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5.   INTENDED USE - TECHNICAL DATA

 

 
The Reflex 200 Lifting Trolley is intended for use as a work bench and for handling goods, 
for the convenient and efficient movement, with or without load, between different indoor 
working areas, in normal industrial working conditions as regards temperature, humidity 
and lighting (min. 50 lux). The surface should be level, hard and non-slip and have no 
cavities or obstructions. 
Typical applications include handling objects used in industrial kitchens, unpacking of 
goods in shops and in storage areas, tool changing, assembly, service and repairs to 
machinery. 
 
Technical Data: 
 
Product:  REFLEX 200 LIFTING TROLLEY 

  Model 

number: 

  M4500000-3 

Max 

load: 

200 

kg            

Max load carrying height 

1,500 mm 

Min load carrying height:  95 mm 

Max total height: 

1,840 mm  

Lifting speed 

approx. 75 mm/sec 

Dead weight 

approx.100 kg 

 

 

Fork length: 

540 mm 

Fork width: 

525 mm 

Total length: 

950 mm 

Total width: 

525 mm 

Battery voltage: 

24V 

Battery capacity 

15 Ah   

 

 

Charging voltage: 

1-phase/230 V/50 Hz  Power when charging: 

30 W 

Acoustic pressure less than 70 dB(A) 
 
Note that max load refers to the load placed evenly distributed over the whole load bed 
surface for the basic version of the lifting trolley. Point loads not permitted. 
 

Permitted load combinations 

 

 

 
 

 

4

 
 
 
 
 

 
 

Distance from mast (D) = max 370 mm. 
Centre of gravity (G) height above load bed. 
(Gh) = max 250 mm. 
 
Sideways on, it is assumed that the load (Q1) is 
centrally placed on the load bed and distributed 
over it. 

 
 
 

In compliance with the Safety of Industrial Trucks Standard, EN 1757-1 the basic 
requirement for load distribution is: 

 

100 % of the rated load spread over the entire surface of the platform.   

 

The centre of gravity of the load is assumed to be in the centre of the platform. 

 

Lateral forces not permitted. 

 

Lateral forces arise, for example, when pressure is applied to the lifting trolley or the load 
from a hand tool, or when a tool or machine part is pulled across the platform. If a lateral 
force is applied to the load, the tipping angle will increase. 
 

Summary of Contents for M4500000-3

Page 1: ...INSTRUCTION MANUAL LIFTING TROLLEY Reflex 200 Model M4500000 3 Doc No 4500000 3english Edition 04 Date 28 10 03 AB Hallins Verkst der Box 24 SE 599 21 DESH G SWEDEN Tel 46 144 153 00 Fax 46 144 314 00...

Page 2: ...d bed 7 8 3 What to do when you have finished using the lifting trolley 7 9 BATTERY 8 9 1 Function 8 9 2 Battery charging 8 9 3 Storage 8 9 4 Recycling batteries 8 10 CLEANING 8 11 MAINTENANCE 9 12 OP...

Page 3: ...be fitted in accordance with the instructions that accompany the accessory Ensure that you handle the lifting trolley with the requisite number of lifting devices CAUTION Before using the lifting trol...

Page 4: ...idth 525 mm Battery voltage 24V Battery capacity 15 Ah Charging voltage 1 phase 230 V 50 Hz Power when charging 30 W Acoustic pressure less than 70 dB A Note that max load refers to the load placed ev...

Page 5: ...based on the load requirements that apply for each individual application 6 SAFE USE The lifting trolley has been designed and fitted with safety devices to prevent and avoid injury and accidents It i...

Page 6: ...g heavy goods and goods with dangerous contents The lifting trolley must undergo preventive maintenance on a regular basis for the purpose of avoiding accidents Swedish Work Environment Authority prov...

Page 7: ...ips Maintenance free batteries 24 V DC and charger for connection to single phase 230 V 50 Hz power point are included See Section 6 Safe use with respect to safe conditions and risks when handling th...

Page 8: ...achine is not to be used for a long time The battery s self discharge is a measure of the capacity that is consumed as a result of the battery standing idle without charge or the charger connected Dif...

Page 9: ...lifting trolley control unit is operating properly 3 Clean the lifting trolley according to cleaning instructions Every month 1 Check all electrical connections and components and fix any damage and...

Page 10: ...OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVICE MAINTENANCE DATE SIGNED OBSERVATIONS SERVIC...

Page 11: ...t below you should contact an authorised repairman or your supplier Symptom Procedure Load bed does not move on signal A Connect the battery charger to the lifting trolley and let it charge for at lea...

Page 12: ...users only Article no 35010 01 Articl Article no 35002 01 AB HALLINS VERKST DER Box 24 SE 599 21 DESH G Sweden TYPE 4500000 1 SERIES 2506 230V 50 60 Hz 30W MAX LOAD 200 KG DEAD WEIGHT 100 KG IP 41 YE...

Page 13: ...rdering spare parts please specify the model number and serial number of the lifting trolley which can be found on the mounted machine plate Item Article Description 1 4 4259 22 MAST WHEEL 72 2 40099...

Page 14: ...Item number see picture on next page 14 1 4 5 6 7 1 14 2 3 9 11 12 1 8 15 18 19 16...

Page 15: ...17 ELECTRICAL DIAGRAM 15...

Page 16: ...16 18 HYDRAULIC DIAGRAM M...

Page 17: ...98 relating to machinery in approximation of Member State laws and the Directive 73 23 EEC on guidelines applying to low voltage electrical equipment and the Directive EMC 89 336 EEC on Electromagneti...

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