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7.   SAFETY  EQUIPMENT

 

 

Hose rupture valve 

The hydraulic device is fitted with a hose rupture valve that restricts the lowering action in 
the event of a hose or pipe rupture. 
 

“Dead man's handle”  

 

The lifting trolley has a control unit with “Dead man's handle”. I.e. the lifting and lowering 
movements are immediately interrupted if the control lever is released. 
 

 

8.   APPLICATION

 

 
In order to utilise the qualities of the lifting trolley to the greatest effect and to prevent 
injury, it is vital that you read through these instructions carefully and that you use the 
trolley in the correct way. 
 

Mechanical construction 
 

The REFLEX 200 Lifting Trolley consists of a mast with accompanying chassis and battery 
unit with external charger. Lift is achieved through a battery driven hydraulic pump that 
transfers the lift force to the lifting device via a hydraulic piston and lifting chain.  
The driving handle is designed for a range of grips. 
Maintenance-free batteries 24 V DC, and charger for connection to single phase, 230 V, 
50 Hz power point are included. 
 

See Section 6, “Safe use”, with respect to safe conditions and risks 
when handling the machine and its load!

 

 
8.1 Transport 

The lifting trolley is fitted with four easy-turning wheels of which two revolve and have 
brakes. When the lifting trolley is not being used for moving, the brakes on the two wheels 
that have brakes must always be applied. The load bed must always be in its lowest 
position when transporting goods with the lifting trolley.  
 

 

 
 

 

Never transport goods when the load bed is in raised position.

 
8.2  Operating the load bed

 

Manoeuvre the platform Up and Down using the control unit. 

 
Remember to always have full supervision of the machine and all parts of the load 
when manoeuvring.

 

 
8.3  What to do when you have finished using the lifting trolley 

 

The lifting trolley may be left in raised position following completed work task, providing 
this does not cause any undue inconvenience or risks. 
 
We recommend that the load bed is lowered as a rule to bottom position following 
completed work task. 

 

7

Summary of Contents for M4500000-3

Page 1: ...INSTRUCTION MANUAL LIFTING TROLLEY Reflex 200 Model M4500000 3 Doc No 4500000 3english Edition 04 Date 28 10 03 AB Hallins Verkst der Box 24 SE 599 21 DESH G SWEDEN Tel 46 144 153 00 Fax 46 144 314 00...

Page 2: ...d bed 7 8 3 What to do when you have finished using the lifting trolley 7 9 BATTERY 8 9 1 Function 8 9 2 Battery charging 8 9 3 Storage 8 9 4 Recycling batteries 8 10 CLEANING 8 11 MAINTENANCE 9 12 OP...

Page 3: ...be fitted in accordance with the instructions that accompany the accessory Ensure that you handle the lifting trolley with the requisite number of lifting devices CAUTION Before using the lifting trol...

Page 4: ...idth 525 mm Battery voltage 24V Battery capacity 15 Ah Charging voltage 1 phase 230 V 50 Hz Power when charging 30 W Acoustic pressure less than 70 dB A Note that max load refers to the load placed ev...

Page 5: ...based on the load requirements that apply for each individual application 6 SAFE USE The lifting trolley has been designed and fitted with safety devices to prevent and avoid injury and accidents It i...

Page 6: ...g heavy goods and goods with dangerous contents The lifting trolley must undergo preventive maintenance on a regular basis for the purpose of avoiding accidents Swedish Work Environment Authority prov...

Page 7: ...ips Maintenance free batteries 24 V DC and charger for connection to single phase 230 V 50 Hz power point are included See Section 6 Safe use with respect to safe conditions and risks when handling th...

Page 8: ...achine is not to be used for a long time The battery s self discharge is a measure of the capacity that is consumed as a result of the battery standing idle without charge or the charger connected Dif...

Page 9: ...lifting trolley control unit is operating properly 3 Clean the lifting trolley according to cleaning instructions Every month 1 Check all electrical connections and components and fix any damage and...

Page 10: ...OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVIC...

Page 11: ...t below you should contact an authorised repairman or your supplier Symptom Procedure Load bed does not move on signal A Connect the battery charger to the lifting trolley and let it charge for at lea...

Page 12: ...users only Article no 35010 01 Articl Article no 35002 01 AB HALLINS VERKST DER Box 24 SE 599 21 DESH G Sweden TYPE 4500000 1 SERIES 2506 230V 50 60 Hz 30W MAX LOAD 200 KG DEAD WEIGHT 100 KG IP 41 YE...

Page 13: ...rdering spare parts please specify the model number and serial number of the lifting trolley which can be found on the mounted machine plate Item Article Description 1 4 4259 22 MAST WHEEL 72 2 40099...

Page 14: ...Item number see picture on next page 14 1 4 5 6 7 1 14 2 3 9 11 12 1 8 15 18 19 16...

Page 15: ...17 ELECTRICAL DIAGRAM 15...

Page 16: ...16 18 HYDRAULIC DIAGRAM M...

Page 17: ...98 relating to machinery in approximation of Member State laws and the Directive 73 23 EEC on guidelines applying to low voltage electrical equipment and the Directive EMC 89 336 EEC on Electromagneti...

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