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6. MAINTENANCE

Properly maintained, the FM-2024 desoldering tool should provide years of good service. 
Efficient desoldering depends upon the temperature, and the quality and quantity of the solder and 
flux. Perform the following service procedures as dictated by the conditions of the gun’s usage.

 WARNING :

Since  the  desoldering  tool  can  reach  a  very  high  temperature, 
please work carefully. 
Except when cleaning the nozzle and heating element, ALWAYS 
turn the power switch OFF and disconnect the power plug before 
performing any maintenance procedure.

Maintenance of nozzle

CAUTION

The desoldering tool may be 
extremely hot. During maintenance, 
please work carefully.

Inspect and clean the nozzle.

  Plug  in  the  power  cord,  turn  the 

power  switch  ON  and  let  the 
nozzle heat up.

CAUTION

The cleaning pin will not pass through 
the nozzle until the solder inside the 
nozzle is completely melted.

● 

Clean  out  the  hole  of  the  nozzle 
with  the  nozzle  cleaning  pin  
(not included as a standard accessories).

● 

If the cleaning pin does not pass 
through  the  hole  in  the  nozzle, 
clean  with  the  cleaning  drill. 
(not included as a standard accessories).

  Check the condition of the solder 

plating on the nozzle tip.

  Check  visually  if  the  nozzle  was 

eroded.

CAUTION

The inside hole and the surface of the 
nozzle is plated with a special alloy. 
Should this alloy become eroded by high-
temperature solder, the nozzle will not be 
able to maintain the proper temperature.

  If  the  nozzle  is  still  in  a  good 

condition, put some fresh solder on 
the nozzle tip to protect solder plated 
area from oxidation.

Cleaning with the nozzle cleaning pin

Cleaning with the cleaning drill

• Before cleaning

• After cleaning

Solder plating

Hole is damaged 
by erosion.

The cleaning pin passes completely 
through the hole.

Insert the bit while turning it clockwise.

Pull the drill bit out straight without turn-
ing it.

CAUTION

If the cleaning drill is forced into the nozzle, the 
drill bit could break or be damaged.
Please use the proper size cleaning pin or cleaning 
drill for the nozzle diameter.

CAUTION

Unfortunately, it is often difficult to 
observe this condition. Therefore, if 
desoldering efficiency goes down 
and all other parts appear to be 
OK, the nozzle is probably eroded 
and should be replaced.

• If the cleaning pin and cleaning drill 

does not pass through the hole in 
the nozzle, replace the nozzle.

• If the solder plating on the nozzle tip 

is worn, replace the nozzle.

• If the inside hole of the nozzle is 

eroded, replace the nozzle.

Summary of Contents for FM-2020

Page 1: ...lder Control Box DCB which in turn connects to the soldering station of choice either FM 202 or FP 102 For detailed information on the FM 202 and the FP 102 soldering stations refer to the instruction...

Page 2: ...or Ejector type Vacuum pressure max 93 kPa 700 mmHg 28 in Hg Suction flow 28 min Tip to ground potential 2 mV Applied air pressure 490 kPa 5 0 kgf cm2 when in use trigger or button is pressed Compress...

Page 3: ...can reach a very high temperature and should be considered potentially dangerous Turn the power off while taking breaks and when finished using the unit Before replacing parts or storing the unit turn...

Page 4: ...necting cord Connect to FM 202 or FP 102 MODEL FM 2024 Front holder Filter pipe assembly Replace as a cartridge Back holder Filter pipe lock button The filter pipe assembly will be locked until this b...

Page 5: ...change the filter pipe assembly then lock the filter pipe assembly Replace the filter pipe assembly in the cartridge 3 Attaching and replacing the nozzle Insert the grip fully into the nozzle cartrid...

Page 6: ...CB attach two rubber feet which come with the FP 102 to the bottom rear of the FP 102 to prevent the FP 102 from falling off 3 Connect the hose from the FM 2024 to the filter case cover on the DCB FM...

Page 7: ...value is applied damage may result 5 Turn ON the power Ensure that the power switch is OFF before inserting the AC plug CAUTION Be sure to ground this product as it is ESD safe by design Turn the powe...

Page 8: ...e to the straight grip To remove the handle slide down the button located on the rear of the handle to unlock it then slide the handle toward the back of the FM 2024 5 OPERATION FM 2024 24V 70W FM 202...

Page 9: ...ere will be an idle period of 15 seconds before the ready alarm sounds This time is used to ensure more efficient suction For the FM 202 pressing the push button or pulling the trigger before the alar...

Page 10: ...le and the backside of the P W B If this is difficult to do try slowly moving the lead with the nozzle If the lead moves the solder is melted Never move the lead by force If it doesn t move easily the...

Page 11: ...ition of the solder plating on the nozzle tip Check visually if the nozzle was eroded CAUTION The inside hole and the surface of the nozzle is plated with a special alloy Should this alloy become erod...

Page 12: ...to the suction pipe while turning it clockwise Then remove the accumulated debris Check and clean the front and back holder bushings If foreign matter gets stuck on the contact surface between the fro...

Page 13: ...he resistance is larger than 0 or in any location replace the cord assembly 1 Measure the resistance between plug pin 2 and the nozzle end 2 If the resistance value exceeds 2 at room temperature perfo...

Page 14: ...e cover by pulling it straight out DCB The filter is clogged with hardened flux Replace the ceramic paper filter DCB Fit the filter case cover in place After replacing the ceramic paper filter DCB pre...

Page 15: ...of the cord assembly in Maintenance CHECK Is the nozzle cartridge fully inserted ACTION Fully insert the nozzle cartridge CHECK Is the cord assembly broken Is the heater sensor disconnected ACTION Re...

Page 16: ...the low temperature alarm too low ACTION Increase the setting CHECK Is the nozzle cartridge for use with the FM 2024 ACTION Turn the power switch OFF press fit the nozzle for the FM 2024 then turn th...

Page 17: ...filter pipe If the ceramic paper filter is stiff with absorbed flux replace the filter CHECK Is solder residue stuck on the contact surface between the front holder or the back holder bushing and the...

Page 18: ...See FM2024 02 Desoldering tool 24V 70W A1511 Filter pipe assembly Set of 10 A1512 Front holder A1513 Back holder bushing B2872 Handle For gun configuration B2873 Cleaning drill For heating element B2...

Page 19: ...B N1 06 Nozzle 0 02 in 0 6 mm 0 02 in 0 6 mm 0 07 in 1 9 mm N1 08 Nozzle 0 03 in 0 8 mm 0 03 in 0 8 mm 0 08 in 2 0 mm N1 10 Nozzle 0 04 in 1 0 mm 0 04 in 1 0 mm 0 09 in 2 2 mm N1 13 Nozzle 0 05 in 1 3...

Page 20: ...it board Socket White Blue 2 3 1 Green Black Red White Brown DCB MODEL FM 2024 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com...

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