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User Manual MCx-xxxAS-1.05 

 

 

 

Page 7 of 18

                                                                                                                         

www.hanbayinc.com | 1 800 315 4461      

Rev.2021.8                                                                                                                                                                              [email protected] 

Speed and Torque Settings 

 
During normal operation, the actuator will try to reach the speed set by “

MaximumSpeed

”. If the torque required 

to reach this speed exceeds the actuator model’s capability, the actuator will automatically slow down. Please 
refer to the tables in the Speed and Torque Details section for 

each actuator model’s torque capability. 

 
To accommodate different valves and other applications with different torque requirements, the actuator can be 
set to apply different torque on the valve stem when in the seating mode. Torque during normal operation is 
always 100% of the actuator’s capability. 
 
To deal with sticking valves, at the beginning of the first reversing movement after the seating (“zeroing”) of the 
valve, the actuator 

will apply double the power set by “

MaximumPower”

 (up to 100% power.)   

This “pull out” function is always enabled. 
 

Register name 

Address 

Max  Min 

Default  Actuator 

address 

Function 
code 

Register 
address 

Register 
new value 

CRC 

MaximumSpeed  0x0000 

N/A 

Example:

 Set Maximum speed to 0 in actuator 

number 8

 

0x08 

0x06 

0x0000 

0x0000 

0x---- 

1 byte 

1 byte 

2 bytes 

2 bytes 

2 bytes 

 

Possible values for the 

MaximumSpeed

 

register are shown in the following table. To see how these values 

relate to physical speed, see the Speed and Torque Details section. 
 

Maximum speed value 

Speed level 

16% 

33% 

66% 

100% 

 
 
 

Register name 

Address 

Max  Min 

Default  Actuator 

address 

Function 
code 

Register 
address 

Register 
new value 

CRC 

MaximumPower  0x0001 

N/A 

Example: 

Set Maximum power to 3 in actuator 

number 9

 

0x09 

0x06 

0x0001 

0x0003 

0x---- 

1 byte 

1 byte 

2 bytes 

2 bytes 

2 bytes 

 

Possible values for the 

MaximumPower

 

register are shown in the following table. To see how these values 

relate to physical torque values, see the Speed and Torque Details section. 
 

Maximum power value 

Power level 

16% 

33% 

66% 

100% 

 

 

 
 
 
 

 
 

 

WARNING:

 

High power settings can supply enough torque to damage your valve. 

Please be cautious, especially when using the 100% power setting.

 

Note:  The 66% and 100% power settings have the following particularities: 

-

 

Supply voltage needs to be min. 14 VDC for 66% setting 

-

 

Supply voltage needs to be min. 16 VDC for 100% setting 

-

 

When operating above 20 VDC and 66% power, Duty cycle is reduced to 50% - 25% 
maximum. At these levels, the electronics produce more heat which must be dissipated 
(depending on environmental temperature) 

Summary of Contents for MC-AS-1.05 Series

Page 1: ...ignal and Feedback 3 Serial Port Connection 3 OPERATION 4 DIP switches 4 Set the communication parameters 4 Set the actuator address 5 Modbus Protocol 6 Speed and Torque Settings 7 Speed and Torque De...

Page 2: ...standard with a Turck 6 position connector and a 20 cable with plug Cut the cable to the length required and then connect according to the following wire color schematic Pins indicate the connection...

Page 3: ...Signal and Feedback Locate the correct connection terminals as shown in the picture on p 2 then connect your communication wires to PIN 3 and PIN 4 grey and pink wires as shown below Serial Port Conn...

Page 4: ...n the signal is decreased with DIP 12 in the OFF position Putting DIP 12 in the ON position will cause counter clockwise turning for a decrease in signal For changes in DIP 12 position to take effect...

Page 5: ...0 1 1 0 1 14 0 0 1 1 1 0 15 0 0 1 1 1 1 16 0 1 0 0 0 0 17 0 1 0 0 0 1 18 0 1 0 0 1 0 19 0 1 0 0 1 1 20 0 1 0 1 0 0 21 0 1 0 1 0 1 22 0 1 0 1 1 0 23 0 1 0 1 1 1 24 0 1 1 0 0 0 25 0 1 1 0 0 1 26 0 1 1...

Page 6: ...e is not supported Actuator memory map Address DEC Address HEX Offset Register Name Type 0 0x0000 4001 MaximumSpeed Holding registers READ and WRITE 1 0x0001 4002 MaximumPower 2 0x0002 4003 NumberOfTu...

Page 7: ...eed to 0 in actuator number 8 0x08 0x06 0x0000 0x0000 0x 1 byte 1 byte 2 bytes 2 bytes 2 bytes Possible values for the MaximumSpeed register are shown in the following table To see how these values re...

Page 8: ...ess 0x0001 Seating Torque in lbs Operating torque is 100 12VDC 24VDC 0 23 0 17 35 1 11 1 30 60 2 7 2 55 115 3 4 3 70 145 NOTE If actuator is RCK xxxAS divide torque values by 3 To convert in lbs to Nm...

Page 9: ...0x0B 0x06 0x0003 0x0000 0x 1 byte 1 byte 2 bytes 2 bytes 2 bytes The InputRangeLow register allows the user to set the lower limit of the input signal i e the value of the input signal at which the ac...

Page 10: ...ing the valve completely This enables a new fully closed position to be established based on normal wear of the valve seat If the value in TargetPosition is the same as the value in InputRangeHigh the...

Page 11: ...alLostPosition register The default value is 0xFFFF DEC 65535 The actuator will ignore the lost signal and simply remain in its current position If the value is between InputRangeLow and InputRangeHig...

Page 12: ...lt Actuator address Function code Register address Qty of registers CRC StatusRegister 0x0015 N A N A N A Example Read the status register in actuator number 32 0x20 0x04 0x0015 0x0001 0x 1 byte 1 byt...

Page 13: ...It will turn clockwise until the actuator has reached the fully closed position of the valve If the actuator is being controlled via Modbus protocol i e TargetFromRS485Flag register contains value 0...

Page 14: ...s alone can solve basic problems See the Calibration section above for more details If the actuator does not move try following these steps 1 Re calibrate the actuator This will move the actuator rega...

Page 15: ...User Manual MCx xxxAS 1 05 Page 15 of 18 www hanbayinc com 1 800 315 4461 Rev 2021 8 hanbaysales hanbayinc com ACTUATOR DIMENSIONS MCJ MCL MCM xxxAS models MCH xxxAS models...

Page 16: ...User Manual MCx xxxAS 1 05 Page 16 of 18 www hanbayinc com 1 800 315 4461 Rev 2021 8 hanbaysales hanbayinc com MCF xxxAS models...

Page 17: ...User Manual MCx xxxAS 1 05 Page 17 of 18 www hanbayinc com 1 800 315 4461 Rev 2021 8 hanbaysales hanbayinc com PART NUMBER BREAKDOWN Full Hanbay Part Number...

Page 18: ...9 Px 10 3 Actuator Part Number Refer to part number breakdown for available options QR Code Scan this QR code for a direct link to the user manual for your unit Actuator Serial Number This serial numb...

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