Hamilton Engineering EVO HW 299 Series Installing, Operating & Maintaining Download Page 1

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INSTALLING, OPERATING & MAINTAINING

EVO 299.2/.3–599.2/.3 High Efficiency

Water Heaters and Heating Boilers

EVO 299.2/.3–599.2/.3

300,000 BTU/hr

399,000 BTU/hr

630,000 BTU/hr

Do not store or use gasoline or other flammable vapors

and liquids in the vicinity of this or any other appliance

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance
• Do not touch any electrical switch
• Do not use any phone in your building
Immediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier instructions. If you cannot

reach your gas supplier, call the fire department.

If the information in this manual is not

followed exactly, a fire or explosion may

result causing property damage, personal

injury or death.

WARNING

New York

Massachusetts

SCAQMD

CEC Listed

MEA 425-05-E C1-0319-441 Compliant Rule1146.2 California Energy Commission

ANSI Z21.13-2014/CSA 4.9-2014

UL 795-2011/CSA 3.4

SCAQMD 1146.2

WARNING

These appliances MUST be installed by a properly licensed individual in

the City and State which the unit is being installed. All start up adjustments

and subsequent service work must be done by a similarly licensed

contractor or a factory trained service individual. Failure to comply could

result in loss of warranty and or severe personal injury, death and or

substantial property damage.

These instructions are required to be

kept with the appliance on the left side, in the pocket

provided.

Summary of Contents for EVO HW 299 Series

Page 1: ...his manual is not followed exactly a fire or explosion may result causing property damage personal injury or death WARNING New York Massachusetts SCAQMD CEC Listed MEA 425 05 E C1 0319 441 Compliant Rule1146 2 California Energy Commission ANSI Z21 13 2014 CSA 4 9 2014 UL 795 2011 CSA 3 4 SCAQMD 1146 2 WARNING These appliances MUST be installed by a properly licensed individual in the City and Stat...

Page 2: ...LL MODELS A FACTORY ENGINEERED VENTING SYSTEM MAY ALLOW FOR EXCEPTIONS CONSULT FACTORY FOR DETAILS THIS HEATER INSTALLATION MUST CONFORM TO THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 AND OR CAN CGAB149 INSTALLATION CODES STATE AND LOCAL CODES MIGHT ALSO APPLY TO INSTALLATION WHERE REQUIRED BY THE AUTHORITY HAVING JURISDICTION THE INSTALLATION MUST CONFORM TO THE STANDARDS...

Page 3: ...F Water Heating Schematic Drawings 31 35 PART 6 START UP PROCEDURES 36 A Items to Be Checked Before Lighting the EVO 36 B Lighting Instructions 36 37 C Operating Instructions 37 D Adjusting the Temperature on the EVO Display 37 E Sequence of Operation 38 PART 7 SERVICING 38 A Servicing The EVO 38 B Placing the EVO Into Normal Operation 38 C EVO Soft Lockout Codes 39 D EVO Hard Lockout Codes 41 E T...

Page 4: ...ature drops to 37 F a burn cycle will be initiated and will shut down as soon as the supply water temperature has reached 50 F Power and gas must be left on for this function to operate The appliance s primary controller the HOT BCB and BDB boards operate all functions of needed control and safety It contains sophisticated logic that allows it to operate at very precise temperatures while minimizi...

Page 5: ...5 PART 1 GENERAL INFORMATION BDB Boiler Display Board CDB Cascade Display Board BCB Boiler Control Board CCB Cascade Control Board EDB Eeprom Data Board contains all operating parameters of CCB and BCB ...

Page 6: ...ace Hysterese Blocking set temperature offset temperature hysterese is starting temperature for the boiler ICM Interface Cascade Manager with or without WiFi Indirect Tank Sanitary hot water tank with a built in heat exchanger INI Baseline data initialization runs by default every 14 days Lead lag system If plant production is operating heavily the lead lag system will bring in the secondary boile...

Page 7: ... 379 999 466 582 776 26 4 20 3 17 6 8 5 204 lbs HW 599 630 000 up to 611 100 up to 598 500 734 917 1223 39 6 23 6 26 4 9 4 260 lbs 3 4 1 Reference dimensions are 10 All dimensions are 1 Custom Dwg No Customer Job name Scale Description Drawn Revised by Checked Apv by Revision MM DD YY Date Condensate Waste Air Vent Air In A Exhaust Out A Front View Condensate Waste Condensate Waste Condensate Trap...

Page 8: ...he cover see Figure 1 4 on the next page If the EVO is set up for liquefied petroleum LP gas some geographic areas follow the Uniform Mechanical Code section 304 6 Liquefied petroleum gas burning appliances shall not be installed in a pit basement or similar location where heavier than air gas might collect Appliances so fueled shall not be installed in a below grade under floor space or basement ...

Page 9: ...circumstances shall Hamilton Engineering Inc be held liable for any such water damage whatsoever E PRESSURE RELIEF VALVE FIGURE 1 4 HOW TO REMOVE THE FRONT COVER 1 TURN OFF POWER TO UNIT X1 1 2 3 4 120VAC L1 120VAC L2 Neutral Ground 240VAC Split Phase Customer Supplied X3 1 2 3 4 CR1 A1 A2 03 CR1 12 11 14 42 41 44 CR2 A1 A2 X4 1 2 3 M 04 3 04 3 04 5 04 6 04 5 04 5 12 11 14 03 42 41 44 03 12 11 14 ...

Page 10: ...brought in to correct the problem The electrical requirements are for standard 208 240 volt split phase 50 60 Hz 15 Amp service When the unit is first powered on there is a self setting of the electronics for 50 Hz or 60 Hz At every power up the electronics will take a couple of seconds to compare the pulses of the power to the pulses of the crystal which is built into the electronics Then all tim...

Page 11: ... 22 Red Black 22 Red Black 22 Yellow Black 22 Yellow Black 22 Violet 22 Violet 18 Yellow 18 Yellow 18 Yellow 18 Yellow 18 Black 18 Blue White 18 Blue White 22 Grey 22 Grey 22 Orange 22 Orange 22 Green 22 Black 22 Red 22 White 22 Red 18 Red 03 3 11 PART 2 ELECTRICAL B INTERNAL WIRING CONNECTION continued FIGURE 2 1 2 FIELD WIRING CONNECTIONS A Outdoor Sensor outdoor air sensor set point will adjust...

Page 12: ...hting instructions in Part 6 Section B Page 38 This will prevent high pressure from reaching the valve Failure to do so may damage the gas valve In the event the gas valve is exposed to a pressure greater than 14 water column the gas valve must be replaced Never use an open flame match lighter etc to check gas connections B GAS PIPING The gas piping must be sized for the proper flow and length of ...

Page 13: ...5 150 200 BTUs per HR x 1 000 3 4 0 824 363 249 200 171 152 138 127 118 111 104 93 84 72 1 1 049 684 470 377 323 286 259 239 222 208 197 174 158 135 1 1 4 1 380 1 404 965 775 663 588 532 490 456 428 404 358 324 278 1 1 2 1 610 2 103 1 445 1 161 993 880 798 734 683 641 605 536 486 419 2 2 067 4 050 2 784 2 235 1 913 1 696 1 536 1 413 1 315 1 234 1 165 1 033 936 801 Nominal Iron Pipe Internal Diamet...

Page 14: ...e Minimum load at ignition of a single unit in a multiple unit rack Maximum load all appliances on at full fire that are being tested and any other gas fired equipment on the same gas supply How and where to measure All gas pressure tests must be taken at the gas manifold inlet external to the EVO see diagram Gas pressure for minimum load should be measured the moment after the gas valve opens on ...

Page 15: ...ons greater than 80 F please use the following table in adjusting your CO2 for optimum performance TABLE 3 3 COMBUSTION FUEL RELATED ADJUSTMENT TABLE Inlet air T variation Setup at minimum incoming air temperature Setup at maximum incoming air temperature 80 F Reduce CO2 0 2 Increase CO2 0 2 100 F Reduce CO2 0 3 Increase CO2 0 3 120 F Reduce CO2 0 4 Increase CO2 0 4 TABLE 3 4 CO2 ADJUSTMENT TABLE ...

Page 16: ... 2 for the minimum setting first remove the protective cap Turn the screw clockwise to increase or counter clockwise to decrease the CO2 percentage On the HW 599 you only are allowed to set the gas valve at the right side the left gas valve is set by the manufacturer See Section H page 17 for special instructions on replacing both gas valves in a model 599 If the measuring process takes more than ...

Page 17: ...set up to factory specifications before any combustion related adjustments can be performed on the right hand valve An electronic manometer must be used as it will be set to a scale of 0 01 WC The adjustment screw 1 see Figure 3 3 page 15 normally used for setting maximum flow rate must be turned counterclockwise until it begins to click when turned The screw will not fall out but will be fully re...

Page 18: ...IENCY TESTING AND RATINGS ARE BASED ON A SEALED TWO PIPE VENT SYSTEM HOWEVER MANY OTHER VENT CONFIGURATIONS ARE AVAILABLE AS FACTORY ENGINEERED SOLUTIONS PLEASE CONTACT THE FACTORY IF EXCEPTIONS ARE REQUIRED FOR YOUR INSTALLATION SPECIALVENTING SYSTEM DESIGN NOTES It is extremely important to follow these venting instructions carefully Failure to do so can cause severe personal injury death or sub...

Page 19: ...of the cabinet should be the diameter and material indicated in the Venting Specifications Table above It is very important that you plan the location properly to eliminate long pipe runs and excessive fittings Inlet pipe size must not be reduced Do not combine the inlet air or exhaust with any other inlet or exhaust pipe including either to an additional similar appliance unless you have purchase...

Page 20: ...take and exhaust must be properly cleaned and glued if plastic and sealed per the manufacturer s directions if stainless for a pressure tight joint Several methods for venting the EVO can be found in Figures 4 2 through 4 6 of this section Use these layouts as guidelines certain site conditions such as multiple roof lines pitches may require venting modifications consult Hamilton Engineering Compa...

Page 21: ...ppliances 2 A through the wall mechanical draft venting system of other than direct vent type shall terminate at least 4 ft 1 2 m below 4 ft 1 2 m horizontally from or 1 ft 300 mm above any door operable window or gravity air inlet into any building The bottom of the vent terminal shall be located at least 12 in 300 mm above finished ground level 3 The through the wall vent terminal of a direct ve...

Page 22: ...nt Elevation 8 18 Minimum 24 Maximum Front Elevation Multiple Vents 8 18 Minimum 24 Maximum OR min min 22 PART 4 VENTING B VENTING THE EVO continued PLEASE NOTE Exhaust must not terminate beneath an overhang IMPORTANT NOTE All vent pipes must be glued properly supported and the exhaust must be pitched a minimum of a 1 4 per foot back to the heater to allow drainage of condensate All stainless vent...

Page 23: ... 12 above Maximum snow level whichever is greater 18 Minimum 24 Maximum 8 Minimum Install Flanged Break Point To Check Non Return Damper During Anual Maintenance Min 12 Above Parapet wall if within 10 of wall Recommended Drain Fitting Before Vertical Run Install Flanged Break Point to Check Non Return Damper During Annual Maintenance CPVC only 1 4 per ft slope to appliance All horizontal runs must...

Page 24: ...be set up this way NOTE Stated efficiencies are based on ducted air using room air may effect efficiency FIGURE 4 5 VERTICAL TERMINATION FIGURE 4 6 SIDEWALL TERMINATION As long as the boiler room remains under a positive pressure under all operating conditions of the building this is a perfectly acceptable option Generally all this requires is an external free air source typically just two properl...

Page 25: ...both inlet and exhaust piping for the EVO HW 299 maximum combined equivalent length is 225 feet Required 6 Pcs 90 elbow 6 x 5 30 equivalent feet 30 equivalent feet Required 20 of Plastic PVC Pipe 20 x 1 20 equivalent feet 20 equivalent feet Required Inlet air in vertical termination 2 90 elbows bird screen 11 equivalent feet Required Exhaust coupling 1 equivalent foot Total Friction Loss in equiva...

Page 26: ...ncy appliance therefore this unit has a condensate removal system Condensate is nothing more than water vapor derived from the combustion products similar to an automobile when it is initially started This condensate does have a low pH and should be treated with a Condensate Neutralizer Filter This filter contains either lime or marble rocks which will neutralize the condensate The outlet of the f...

Page 27: ...n above are for clean closed loop systems PART 5 PIPING A HYDRONIC HEATING BOILER PIPING The EVO is designed to function in a closed loop minimum 12 PSI System Never let the EVO operate without a minimum of 10 PSI water pressure this assures that the EVO heat exchanger can be completely purged of air failure to do so could cause damage It is important to note that the EVO Boiler is flow dependent ...

Page 28: ...ecked Apv by Revision AE 12 13 10 Schematic Piping Diagram PID 3 HWH to HSS IHET B 1 CNK B 3 B 2 CD CD CD CD BP 1 BP 2 BP 3 CW HWR HWS HWR IHET ET From System Make up Water TS ZH ZP 1 HSS TS Supply to HSS Return from HSS To System Temperature Pressure gauge HWR Hot Water Return HWS Hot Water Supply CD Condensate Drain B EVO Boiler Stand Mounted CNK Condensate Neutralizer IHET Indirect DHW Tank ET ...

Page 29: ...he strainer may be necessary For boiler water and or odd water systems please make note of these additional guidelines Thoroughly flush the system without boiler connected to remove sediment The high efficiency heat exchanger can be damaged by build up or corrosion due to sediment Do not use petroleum based cleaning or sealing compounds in the boiler system Gaskets and seals in the system may be d...

Page 30: ...ncy can be obtained through use of our optional CWIS Cold Water Injection System in any Hamilton Storage Tank 3 Isolation valves should be installed on each heater and on the cold and hot water system connections Upon completion of piping fill and properly purge of all air Open all valves and start circulating pump Consult Hamilton Engineering for specific piping diagrams for your application at 8...

Page 31: ...stomer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision AE 09 17 10 Schematic Piping Diagram PID 1 HWD to 1 HET TMV CW HWR TWR TWS HWS CW HWS CD HWR TWR TMV HET ET WH CD CNK To System From System Make up Water CW TS LEGEND HWR Hot Water Return HWS Hot Water Supply CD Condensate Drain WH Water Heater with Stand Pump B...

Page 32: ... 12 17 10 1 Reference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision 5562 Schematic Piping Diagram PID 3 HWD to 1 HET CW HET HWS HET To System CW TS CW HWR HWR ET From System Make up Water LEGEND HWR Hot Water Return HWS Hot Water...

Page 33: ...d Water TS From Tank To Tank Reference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision 5562 Schematic Piping Diagram PID 3 HWD to 1 HET CW HET HWS HET To System CW TS CW HWR HWR ET From System Make up Water LEGEND HWR Hot Water Ret...

Page 34: ...ference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision AE 12 17 10 Schematic Piping Diagram PID 3 HWD to 1 HET CWIS HET HWS CW CWIS To System TS CW HWR HWR ET From System Make up Water LEGEND HWR Hot Water Return HWS Hot Water Sup...

Page 35: ...10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision AE 09 17 10 5562 Schematic Piping Diagram PID 3 HWD to 2 HET CWIS HWR Hot Water Return HWS Hot Water Supply CD Condensate Drain WH Water Heater with Stand CNK Condensate Neutralizer HET Storage Tank...

Page 36: ...ccurs Ensure that no reducing coupling or other restriction is installed in the discharge line and that the discharge line is installed to allow complete drainage of both the valve and the line 7 Turn on the power to the EVO The Setpoint Temperature of the EVO will appear in the display at this time If a fault code appears correct the fault before operating The EVO will now run its pre purge and i...

Page 37: ...se to off The handle will be horizontal do not force it 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow the instructions from Section B Lighting Instructions in the safety information If you don t smell gas go to the next step 6 Turn the gas shutoff valve counter clockwise to on The handle will be vertical 7 Turn on all electric power to appliance 8 Set the thermostat ...

Page 38: ...e state the blower will be on at 80 At any time if an external thermostat is being used and becomes satisfied the gas valve will be closed immediately 6 When the post purge is complete the control enters an idle state while continuing to monitor temperature and the state of other system devices If a call for heat is received the control will automatically return to Step 2 in sequence and repeat th...

Page 39: ...of obstructions Also be sure the Z INI has been initiated B03 Pressure too low at condensate drain connection during pre purge Check for condensate water in the condensate neutralizer if equipped or the condensate trap at appliance outlet If it is dry add water to form trap The appliance also will initiate an auto filling process for the condensate trap indicated on the screen during this operatio...

Page 40: ...T6 fault short circuit status Take an OHM reading on the wires from the external sensor in the piping or low lass header compare it to the chart on page 47 replace if out of range ID19 A Tank sensor T3 fault not connected or open status Check the condition of the connectors and wires from the card edge connector at the board to the terminal strip to the storage tank sensor ID19 B Tank sensor T3 fa...

Page 41: ...id data on microcontroller Flash memory Reset the fault cycle power on and off if the fault reappears the EMB EEPROM is corrupted ID04 Internal fault gv1 Reset the fault cycle power on and off if the fault reappears the EMB EEPROM is corrupted ID05 Internal fault gv2 Reset the fault cycle power on and off if the fault reappears the EMB EEPROM is corrupted ID06 Internal fault gv3 Reset the fault cy...

Page 42: ...N OFF GAS TO THE APPLIANCE 1 Set the thermostat to lowest setting 2 Turn off power switch on front of unit 3 Turn off all electric power to the appliance if service is to be performed 4 Turn gas shutoff valve clockwise to off Handle will be horizontal Do not force F PUMP WIRING CONTROL The EVO control board has an on board relay for controlling the circulating pump On a call for heat the pump will...

Page 43: ...40 50 19870 10 19870 59 15700 15 15700 68 12490 20 12490 77 10000 25 10000 86 8059 30 8059 95 6535 35 6535 104 5330 40 5330 113 4372 45 4372 122 3605 50 3605 131 2989 55 2989 140 2490 60 2490 149 2084 65 2084 158 1753 70 1753 167 1481 75 1481 176 1256 80 1256 185 1070 85 1070 194 915 90 915 203 786 95 786 I EVO SENSOR RESISTANCE TABLE Sensor list and other details on screens will vary from system ...

Page 44: ...that inspections of all connection points and the combustion chamber be done at three month intervals any signs of fouling or leaks must be thoroughly investigated immediately as failure to do so may void warranty Assuming no cause for excessive fouling is found then the period of months from initial start up that it was found that cleaning was required shall become the required future minimum cle...

Page 45: ...sate neutralizer Test all safeties and operating controls Water side temperature rise T test INSPECTION AND CLEANING photos illustrating each step follow sets of instructions CAUTION Before removing the door of the appliance switch off the electrical power supply to it Remove the front cover and check the sensors transducers all pipes lines and connections and the heat exchanger top bottom for tra...

Page 46: ...ycausethethreaded rodsonthefrontoftheheat exchangertobreak Ifexcess resistanceisencounteredwhen installingaM6nut discardthat nutanduseoneofthespares shippedwiththeunit The maximumtorqueforassembling aburnerdoornutis5 9ft lbor 70 8in lb Useatorquewrench suitableforthistorquerangeto tightenthenuts Remove and inspect the rear fiberboard If any resistance is encountered with the removal of the screw s...

Page 47: ...g solution down the condensate drain assembly Repeat if necessary See complete cleaning instructions on page 50 52 Check the distance from the electrode to the burner there should be a 3 8 gap in between the two If the existing electrode pins must be adjusted for proper gap caution must be exercised as they will likely be brittle from exposure to the flame try to bend them as close to the burner d...

Page 48: ...e an unusual number of G01 faults or if combustion is off significantly gas supply pressure must be verified at static no load and full building load conditions See Table 3 3 Page 15 for specific settings Inspect intake and exhaust screens at the termination point for signs of contamination i e leaves twigs etc A differential pressure P reading should be taken across the exhaust and inlet air conn...

Page 49: ...ue gasses All readings must be taken with boiler front cover installed Doing the measurements under these conditions will give the most accurate results There may be minor differences between appliances Use of a static pressure tip for measurement is also recommended 49 PART 8 MAINTENANCE A pH test must be performed at the exit point of the condensate neutralizer with litmus paper to test for acid...

Page 50: ...ny dirt or buildup that may have accumulated 5 Condensate drain assembly should now be checked for non restricted flow throughout the entire assembly 6 Reinstall the clean out cap on the condensate trap 7 Turn on the power to the EVO 8 Make sure the hose from the condensate trap is not submerged too far into the neutralizer there should be an airgap between the highest level ofcondensate and the o...

Page 51: ...r damage spray the coils liberally making sure the water penetrates and funnels down through the condensate hose If the condensate hose is blocked try to knock any debris loose with a small screwdriver Replace hose if not completely clean 4 If surface or coil gap fouling still exists after the above measures have been taken the heat exchanger requires additional cleaning Use a non acid based clean...

Page 52: ... flow to flush out any build up that may have occurred in the coils d Flush the system of all the Fernox DS 40 e After the system has been flushed add the Fernox F1 Inhibitor Protector for closed loop boiler applications only to the system at the chemical injection point and leave in the system One bottle of Fernox F1 treats approximately 26 gallons of water Please follow instructions on the bottl...

Page 53: ...f switch 2 Display Interface IT IS EXTREMELY IMPORTANT THAT YOU CHECK FOR LEAKS WHEN RECONNECTING THE GAS VALVE AND MAKE SURE THE EXHAUST VENT IS NO LONGER BLOCKED FAILURE TO DO SO MAY RESULT IN SEVERE PERSONAL INJURY OR DEATH DANGER The following components are found on the control panel on the front of the appliance ...

Page 54: ...isplay H11 shut down and not re fire until it has cooled The first 3 times this happens there will be a reduction of the maximum firing rate The fault will be accompanied by either an A B or C suffix indicating a maximum firing rate of 80 50 or 30 respectively The control will go into hard Lockout after the C suffix is achieved and have to be manually reset Once the heat exchanger has been acid cl...

Page 55: ...on can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions sha...

Page 56: ... installer level or higher Enter the parameters menu then the altitude parameter set Enter the appropriate elevation for the installation The adjusted altitude entered is internally converted to an offset on top of the maximum fan speed By adjusting the combustion characteristics as described above there is no de rate required at altitudes up to 19 000 feet For elevations in excess of 19 000 feet ...

Page 57: ...57 PART 10 PARTS BREAKDOWN PART 10 PARTS BREAKDOWN ...

Page 58: ...IF PRESS M20 CONN CNDS HW79 599 NOT SHOWN D113636 17 BRACKET PROTECTION HW299 599 CS TB G30 BOILER CTRL D107939 18 DISPLAY BOILER BRD D107557 19 SWITCH RKR ON OFF 20A 250V DPST D108302 20 PANEL DWR HW299 599 D107543 21 TRANSFORMER IGNIT D104904 22 STANDOFF HEX 4 40 X 3 4 SS 18 8 D104901 23 BOARD CTRL BOILER 2 DRIVERS D108471 24 SPACER RD 4 X 1 4 NYL D104899 25 EXCHANGER HEAT HW599 ASME W FAST CONN...

Page 59: ...N D104923 45 GROMMET 1 875 OD SILICONE AIR VENT TUBE BLACK D104189 46 ROD TBE 0 54 X 9 73 SS MT304 HW299 599 AIR VENT D108337 47 VENT AIR 1 8 NPT AUTOMATIC BRS D104903 48 PANEL REAR EVO299 399HOT D114534 HW599 EVO REAR PANEL HC D108296 49 ROD TBE 8MM X 12 812 SS T303 M8 1 25 X 1 625 D114161 ROD TBE 8MM X 17 SS T303 M8 1 25 X 1 625 D110848 ROD TBE M8X1 25 24 25 SS T303 HW599 HEAT EX HOLD DOWN D1082...

Page 60: ...HW599 GAS D104275 74 MANIFOLD GAS INL HW599 D105002 75 TRANSDUCER PRESS 1 4 MNPT 1 PSI D104962 76 GASKET 2 8 OD EPDM 60 DURO EVO 559 GAS MAN D104190 77 BURNER INL HW79 399 AIR GAS D112959 78 BURNER PIPE HW299 70MM X 210MM D113711 BURNER PIPE HW399 70MM X 296MM D113050 79 GASKET 3 27 OD EPDM 70A HW179 GAS AIR INL PIP D106935 80 BLOWER 7 6 240VAC STD OUTPUT ENHANCED FAN NAU D105628 81 COVER VENTURI ...

Page 61: ...016 0 0 114 User data 2 1 0 Brian Brian 11 15 2017 10 10 2017 Updated wire colors AWG X1 1 2 3 4 120VAC L1 120VAC L2 Neutral Ground 240VAC Split Phase Customer Supplied X2 1 2 3 4 X3 1 2 3 4 CR1 A1 A2 03 CR1 12 11 14 42 41 44 03 CR2 12 11 14 42 41 44 CR2 A1 A2 X4 1 2 3 M P1 Motor Pump 04 3 04 3 04 5 04 6 04 7 04 5 04 5 X5 1 2 3 SGV1 SGV2 1 2 3 1 2 3 599 Only 12 11 14 03 42 41 44 03 12 11 14 03 42 ...

Page 62: ...PUMP RELAY GAS VALVE RELAY POWER TO PUMP MAIN POWER X4 X3 X2 X1 X5 62 APPENDIX ADDITIONAL ELECTRICAL DRAWINGS MAIN POWER RELAY ASSEMBLY ...

Page 63: ...50 5152 53 54 55 56 X6 1 2 3 X7 1 2 X8 1 2 X9 1 2 3GRouter Protonode B A SG FG Port 2 CDB B OT A OT CAT5 RJ 45 If Equiped ToTerminals 13 14 17 On Nearest Appliance 05 12 05 2 Disconnect Box Belkin 5402FE Belkin 5400FE Belkin 5402FE 22 Green 16 Green 16 White 16 Blue 16 Green 16 Green 16 Black 16 Black 16 White 16 White 16 Green 16 White 16 Black If Equipped 63 APPENDIX ADDITIONAL ELECTRICAL DRAWIN...

Page 64: ...nce is not performed warranty coverage may be voided Warranty information can be found on our website www hamiltonengineering com If you have any questions or comments please contact us at 800 968 5530 If you need emergency technical support after hours we are available 24 hours a day 7 days a week by calling this number Please keep the following information on hand when calling about warranty inf...

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Hamilton Engineering EVO HW 299 Series, Installing, Operating & Maintaining

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