Booster
ii
Replace Gearbox Oil ........................................................................................................................... 3-4
Tank to Pump Flow Rate Test .............................................................................................................. 3-4
Performance Testing Overview ............................................................................................................. 3-5
Worn Clearance Rings and Impeller Hubs ........................................................................................... 3-8
Extreme Conditions Maintenance Guidelines ................................................................................................... 3-8
SECTION IV: TROUBLESHOOTING ....................................................... 4-1
SECTION V MAINTENANCE AND REPAIR............................................... 5-1
Overview............................................................................................................................................................ 5-1
General Repair Guidelines ................................................................................................................................ 5-1
Cleaning and Inspection Guidelines ..................................................................................................... 5-1
Recommended Cleaners ...................................................................................................................... 5-3
Pump Components ........................................................................................................................................... 5-3
Pump and Gearbox Assembly ............................................................................................................. 5-3
Remove the Pump from the Apparatus ................................................................................................. 5-3
AP Pump Disassembly ....................................................................................................................... 5-5
AP Pump Body .................................................................................................................................... 5-5
Remove AP Pump Body ...................................................................................................................... 5-5
Install the Pump body .......................................................................................................................... 5-5
AP IMPELLER AND MECHANICAL SEAL .......................................................................................... 5-5
Remove AP Impeller ............................................................................................................................. 5-5
Remove AP Mechanical Seal .............................................................................................................. 5-6
Reinstall AP Mechanical Seal .............................................................................................................. 5-6
Reinstall the AP Impeller ...................................................................................................................... 5-6
REMOVE AP PUMP HEAD ................................................................................................................. 5-6
REINSTALL AP PUMP HEAD .............................................................................................................. 5-7
AP Gearbox ......................................................................................................................................... 5-8
Disassemble AP Gearbox .................................................................................................................... 5-8
Reassemble and Reinstall AP Gearbox ............................................................................................... 5-8
CBP Pump Repair ........................................................................................................................................... 5-11
CBP Pump Body ................................................................................................................................ 5-11
Remove CBP Pump Body ................................................................................................................... 5-11
Reinstall CBP Pump Body ................................................................................................................ 5-11
CBP IMPELLER AND MECHANICAL SEAL ....................................................................................... 5-11
Remove CBP Impeller ......................................................................................................................... 5-11
Reinstall CBP Impeller ....................................................................................................................... 5-12
REMOVE CBP MECHANICAL SEAL ................................................................................................ 5-12
Reinstall CBP Mechanical Seal ........................................................................................................ 5-12
CBP PUMP HEAD ............................................................................................................................ 5-12
REMOVE CBP PUMP HEAD ............................................................................................................ 5-12
Reinstall CBP Pump Head ................................................................................................................. 5-13
CBP GEARBOX ................................................................................................................................. 5-13
Remove and Disassemble CBP Gearbox ........................................................................................... 5-13
Reassemble and Reinstall CBP Gearbox .......................................................................................... 5-14
2CBP Pump Repair ........................................................................................................................................ 5-16
Disassemble the 2CBP Pump from the Gearbox Assembly ............................................................ 5-16
Reassemble Pump to Gearbox .......................................................................................................... 5-16
Disassemble the 2CBP Gearbox ....................................................................................................... 5-18
Reassemble and Reinstall 2CBP Gearbox ........................................................................................ 5-19
Summary of Contents for 2CBP
Page 36: ...Sec IV 8 Troubleshooting...
Page 46: ...Sec V 10 Maintenance and Repair Booster Pumps Figure 5 7 CBP for Parts Identification...
Page 51: ...Maintenance and Repair Booster Pumps Sec V 15 Figure 5 11 2CBP for Parts Identification...
Page 58: ...Sec VI 2 Parts Lists Booster Figure 6 1 AP Pump...
Page 61: ...Parts Lists Booster Sec VI 5 Figure 6 2 CBP Pump...
Page 64: ...Sec VI 8 Parts Lists Booster Figure 6 3 2CBP Pump...