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Thank you for purchasing the HAKKO FR-410 Desoldering Tool.

Please read this manual before operating the HAKKO FR-410.

Please keep this manual readily accessible for reference.

Table of Contents

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1.

PACKING LIST AND PART NAMES

2. SPECIFICATIONS

3. WARNINGS, CAUTIONS AND NOTES

4. INITIAL SETUP

5. OPERATION

6. PARAMETER SETTING

7. MAINTENANCE

8. CHECKING PROCEDURE

9. ERROR MESSAGES

10. TROUBLE SHOOTING GUIDE

11. PARTS LIST

12. WIRING DIAGRAM

Desoldering Tool

(HAKKO FR-4103)

Instruction Manual

99 Washington Street 
Melrose, MA 02176 

Phone

 781-665-

1400

Toll Free 1-800-517-8431

Visit us at www.T

estEquipmentDepot.com

Summary of Contents for FR410-52

Page 1: ...30 31 34 1 PACKING LIST AND PART NAMES 2 SPECIFICATIONS 3 WARNINGS CAUTIONS AND NOTES 4 INITIAL SETUP 5 OPERATION 6 PARAMETER SETTING 7 MAINTENANCE 8 CHECKING PROCEDURE 9 ERROR MESSAGES 10 TROUBLE SHO...

Page 2: ...rator Vacuum pressure max Suction flow Dimensions Weight AC 24 V Vacuum pump double cylinder type 80 kPa 600 mmHg 15 L min 165 W 137 H 244 D mm 6 5 5 4 9 6 in 4 8 kg 10 6 lb HAKKO FR 4103 Part name Po...

Page 3: ...flammable materials Inform others in the area that the unit is hot and should not be touched Turn the power off when not in use or left unattended Turn the power off when changing parts or storing th...

Page 4: ...ned with water before use to avoid damaging the nozzle 1 Fit the small sponge pieces into the hollows in the handpiece holder base 2 Add an appropriate amount of water into the handpiece holder base T...

Page 5: ...t the power switch is OFF before plugging in the power cord CAUTION Be sure to ground this product as it is ESD safe by design 6 Turn the power switch ON 5 OPERATION PART NAMES Control Buttons Recepta...

Page 6: ...n place over the lead wire slowly move the lead wire being careful not to apply too much force If the lead wire moves easily all of the solder has melted 3 Pull the trigger to remove the melted solder...

Page 7: ...Check ENT 4 Press the ENT button to finalize your selection If you wish to exit the PRESET SELECTION screen Select EXIT and press the ENT button You will return to the normal display screen without ma...

Page 8: ...utton to enter The next digit will begin to flash After entering the units digit press the button to save the figure to the system memory and begin heater control with new setting temperature CAUTION...

Page 9: ...The allowable ranges for offset values are from 90 to 90 In mode from 50 to 50 If you enter a value outside the offset value range the display returns to the hundreds digit and you have to enter a cor...

Page 10: ...r selecting press ENT 2 Pull the trigger 3 When Clogging appears perform cleaning and replace filters F Suction gauge Sign of clogging C H K ENT S e t T emp O f f s e t T emp V a c u u m C h e c k 680...

Page 11: ...in heater control with new setting temperature 4 To exit from each setting screen scroll the screen select EXIT and press the ENT button CAUTION If power is switched off or lost during the execution o...

Page 12: ...screen scroll the screen select EXIT and press the ENT button CAUTION As a preset ID 1 to 8 characters can be used Usable characters are A Z 0 9 and space Entering a space makes your entry terminated...

Page 13: ...ss the or to set the adjust contrast Selection range is 1 to 25 3 Press the ENT button to set the value To exit from each setting screen scroll the screen select EXIT and press the ENT button ENT P r...

Page 14: ...F ON Lock Partial OFF unlock ABCDEF Select three letters Cancel 6 PARAMETER SETTING Press and hold any one of the three control buttons while turning on the power switch PARAMETER SETTINGS Press and h...

Page 15: ...ff function When the auto shutoff function is set to on and no operation is performed for constant time after the iron is set in the iron holder the buzzer sounds three times and the auto shutoff func...

Page 16: ...flashes 5 Press the or to set the desired figure 6 Pressing the ENT button after this change makes the set time stored in the internal memory ENT S h u t O f f S e t S h u t O f f T i me r ON 0m ENT...

Page 17: ...T button after setting When selecting Timer Vacuum Time appears under Vacuum Mode in the parameter select screen Select whether you manually operate the desoldering pump or use the timer function Norm...

Page 18: ...3 Selecting ON allows you to make the setting for Timer Default is 6 minutes When selecting ON 4 When setting Auto Sleep to ON the area for Timer flashes 5 Press the or button you can change to the de...

Page 19: ...rom hundreds to units digit Press the or to set the desired figure Only values from 0 to 2 can be selected when entering the hundreds digit In mode values from 0 to 1 can be selected Values from 0 to...

Page 20: ...if you press the or button 3 Return to parameter setting display if you press the ENT button after setting 1 Move the cursor to select Ready Alarm After selecting press ENT 2 ON and OFF will be switch...

Page 21: ...n selecting Partial 4 After making all selections press the ENT button Only when selecting Partial 6 Return to parameter setting display if you press the ENT button after setting All setting changes r...

Page 22: ...er selecting press ENT 2 Using the or button select either C or F To stop Initial Reset scroll the screen to select Exit 3 After selecting it using the or button select OK or Cancel CAUTION Even when...

Page 23: ...disconnect the power plug before performing any maintenance procedure Properly maintained the HAKKO FR 410 desoldering tool should provide years of good service Efficient desoldering depends upon the...

Page 24: ...n will not pass through the nozzle until the solder inside the nozzle is completely melted CAUTION CAUTION If the cleaning drill is forced into the nozzle the drill bit could break or be damaged Pleas...

Page 25: ...paper filter L Replace Ceramic paper filter L is showing signs of stains from flux is stiff or contains any solder CAUTION The filter pipe is very hot Front holder Filter holder Ceramic paper filter...

Page 26: ...acing the heating element Failure to do this may result in a heater temperature that is much higher or lower than the previous one 2 Remove the screw fixing the joint cover and remove the joint cover...

Page 27: ...h hot air Please do not try to forcibly remove it with a screwdriver etc If the valve guard becomes deformed it will no longer be airtight Please clean with either alcohol or thinner 2 Install the val...

Page 28: ...heater or sensor Verify the electrical integrity of the heater and sensor Measure the resistance of the heater and sensor while at room temperature 15 25 59 77 It should be 3 9 10 If the resistance e...

Page 29: ...e Trigger Pin4 Black Heating element Pin8 Blue Trigger Pin9 Yellow Heating element2 Pin12 Brown Heating element2 Pin13 Green Grounding line If any value exceeds 0 or is replace the connection cord For...

Page 30: ...and the power is shut down Grip Error will be displayed if the connector cord is not attached to the station OR the wrong soldering iron is connected If the sensor temperature falls below the differen...

Page 31: ...fuse blown Replace the fuse If the fuse blows again please send the entire product back to us for repair Is the power supply cable or connection plug disconnected Connect it tightly Is the heater tube...

Page 32: ...11 PARTS LIST 31 Pump assembly 23 21 24 22...

Page 33: ...se plug Tool box Nozzle wrench Item No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 HAKKO FR 410 Part No B1215 B2874 B1086 B1087 B1088 B1089 B5141 B1302 B1303 B1304 B1305 B5142 B1306...

Page 34: ...Enclosure pipe Joint cover Wave spring Movable joint Heating element Hose HAKKO FR 4103 parts Specifications Gun type Part No FR4103 81 Part Name HAKKO FR 4103 HAKKO FR 4103 2 1 1 4 2 1 5 6 7 8 9 3 4...

Page 35: ...12 WIRING DIAGRAM 34 Inlet Power switch...

Page 36: ...N61 10 0 06 0 12 11 0 43 2 1 0 8 N61 11 0 03 0 08 2 3 1 N61 12 11 0 43 0 04 0 09 2 6 1 3 N61 13 11 0 43 0 05 0 1 1 6 3 N61 14 11 0 43 0 06 0 12 3 4 8 1 2 8 N61 15 0 04 0 11 0 12 0 19 4 2 3 N61 17 0 09...

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