HAKO Sweepmaster P650 (6403.10) Instruction Manual Download Page 35

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Maintenance and Service

5.2

Maintenance report

Handover

Upgrading

Test drive

Handover to customer

Instruction

completed on:

at _________________ operating hours

Hako system maintenance

after 4 weeks

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance I

six-monthly

Workshop Stamp

completed on:

at _________________ operating hours

Hako system maintenance II/S

annually

Workshop Stamp

completed on:

at _________________ operating hours

Summary of Contents for Sweepmaster P650 (6403.10)

Page 1: ...Instruction Manual Sweepmaster P650 6403 10 Sweepmaster B650 6403 20...

Page 2: ...anual En sure only original spare parts are used should any repairs be necessary Only such original spare parts warrant that the equipment is reliably ready to use at all times Subject to modification...

Page 3: ...aims for compen sation related to damage are excluded from the terms of warranty when the damage is the result of failure to ob serve regulations concerning service and maintenance Maintenance work mu...

Page 4: ...s The heavy metals contained simultaneously represent a serious risk to health and to the environment Never open batteries or damage them Never touch inhale or swallow any material inside batteries He...

Page 5: ...weeping 27 3 3 5 Switching off 28 3 3 6 After finishing work 29 3 3 7 Loading and transportation 29 3 4 Function faults 30 3 5 Options 30 4 Technical Data 31 5 Maintenance and Service 33 5 1 Hako syst...

Page 6: ...air filter during operation 57 5 10 2 Removing the panel air filter 57 5 10 3 Cleaning the panel air filter thor oughly 57 5 10 4 Replacing the sealing strips 57 5 10 5 Inserting panel air filters 58...

Page 7: ...inition Safety information persons or property Safety symbol to indicate dangerous situations arising through failure to follow instructions or prescribed work procedures precisely or through ignoring...

Page 8: ...sold or rented out these documents should be transferred to the new owner operator The transfer should be confirmed The warning labels attached to the machine provide important information concerning...

Page 9: ...ced on the floor Never leave the machine unattended as long as the engine is running Remove the ignition key to prevent unauthorized use of the machine Never leave batteries in a discharged state but...

Page 10: ...e when handling fuel Increased risk of fire Never refuel near open flames or incendiary sparks Never smoke when refueling Never refuel indoors Before refueling switch off the engine and remove the ign...

Page 11: ...is de tected the cable must be replace pri or to further use Health hazard The shaking device for cleaning the panel air filter may only be actuated when the dirt hoppers are in the machine and have...

Page 12: ...e g oil and lubricants Observe the applicable laws and local regulations when disposing of waste and cleaning agents also refer to the Water Resources Act Observe the applicable laws and local regulat...

Page 13: ...ine The following safety and warning labels are attached to the machine where easily legible Missing or illegible labels must be replaced immediately Choke Fig 1 1 only Sweepmaster P650 Lock dirt hopp...

Page 14: ...14 Safety Information Fig 2 1 6 3 5 4 2 7...

Page 15: ...ree batteries Fig 2 2 only Sweepmaster B650 Wear compensator for rotary brush Fig 2 3 Rating plate Fig 2 4 Wear compensator for side brush Fig 2 5 Oil label Fig 2 6 only Sweepmaster P650 Engine oil on...

Page 16: ...ty Information Fig 3 Shaking device Fig 3 1 Type of machine Fig 3 2 Sweepmaster P650 Sweepmaster B650 Lower Raise side brush Fig 3 3 Read and observe the instruction manual Fig 3 4 Gradient Fig 3 5 3...

Page 17: ...First of all pivot the handlebar to its operating position Pivoting the handlebar to its operating position 1 Loosen the wing bolts Fig 4 1 on the right and left sides of the handlebar Fig 4 2 a few...

Page 18: ...ding to the applicable environmental laws 2 1 3 Checking the oil level only Sweepmaster P650 Engine oil is filled at the factory As a precaution however check the oil level again on site refer to Sect...

Page 19: ...h day Carry out the following checks before starting the machine 1 Check the parking space for signs of leaks 2 Only Sweepmaster P650 Check the engine oil level with the dipstick and refill if necessa...

Page 20: ...inst the panel air filter Fig 6 1 by the suction turbine Fig 6 5 and filtered out there Only dust free air is fed back into the ambient air Fig 6 1 Panel air filter 2 Dirt hoppers 3 Rotary brush 4 Sid...

Page 21: ...and indicator elements 3 2 1 Operating elements 1 Side brush lever 2 Hood 3 Hood lock 4 Bypass flap 5 Fuel tank cap only Sweepmaster P650 6 Choke only Sweepmaster P650 7 Recoil starter only Sweepmaste...

Page 22: ...On opening the bypass flap the vacuum operation is interrupted If necessary open up the bypass flap by hand Vacuuming should be interrupted when wet waste could be vacuumed up Fuel tank cap Fig 7 5 On...

Page 23: ...23 Operation 1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock Fig 8 1 2 3 7 4 5 8 6...

Page 24: ...n for the user Operating panel Fig 8 3 Refer to Section 3 2 2 Charger cable Fig 8 5 The charger cable of the Sweepmaster B650 is located in the recess which also contains the shaking device lever Shak...

Page 25: ...2 Operating panel Sweepmaster P650 Fig 9 1 Key switch Key switch Fig 9 1 The key switch serves to secure the machine against unauthorized use Key switch positions Position 0 Off Position 1 On engine...

Page 26: ...inst unauthorized use Key switch positions Position 0 Off Position 1 On engine on Charge control indicator Fig 10 2 During the charging process the machine electronics indicates the charge status via...

Page 27: ...3 Operation The Sweepmaster must not be used in domestic or office areas Practice all the operating steps in a training area and only use the machine in the areas specified for deployment when you are...

Page 28: ...ng rotary brush Exception The machine is equipped with a carpet kit option which automatically switches the rotary brush off when stopping the machine 3 3 4 Vacuumsweeping Ensure sufficient ventilatio...

Page 29: ...refer to paragraph Operating the shaking device 8 Check the contents of the dirt hopper regularly and empty as necessary refer to paragraph Emptying the dirt hopper Do not overload the dirt hopper Th...

Page 30: ...hopper 1 Move the locking lever Fig 8 8 to the right looking to the front and at the same time tip the handlebar Fig 8 2 to the front 2 Remove the dirt hopper Fig 12 2 from the machine and empty it C...

Page 31: ...P650 or that the battery is sufficiently charged only Sweepmaster B650 Start the machine If the fault occurs again contact a Hako service center If the machine cannot be switched off pay attention to...

Page 32: ...ter cm 25 Side brush diameter cm 40 Theoretical area coverage with without side brush m h 3525 2525 Sweeping speed kph 5 Dirt hopper volume Liter 35 Load capacity dirt hopper Maximum 25 Kg kg 25 Filte...

Page 33: ...wAd measured according to DIN EN 60335 2 72 under normal working conditions is dB A 92 84 Vibration values The weighted effective value of the acceleration established in accordance with ISO 5349 1 to...

Page 34: ...machine is always ready for operation preventive maintenance minimizes operating costs maintenance and repair costs ensures the machine has a long service life Hako system maintenance is arranged into...

Page 35: ...__________ operating hours Hako system maintenance II S annually Workshop Stamp completed on at _________________ operating hours Hako system maintenance I six monthly Workshop Stamp completed on at _...

Page 36: ...Clean the brush space o o Clean the panel air filter in the dust vacuum using the shaking device check it for damage and replace if necessary o o Check the rotary brush and side brush clean or replac...

Page 37: ...ervice center Activity Once after the first 4 weeks or after 20 operating hours Engine oil change only Sweepmaster P650 o Activity Interval Six monthly All the maintenance work in accordance with the...

Page 38: ...necessary o Check the suction turbine for signs of wear change if necessary o Check the rotary brush bearing in terms of play and for signs of wear change if necessary o Check the steering castor in...

Page 39: ...ne inadvertently Remove the ignition key 1 Spark plug cable 2 Screw plug with dipstick and oil fill ing neck 3 Oil drain bolt 4 Vessel for engine oil change not part of scope of delivery 5 Fastening n...

Page 40: ...eave it to stand still for a time 3 Open the hood 4 Clean the area around the oil filling neck Fig 14 2 5 Turn the screw plug with dipstick Fig 14 2 counterclockwise to remove it 6 Pour the oil SAE 15...

Page 41: ...eaded pin Fig 14 9 5 4 6 Cleaning the air filter 1 Disassemble the air filter refer to paragraph 5 4 5 2 Beat the air filter lightly on a level solid surface 3 If necessary vacuum the air filter caref...

Page 42: ...arting the machine inadvertently Only batteries approved by Hako may be used Batteries may only be handled and changed by properly skilled maintenance personnel Only maintenance free batteries may be...

Page 43: ...ontrol indicator lights up in the operating panel Fig 15 3 refer to Section 3 2 2 Section Charge control indicator Fig 10 2 When the charging process has been completed disconnect the plug from the po...

Page 44: ...ine to the battery Fig 15 6 installed in the machine 6 Connect the negative cable of the machine to the battery Fig 15 6 installed in the machine refer to Section 2 1 4 Sparks could be produced when c...

Page 45: ...ey for rotary brush drive 6 Friction wheel crank 7 Screw connection friction wheel bearing 8 Belt drive for machine drive 9 Friction wheel Before starting any maintenance and repair work set the key s...

Page 46: ...tion Fig 16 7 in the friction wheel crank Fig 16 6 2 Tension the belt Fig 16 8 which leads to the rear wheel shaft by moving the friction wheel crank Fig 16 6 in the slot using an appropriate tool The...

Page 47: ...nd the friction wheel retracts 1 2 mm from the drive shaft Fig 16 3 6 Turn the hexagon nuts Fig 17 4 one revolution further 7 Complete any fine adjustment using the Bowden cable adjusting nuts Fig 17...

Page 48: ...hood 2 Hood 3 Screws plastic housing 4 Plastic housing 5 Side brush 6 Hexagon head bolt 7 Washer 8 Side brush holder 9 Hexagon nut Before starting any maintenance and repair work set the key switch to...

Page 49: ...re tipping the Sweepmaster B650 the battery must be removed refer to Section 5 5 4 Before the Sweepmaster can be tipped back the handlebar must be adjusted to a vertical position Fig 19 2 Remove the s...

Page 50: ...aintenance and repair work set the key switch to Position 0 to prevent starting the machine inadvertently Remove the ignition key 1 Rotary brush 2 Rotary brush segment 3 Bore holes 4 Screw 5 Rotary br...

Page 51: ...s comprised of two rotary brush segments Fig 20 2 which are fixed to the rotary brush shaft Fig 20 5 by the screws Fig 20 4 Pay attention that the bristle pattern on the rotary brush Fig 20 1 is alway...

Page 52: ...a short way 5 Examine the sweeping pattern brush stroke produced on the dusty ground The width of the sweeping pattern must be approx 5 cm The borders of the sweeping pattern must be parallel Fig 21...

Page 53: ...53 Maintenance and Service 1 Side apron left 2 Screw connection side aprons 3 Rear apron back rear apron 4 Screw connection rear apron 5 Side apron right Fig 22 5 2 3 4 A 1 2...

Page 54: ...the side aprons Fig 22 1 5 Also screw the ground of the wing nut at Position A Fig 22 A Changing the rear aprons 5 Remove the dirt hopper refer to Section 5 9 1 6 Unscrew the screw connections Fig 22...

Page 55: ...eal for dirt hopper 2 Handle for dirt hopper 3 Dirt hopper 4 Handlebar 5 Locking lever for dirt hopper Before starting any maintenance and repair work set the key switch to Position 0 to prevent start...

Page 56: ...k the fill level of the dirt hopper Fig 24 3 regularly and empty it regularly and as necessary Observe the applicable national laws and local regulations when disposing of waste 5 9 3 Inserting the di...

Page 57: ...hreaded pin for top filter cover lock 5 Panel air filter 6 Bottom filter cover lock 7 Hood 8 Filter cover 9 Shaking device lever Before starting any maintenance and repair work set the key switch to P...

Page 58: ...24 6 outwards 4 Remove the filter cover Fig 24 8 5 Remove the panel air filter Fig 24 5 5 10 3 Cleaning the panel air filter thoroughly Do not inhale the dust Health hazard Wear an appropriate dust ma...

Page 59: ...4 5 6 If you have the impression that the suction turbine does not work or dust escapes from the machine contact a Hako service center Do not open the hood Fig 24 7 when the engine is running Risk of...

Page 60: ...60 Maintenance and Service 5 11 Special equipment Name Description Order no Carpet kit only Sweepmaster B650 For cleaning carpets 6460...

Page 61: ...the EC Directive 2006 42 EC and is in accordance with 2004 108 EC Reference was made to the following standards and or norms and or technical specifications to ensure proper implementation of the safe...

Page 62: ...Spitzentechnik f r eine saubere und sch nere Umwelt Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2947 3100 09...

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