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9

 

11. MAINTENANCE

 

 
In order for your lifting trolley to operate in the best possible way, it is important that you 
perform regular maintenance as described below.  

 

 

Remove the load from the load bed before starting maintenance work. 

 

Inspections, service and repairs must be carried out by qualified personnel. 

 
Document any checks and repairs in a register.  
This covers: Date of inspection or repairs, inspection status, executed repairs and details 
on who has made the inspection or repairs. 
   

Every day 

1. 

Check that the battery charger is disconnected from the mains and from the charger 
inlet. 

2.   Check that the lifting trolley control unit is operating properly. 
3.   Clean the lifting trolley according to cleaning instructions 
 

Every month 

1. 

Check all electrical connections and components and fix any    damage and wear. 
Replace with new parts where necessary.   

2. 

Check the chassis, mast and load bed as regards all types of defects, cracks, 
misalignment, corrosion etc., and that all locking devices are in place and correctly 
attached. 

3. 

Check that all wheels rotate freely and that the tyre rubber is intact. Lubricate the ball 
bearings in the race.  

4.   Check that the wheel brakes are undamaged and work properly. 
5.   Check that the drive chain is undamaged.  
6. 

Check that all stickers are legible and are in their right places. 

7. 

Check that any strapping devices that may be used for the goods are intact and in 
working order 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for M4500000-3

Page 1: ...INSTRUCTION MANUAL LIFTING TROLLEY Reflex 200 Model M4500000 3 Doc No 4500000 3english Edition 04 Date 28 10 03 AB Hallins Verkst der Box 24 SE 599 21 DESH G SWEDEN Tel 46 144 153 00 Fax 46 144 314 00...

Page 2: ...d bed 7 8 3 What to do when you have finished using the lifting trolley 7 9 BATTERY 8 9 1 Function 8 9 2 Battery charging 8 9 3 Storage 8 9 4 Recycling batteries 8 10 CLEANING 8 11 MAINTENANCE 9 12 OP...

Page 3: ...be fitted in accordance with the instructions that accompany the accessory Ensure that you handle the lifting trolley with the requisite number of lifting devices CAUTION Before using the lifting trol...

Page 4: ...idth 525 mm Battery voltage 24V Battery capacity 15 Ah Charging voltage 1 phase 230 V 50 Hz Power when charging 30 W Acoustic pressure less than 70 dB A Note that max load refers to the load placed ev...

Page 5: ...based on the load requirements that apply for each individual application 6 SAFE USE The lifting trolley has been designed and fitted with safety devices to prevent and avoid injury and accidents It i...

Page 6: ...g heavy goods and goods with dangerous contents The lifting trolley must undergo preventive maintenance on a regular basis for the purpose of avoiding accidents Swedish Work Environment Authority prov...

Page 7: ...ips Maintenance free batteries 24 V DC and charger for connection to single phase 230 V 50 Hz power point are included See Section 6 Safe use with respect to safe conditions and risks when handling th...

Page 8: ...achine is not to be used for a long time The battery s self discharge is a measure of the capacity that is consumed as a result of the battery standing idle without charge or the charger connected Dif...

Page 9: ...lifting trolley control unit is operating properly 3 Clean the lifting trolley according to cleaning instructions Every month 1 Check all electrical connections and components and fix any damage and...

Page 10: ...OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVIC...

Page 11: ...t below you should contact an authorised repairman or your supplier Symptom Procedure Load bed does not move on signal A Connect the battery charger to the lifting trolley and let it charge for at lea...

Page 12: ...users only Article no 35010 01 Articl Article no 35002 01 AB HALLINS VERKST DER Box 24 SE 599 21 DESH G Sweden TYPE 4500000 1 SERIES 2506 230V 50 60 Hz 30W MAX LOAD 200 KG DEAD WEIGHT 100 KG IP 41 YE...

Page 13: ...rdering spare parts please specify the model number and serial number of the lifting trolley which can be found on the mounted machine plate Item Article Description 1 4 4259 22 MAST WHEEL 72 2 40099...

Page 14: ...Item number see picture on next page 14 1 4 5 6 7 1 14 2 3 9 11 12 1 8 15 18 19 16...

Page 15: ...17 ELECTRICAL DIAGRAM 15...

Page 16: ...16 18 HYDRAULIC DIAGRAM M...

Page 17: ...98 relating to machinery in approximation of Member State laws and the Directive 73 23 EEC on guidelines applying to low voltage electrical equipment and the Directive EMC 89 336 EEC on Electromagneti...

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