow position If there is no Slow Fast switch fitted then only the Fast value will be relevant 4 7 Max Reverse Speed This sets the MAXIMUM reverse speed of the scooter So long as a Sl...

Page 117: ...system setting Throttle Invert Polarity to No means that if throttle potentiometer wiper is approaching the high reference then direction will be forwards Yes is opposite to this On a single ended ty...

Page 118: ...PG DRIVES TECHNOLOGY 13 SP1A DIAGNOSTICS SK73762 6 CHAPTER 2 DIAGNOSTICS...

Page 119: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 14...

Page 120: ...apter should only be used to decide the starting point of your own diagnosis as it is possible for the controller to indicate a trip in another component even though the controller itself may be defec...

Page 121: ...the batteries require charging A trip may have occurred previously refer to Chapter 1 section 4 11 for details of how to read the controller s system log then section 3 1 to establish the trip type 2...

Page 122: ...ttery and diagnostics indicator If you look at the below diagram you will see that 10 different types of trip are defined The number of bars flashing rapidly on the TruCharge display indicates the tri...

Page 123: ...ts a Motor Wiring Trip then the single lamp or LED will flash three times pause and then flash three times and so on The flash sequence represents the Trip Code which would be displayed if a TruCharge...

Page 124: ...ld be as below Diagnosis Code 1500 solenoid brake fault check brakes and connections Press enter to continue From the above you can see there is a 4 digit number this is known as the trip code in this...

Page 125: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 20...

Page 126: ...PG DRIVES TECHNOLOGY 21 SP1A SOLO DIAGNOSTICS SK73762 6 CHAPTER 3 SOLO DIAGNOSTICS...

Page 127: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 22...

Page 128: ...lo Trip Table 0810 7 8 Throttle Trip Ref to Section 3 7 Possible Controller Trip 1400 3 Motor Wiring Trip Ref to Section 3 3 1500 9 Solenoid Brake Trip Ref to Section 3 9 1502 9 Solenoid Brake Trip Re...

Page 129: ...t in the driving position Check the controller voltage Refer to 3 6 6 Bar A throttle trip is indicated Make sure that the throttle is in the rest position before switching on the scooter Check the con...

Page 130: ...e then the controller may be defective Refer to section 5 3 4 Trip Type 4 Parking Brake Off This occurs if the freewheel switch is operated whilst the vehicle is driving or if the freewheel switch is...

Page 131: ...ATT ve nominal 0 25V P2 pin 3 If the 10 k ISO Test resistor is used with single ended throttle the nominal value at Wiper is 0 188V If the throttle input is functioning correctly and the trip is still...

Page 132: ...st common reasons for this are overcharging of the battery or bad connections between the controller and the batteries Check the batteries and the connections to them If the trip is still present afte...

Page 133: ...his Secondly check the voltage at the controller s slow fast input On a correctly functioning system the voltage should be as below If the voltages are incorrect then check the wiring and connectors t...

Page 134: ...n 5 4 6 Motor or Brake Becomes Very Warm The motor will become very warm if it is being overloaded One cause maybe that the solenoid brake is jamming To check this refer to the vehicle manufacturer s...

Page 135: ...or a PGDT approved service organization for repair Opening or making any unauthorized adjustments or modifications to the controller or its components will invalidate any warranty and may result in h...

Page 136: ...PG DRIVES TECHNOLOGY 31 SP1A EGIS DIAGNOSTICS SK73762 6 CHAPTER 4 EGIS DIAGNOSTICS...

Page 137: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 32...

Page 138: ...4 0A00 Blink Sleep Mode Ref to section 3 11 1D02 8 Throttle Trip Ref to section 3 7 Trip Code Trip Type Description Throttle Trip Ref to section 3 7 Possible Controller Trip Throttle Trip Ref to sect...

Page 139: ...indicated Make sure that all connections are secure Contact your service agent 8 Bar 9 Bar An excessive voltage has been applied to the controller This is usually caused by a poor battery connection...

Page 140: ...n made then the controller may be defective Refer to section 5 3 4 Trip Type 4 Parking Brake Off This occurs if the freewheel switch is operated whilst the vehicle is driving or if the freewheel switc...

Page 141: ...pin 7 to BATT ve nominal 2 5V Lo Ref pin 5 to BATT ve nominal 0 25V Single ended throttle Hi Ref pin 12 to BATT ve nominal 4 75V Wiper pin 7 to BATT ve nominal 0 25V Lo Ref pin 5 to BATT ve nominal 0...

Page 142: ...e battery voltage has risen above 38V for a 24V controller or above 42V for a 36V controller The most common reasons for this are overcharging of the battery or bad connections between the controller...

Page 143: ...roller s slow fast input On a correctly functioning system the voltage should be as below If the voltages are incorrect then check the wiring and connectors to the slow fast switch Tiller pin 9 0V 0 5...

Page 144: ...y Warm The motor will become very warm if it is being overloaded One cause maybe that the solenoid brake is jamming To check this refer to the vehicle manufacturer s instructions 4 7 Batteries Dischar...

Page 145: ...or a PGDT approved service organization for repair Opening or making any unauthorized adjustments or modifications to the controller or its components will invalidate any warranty and may result in h...

Page 146: ...PG DRIVES TECHNOLOGY 41 SP1A S DRIVE DIAGNOSTICS SK73762 6 CHAPTER 5 S DRIVE DIAGNOSTICS...

Page 147: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 42...

Page 148: ...11 Inhibit 1 Active Ref to section 3 6 1 Inhibit 2 Active Ref to section 3 6 2 Inhibit 3 Active Ref to section 3 6 3 0E07 7 Throttle Trip Ref to Section 3 7 0E08 7 Throttle Trip Ref to Section 3 7 150...

Page 149: ...ed Check the position of the switch or lever Check the controller voltage Refer to 3 4 4 Bar Not used 5 Bar The controller is being inhibited from driving this may be because the battery charger is co...

Page 150: ...nd wiring If the trip is still present after the above checks have been made then the controller may be defective Refer to section 5 3 4 Freewheel Mode Engaged This occurs if the freewheel switch is o...

Page 151: ...se for inhibit 3 input is for disabling the vehicle s drive when the Off board charger is connected via the tiller Check that the battery charger is disconnected If the charger is disconnected then th...

Page 152: ...entiometer Wiper 2F01 7 Throttle displaced at power up If the throttle input is functioning correctly and the trip is still present then the controller may be defective Refer to section 5 3 8 Trip Typ...

Page 153: ...ns have been checked then the controller may be defective Refer to section 5 3 11 Blink System Asleep To use the scooter once it has been immobilized by the Sleep Timer function turn the scooter off a...

Page 154: ...rake is not jammed Refer to the vehicle manufacturer s instructions to see how to do this Secondly check the voltage at the controller s slow fast input On a correctly functioning system the voltage s...

Page 155: ...the voltages are correct and the trip is still present then the controller may be defective Refer to section 5 4 6 Motor or Brake Becomes Very Warm The motor will become very warm if it is being overl...

Page 156: ...ed to PGDT or a PGDT approved service organization for repair Opening or making any unauthorized adjustments or modifications to the controller or its components will invalidate any warranty and may r...

Page 157: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 52...

Page 158: ...PG DRIVES TECHNOLOGY 53 SP1A WARNING SUMMARY SK73762 6 CHAPTER 6 WARNING SUMMARY...

Page 159: ...SP1A SK73762 6 PG DRIVES TECHNOLOGY 54...

Page 160: ...ings listed below 2 Warnings 2 1 Introduction Programming should only be conducted by competent personnel with in depth knowledge of PGDT electronic controllers Incorrect programming could result in a...

Page 161: ...that the emergency stopping distance is within the distance specified for the country in which the scooter will be used For countries requiring CE marking this is as specified in EN12184 Chapter 1 Sec...

Page 162: ...rrect or badly effected repair Chapter 3 Sections 1 2 10 Batteries Discharge Very Quickly The ambient temperature has a significant effect on battery capacity Therefore if the temperature is lower tha...

Page 163: ...ted by healthcare professionals with in depth knowledge of PGDT electronic controllers An incorrect or badly effected repair could result in an unsafe set up of a scooter PGDT accept no liability for...

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