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  Never put your hands, arms or other body parts or objects in the lifting device when the 

platform is raised. 

  Do not lower the platform unless the space below it and below the load is free from 

people or obstructions. 

  Do not drive the lifting trolley in raised position. Be aware that there is a risk for tipping 

for both the load and lifting trolley. 

  Never allow the lifting trolley to come into contact with nearby objects.        

REMEMBER THAT THERE IS A GREAT RISK OF INJURY CAUSED BY CRUSHING 
WHEN WORKING CLOSE TO MACHINERY! 
Pay attention to the risk of collision with other mobile machines and equipment in the 
workplace. 

  Safety devices must not be put out of service or removed. 

  Modifications to the lifting trolley that affect operational safety are not permitted. 

  Signs and markings must not be removed or made illegible. 

  Only handle loads that have been arranged in a stable and safe way. The load must be 

carried by the entire load bed rather than just parts of it. 

  Only loads that are within the permitted lifting capacity of the lifting trolley may be 

handled.   

  The lifting device must be adapted to the shape and dimensions of the load. 

  Always try to position the load in the centre of the load bed to avoid instability. 

Furthermore, avoid having loads that protrude outside the platform, and always ensure 
that the load is stable on the trolley, and if required, strapped in place. Allow for the risk 
that the load may start to move, or collapse. 

  Use safe and adequate lifting devices when moving loads to and from the lifting trolley. 

Pay particular attention when handling heavy goods, and goods with dangerous 
contents. 

  The lifting trolley must undergo preventive maintenance on a regular basis for the 

purpose of avoiding accidents.  

  Swedish Work Environment Authority provisions must be observed. 

  It is prohibited for people to be on the platform. 

  When the lifting trolley is left unattended, ensure that the wheel brakes are applied, so 

as to avoid unintentional movement. The brakes must also be applied if this is required 
by the current work task. 

  The lifting trolley must not be used for handling freely suspended loads. 

  Do not use the lifting trolley as a jack, for example, for lifting vehicles. 

  The lifting trolley must not come into direct contact with foodstuffs. 

  Do not use the lifting trolley in potentially explosive environments. 

  When using in public environments, particularly where children can reach the working 

area of the machine, the operator must take adequate measures to prevent people from 
entering the risk zone, for example, by cordoning off the working area, or by fitting the 
lifting trolley with a safety device. We recommend that a hazard analysis is prepared 
based on the Machinery Directive for the relevant working situation. 

  A load must not be present on the load carrier for inspections, service and repairs. 

  The lifting trolley's drive unit is located in the motor housing behind a door. This door 

may only be opened by personnel that are qualified to carry out inspections, service, 
and repairs. 

  Only Hallins original spare parts may be used when replacing parts. Failure to observe 

this may nullify the warranty obligation in full. 

  Handle spent batteries as hazardous waste, and dispose of them at a designated place. 

  Observe crushing risk between lifting device and runners. 

  Check regularly to ensure the signs are intact. 

 

Summary of Contents for M4500000-3

Page 1: ...INSTRUCTION MANUAL LIFTING TROLLEY Reflex 200 Model M4500000 3 Doc No 4500000 3english Edition 04 Date 28 10 03 AB Hallins Verkst der Box 24 SE 599 21 DESH G SWEDEN Tel 46 144 153 00 Fax 46 144 314 00...

Page 2: ...d bed 7 8 3 What to do when you have finished using the lifting trolley 7 9 BATTERY 8 9 1 Function 8 9 2 Battery charging 8 9 3 Storage 8 9 4 Recycling batteries 8 10 CLEANING 8 11 MAINTENANCE 9 12 OP...

Page 3: ...be fitted in accordance with the instructions that accompany the accessory Ensure that you handle the lifting trolley with the requisite number of lifting devices CAUTION Before using the lifting trol...

Page 4: ...idth 525 mm Battery voltage 24V Battery capacity 15 Ah Charging voltage 1 phase 230 V 50 Hz Power when charging 30 W Acoustic pressure less than 70 dB A Note that max load refers to the load placed ev...

Page 5: ...based on the load requirements that apply for each individual application 6 SAFE USE The lifting trolley has been designed and fitted with safety devices to prevent and avoid injury and accidents It i...

Page 6: ...g heavy goods and goods with dangerous contents The lifting trolley must undergo preventive maintenance on a regular basis for the purpose of avoiding accidents Swedish Work Environment Authority prov...

Page 7: ...ips Maintenance free batteries 24 V DC and charger for connection to single phase 230 V 50 Hz power point are included See Section 6 Safe use with respect to safe conditions and risks when handling th...

Page 8: ...achine is not to be used for a long time The battery s self discharge is a measure of the capacity that is consumed as a result of the battery standing idle without charge or the charger connected Dif...

Page 9: ...lifting trolley control unit is operating properly 3 Clean the lifting trolley according to cleaning instructions Every month 1 Check all electrical connections and components and fix any damage and...

Page 10: ...OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVIC...

Page 11: ...t below you should contact an authorised repairman or your supplier Symptom Procedure Load bed does not move on signal A Connect the battery charger to the lifting trolley and let it charge for at lea...

Page 12: ...users only Article no 35010 01 Articl Article no 35002 01 AB HALLINS VERKST DER Box 24 SE 599 21 DESH G Sweden TYPE 4500000 1 SERIES 2506 230V 50 60 Hz 30W MAX LOAD 200 KG DEAD WEIGHT 100 KG IP 41 YE...

Page 13: ...rdering spare parts please specify the model number and serial number of the lifting trolley which can be found on the mounted machine plate Item Article Description 1 4 4259 22 MAST WHEEL 72 2 40099...

Page 14: ...Item number see picture on next page 14 1 4 5 6 7 1 14 2 3 9 11 12 1 8 15 18 19 16...

Page 15: ...17 ELECTRICAL DIAGRAM 15...

Page 16: ...16 18 HYDRAULIC DIAGRAM M...

Page 17: ...98 relating to machinery in approximation of Member State laws and the Directive 73 23 EEC on guidelines applying to low voltage electrical equipment and the Directive EMC 89 336 EEC on Electromagneti...

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