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5

 
 
Always observe the utmost caution as it is very difficult to determine how great the current 
lateral force is. 

 

 
In its basic design the Reflex 200 Lifting Trolley complies with the basic requirements in 
the Safety of Industrial Trucks Standard, EN 1757-1 and is CE marked accordingly. To 
achieve safe and efficient operation, the lifting trolley may be fitted with alternative lifting 
devices. The current capacity for the lifting trolley with accessories is shown in the 
specially prepared instructions, which in the cases in question, must be detailed in the 
instruction manual and in the marking on the lifting trolley. 
 
If the lifting trolley is altered in relation to its original design as delivered, the original CE 
marking for the lifting trolley no longer applies.  
 
In addition to the built-in safety features, additional safety measures may be necessary to 
the lifting trolley or in its vicinity. Discuss appropriate measures with a Hallins 
representative or with a safety officer, industrial safety inspector or equivalent.  
 
We recommend that a hazard analysis is prepared based on the Machinery Directive for 
the relevant working situation. 
 
Platform extensions, uneven loads, point loads or horizontal loads are not permitted, 
unless this has been specified as permitted for the case in question. Selection of the 
appropriate lifting trolley is based on the load requirements that apply for each individual 
application. 
 
 

6.   SAFE  USE

 

 
The lifting trolley has been designed and fitted with safety devices to prevent and avoid 
injury and accidents. It is nevertheless very important that the user has been properly 
instructed in operating the lifting trolley.

 

 

  Only use the lifting trolley for its intended purpose. 

  The lifting trolley may only be operated by people who have been properly instructed 

and are authorised to use it. Work tasks are planned and executed in accordance with 
instructions from the works management. 

  Remember that you as user are responsible for ensuring no-one is injured. 

  The lifting trolley and the work area must be in perfect condition. Defects must be 

reported to the works management. Never use the lifting trolley if damage or faults have 
occurred that affect operational safety, or if the lifting trolley has been repaired, modified 
or adjusted without permission or approval from the person responsible for the trolley. 

  Ensure that the lifting trolley is used on a fixed, level and horizontal surface. Maximum 

incline 2 %. 

  The operator must have full supervision of the lifting trolley and all parts of the load for 

the entire time it is in motion. 

  The lifting trolley must be used in such a way that injury to person or damage to 

property never occurs. 

  Wear protective boots, and if the work task requires it, protective gloves and protective 

clothing. 

  Operate the lifting trolley from the position behind the trolley handle. The control unit is 

fixed to the lifting trolley. 

 

Summary of Contents for M4500000-3

Page 1: ...INSTRUCTION MANUAL LIFTING TROLLEY Reflex 200 Model M4500000 3 Doc No 4500000 3english Edition 04 Date 28 10 03 AB Hallins Verkst der Box 24 SE 599 21 DESH G SWEDEN Tel 46 144 153 00 Fax 46 144 314 00...

Page 2: ...d bed 7 8 3 What to do when you have finished using the lifting trolley 7 9 BATTERY 8 9 1 Function 8 9 2 Battery charging 8 9 3 Storage 8 9 4 Recycling batteries 8 10 CLEANING 8 11 MAINTENANCE 9 12 OP...

Page 3: ...be fitted in accordance with the instructions that accompany the accessory Ensure that you handle the lifting trolley with the requisite number of lifting devices CAUTION Before using the lifting trol...

Page 4: ...idth 525 mm Battery voltage 24V Battery capacity 15 Ah Charging voltage 1 phase 230 V 50 Hz Power when charging 30 W Acoustic pressure less than 70 dB A Note that max load refers to the load placed ev...

Page 5: ...based on the load requirements that apply for each individual application 6 SAFE USE The lifting trolley has been designed and fitted with safety devices to prevent and avoid injury and accidents It i...

Page 6: ...g heavy goods and goods with dangerous contents The lifting trolley must undergo preventive maintenance on a regular basis for the purpose of avoiding accidents Swedish Work Environment Authority prov...

Page 7: ...ips Maintenance free batteries 24 V DC and charger for connection to single phase 230 V 50 Hz power point are included See Section 6 Safe use with respect to safe conditions and risks when handling th...

Page 8: ...achine is not to be used for a long time The battery s self discharge is a measure of the capacity that is consumed as a result of the battery standing idle without charge or the charger connected Dif...

Page 9: ...lifting trolley control unit is operating properly 3 Clean the lifting trolley according to cleaning instructions Every month 1 Check all electrical connections and components and fix any damage and...

Page 10: ...OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVIC...

Page 11: ...t below you should contact an authorised repairman or your supplier Symptom Procedure Load bed does not move on signal A Connect the battery charger to the lifting trolley and let it charge for at lea...

Page 12: ...users only Article no 35010 01 Articl Article no 35002 01 AB HALLINS VERKST DER Box 24 SE 599 21 DESH G Sweden TYPE 4500000 1 SERIES 2506 230V 50 60 Hz 30W MAX LOAD 200 KG DEAD WEIGHT 100 KG IP 41 YE...

Page 13: ...rdering spare parts please specify the model number and serial number of the lifting trolley which can be found on the mounted machine plate Item Article Description 1 4 4259 22 MAST WHEEL 72 2 40099...

Page 14: ...Item number see picture on next page 14 1 4 5 6 7 1 14 2 3 9 11 12 1 8 15 18 19 16...

Page 15: ...17 ELECTRICAL DIAGRAM 15...

Page 16: ...16 18 HYDRAULIC DIAGRAM M...

Page 17: ...98 relating to machinery in approximation of Member State laws and the Directive 73 23 EEC on guidelines applying to low voltage electrical equipment and the Directive EMC 89 336 EEC on Electromagneti...

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