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MANDO Adapt T812
Maintenance

Order h49 7144.907-333

Interval

Maintenance work

Clean the clamping element, clamping taper and coupling area
[see »Cleaning« chapter]

six-monthly or after 3000
operating hours*

Completely clean the product [see »Cleaning« chapter]

with storage

See »Storage« chapter

depending upon which stipulation is achieved first

Table 7:

Maintenance table

11.3 Cleaning

Adaptation clamping device

A1 Fixing screws adaptation clamping device
B

Twist-off sleeve / workpiece end-stop

B1 Fixing screws on twist-off sleeve / workpiece end-stop
C

Coupling ring

Summary of Contents for T812

Page 1: ...Operating instructions incl installation manual MANDO Adapt T812 EN...

Page 2: ...MANDO Adapt T812 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333...

Page 3: ...nal protective equipment 16 2 5 Particular hazards 17 2 6 Other safety instructions 19 2 7 Screws 22 2 8 Functionality 22 2 9 Environmental protection 23 3 Technical data 24 3 1 General information 24...

Page 4: ...he product 44 7 6 1 Compatibility check 44 7 6 2 Preparation of the product 45 7 6 3 Installation of the adaptation clamping device 46 7 7 Installation of the clamping element 50 7 8 Installation of t...

Page 5: ...4 Removal of the clamping element 74 10 5 Removal of the product 79 10 5 1 Removal of the adaptation clamping device 80 11 Maintenance 86 11 1 Maintenance safety 86 11 2 Maintenance schedule 86 11 3...

Page 6: ...data 25 Table 2 Operating conditions 27 Table 3 Nomenclature application limits 30 Table 4 Maximum workpiece mass 31 Table 5 Screw tightening torques metric control threads 40 Table 6 Screw tightening...

Page 7: ...tion of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and co...

Page 8: ...people and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3...

Page 9: ...usiness and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protected by copyright and are only i...

Page 10: ...ure of the prod uct or the machine tool caused by an incorrect or defective spare parts Always use genuine spare parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of t...

Page 11: ...MANDO Adapt T812 General Order hotline 49 7144 907 333 11 1 8 Warranty terms The warranty terms are included in the manufacturer s Gen eral Terms Conditions of Business...

Page 12: ...t The operator is wholly and solely responsible for any resultant personal injury and or damage to materials Excepted from this are changing parts that HAINBUCH ap proved explicitly for autonomous mac...

Page 13: ...ING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area Keep unauthorized people away from the working area If in doubt speak to people and direct them to le...

Page 14: ...ians can work on electrical systems and can independently iden tify and avoid potential hazards Trainees Trainees can only work on the machine under the supervi sion and direction of staff skilled in...

Page 15: ...us situations WARNING Serious injuries caused by misuse of the product Only in a CE compliant machine tool with a sepa rating set of guards Only use with compatible products Only use for the type of u...

Page 16: ...e examples of unintended use of the product If workpieces are not clamped properly If people fail to observe the safety stipulations when working on the product and failing to use additional pro tecti...

Page 17: ...anual The following section explains these additional items of personal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and from contact...

Page 18: ...cidental initiation of the clamping pro cess for example due to an installation error with the power supply or a programming error Insufficient workpiece clamping DANGER Serious injuries caused by par...

Page 19: ...injuries caused by workpieces being ejected centrifugally when clamping unit is re leased while still rotating Never release the clamping of the workpiece while it is still rotating DANGER Serious in...

Page 20: ...chine spindle is unable to start up WARNING Serious injuries caused by reaching into slots and bores Never reach into slots or bores WARNING Serious injuries caused by workpieces dropping or the clamp...

Page 21: ...by parts dropping if the changing aid is used incorrectly The changing aid must only be used for installa tion removal of the clamping element NOTE Serious damage to materials the machine tool the pro...

Page 22: ...e specified tightening torque see nomenclature or the Screw tightening torques chapter Before reinstallation clean and degrease the screw and internal thread Radially mounted screws and threaded pins...

Page 23: ...azardous substances enter the environment accidentally take immediate re medial action If in doubt notify the relevant municipal authori ties about the incident The following environmentally hazardous...

Page 24: ...nes XS 42 52 13 19 3 0 1 5 0 4 0 3 6 0 170 0 x 122 5 7000 10 42 10 1 65 7 6 145 0 x 135 8 6000 80 9 0 160 0 x 125 0 5500 S 42 52 16 21 3 0 1 5 0 4 0 3 6 3 170 0 x 124 5 7000 10 42 10 1 65 2 5 7 6 186...

Page 25: ...0 3 42 52 50 80 3 0 3 0 0 5 0 4 8 5 170 0 x 164 5 7000 65 3 5 2 5 10 0 186 0 x 169 5 6000 25 105 10 1 80 3 5 3 0 11 4 205 0 x 169 5 5500 4 65 69 100 3 5 2 5 0 5 0 4 11 7 186 0 x 179 5 6000 35 150 10 1...

Page 26: ...cation status and level of contami nation of the product see Maintenance schedule chap ter The achievable clamping forces resulting from actuating forces must be checked at regular intervals For this...

Page 27: ...Serious injuries caused by workpieces being ejected centrifugally after a loss of clamping power Never rotate the product without a workpiece in stalled When several clamping points are involved clam...

Page 28: ...ce end stop and it clamps the workpiece that is to be machined To make it eas ier to install the clamping element if necessary which de pends on size a suitable changing aid can be used to pre vent th...

Page 29: ...tomer specified clamping diameter 4 2 3 Workpiece end stop The workpiece end stop is produced with an end stop di mension that reflects customer wishes 4 3 Special aids 4 3 1 Face spanner The face spa...

Page 30: ...order confirmation Any other fields of application require the explicit approval of the manufacturer The clamping device is used for the internal clamping of workpieces 5 2 Limits of use Limits are se...

Page 31: ...mit clamping length The clamped length must be proportional to the planned clamping and machining operation 5 2 5 Fourth limit forces The radial clamping force must exceed its required limit The requi...

Page 32: ...144 907 333 The clamping forces must be adapted to reflect the work piece materials The torque exerted on the clamping device during machining of the workpiece must never exceed the maximum level of t...

Page 33: ...g gear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hoo...

Page 34: ...kaging items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt im...

Page 35: ...ace 5 Secure the product to prevent it from rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packa...

Page 36: ...n a regular basis check the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean the product see Cleaning chapter 2 Apply a light c...

Page 37: ...working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the sys...

Page 38: ...ar and lifting tackle CAUTION Serious cut injuries caused by sharp edged changing parts and or clamping elements All installation removal of changing parts and clamping elements must be performed by s...

Page 39: ...about greases see Use of lubricants chapter Do not damage the functional surfaces flat mating ta pered and sealing surfaces 7 3 Screw tightening torques The tables show the specified values Knowledge...

Page 40: ...of the machine for installation 1 Set the machine into set up mode 2 Reduce the operating pressure to a minimum 3 Remove cutting tools and or sharp objects from the working area of the machine or cove...

Page 41: ...e other than SPANNTOP mini proceed with installation of the clamping element see Installation of the product chapter If the adaptation clamping device is to be installed on a SPANNTOP mini an adaptati...

Page 42: ...the adaptation ring onto the basic clamping device 2 Screw in the clamping device adaptation ring and tighten it down gently 3 Check the face run out on the test surface of the adap tation ring ideal...

Page 43: ...g ideally 0 005 mm Whenever the face run out is greater than the maximum per mitted value 6 Remove the adaptation ring 7 Clean the locating face and the mating faces of the basic clamping device and t...

Page 44: ...Face spanner 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 2 As described in the Preparation of the basic clamping device chapter prepare t...

Page 45: ...pling ring and the rotary extractor sleeve the workpiece end stop are already installed WARNING Serious injuries caused by the coupling ring being ejected centrifugally after incorrect installation Th...

Page 46: ...hat may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Move the basic clamping device into its clamping re serve position 4 Set down the adaptation clamping dev...

Page 47: ...e vice attached to its limit stop in the opposite direction to the arrow until the hole pattern on the basic clamping device matches that on the adaptation clamping device WARNING Serious crushing inj...

Page 48: ...ening torques chapter 8 Unfasten and remove any lifting gear that may have been required 9 Remove the mounting aid on a vertically suspended spindle if one was used If a clamping element is to be inst...

Page 49: ...otary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size pos...

Page 50: ...the product see Instal lation of the changing parts chapter 7 7 Installation of the clamping element A Segment clamping bushing clamping element B Coupling ring C Rotary extractor sleeve workpiece end...

Page 51: ...ll the clamping element the rotary extractor sleeve the workpiece end stop and the coupling ring must be removed see Preparation of the product chapter 2 Move the clamping device into release position...

Page 52: ...N Injuries caused by falling clamping element when installed removed incorrectly Secure the clamping element to prevent it from falling out If a changing aid is included in the scope of deliv ery use...

Page 53: ...d stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size positioning marks can be applied to th...

Page 54: ...hotline 49 7144 907 333 6 Install the rotary extractor sleeve the workpiece end stop over the coupling ring on the product see Instal lation of the changing parts chapter 7 Unfasten and remove the cha...

Page 55: ...ws changing part variant x times axial screw connec tion B Changing part variant x times axial screw connection bayonet B1 Fixing screws changing part variant x times axial screw connec tion bayonet C...

Page 56: ...ts such as the workpiece end stop can be installed in different ways If necessary in addition to these operating instruc tions you should also read and follow the operating instructions for the releva...

Page 57: ...h bayonet axial screw connection INFORMATION Initial installation of the changing part with bayonet is in accordance with the variant with an x times axial screw connection see Installation of x times...

Page 58: ...Installation 58 Order hotline 49 7144 907 333 2 Twist the changing part until firmly home 3 Screw in the changing part fixing screws and tighten to the specified tightening torque see Screw tightening...

Page 59: ...07 333 59 7 8 3 Installation of the variant screwed directly 1 Screw the changing part into the product using its thread and tighten it down 7 8 4 Installation of the central variant with axial screw...

Page 60: ...MANDO Adapt T812 Installation 60 Order hotline 49 7144 907 333 2 Screw in the changing part fixing screw and tighten it to the specified tightening torque see Screw tightening torques chapter...

Page 61: ...regular intervals and correct if necessary WARNING Serious injuries can be caused if the machine tool starts up accidentally Prior to commissioning close all safety doors or hoods on the machine tool...

Page 62: ...ains no particles measuring 100 microns filtered with a mesh width of 100 mi crons NOTE Damage to seals caused by using the wrong cool ant lubricants To clean the product never use a cooling lubri can...

Page 63: ...fore every installation and or before every time the products are put into service The products used are undamaged All fixing screws are present on the products and are tightened to the correct tighte...

Page 64: ...G Crushing injuries to hands fingers is workpiece is installed incorrectly Do not place hands fingers between workpiece and clamping device Never reach into the clamping area CAUTION Burns caused by h...

Page 65: ...hed back on 3 Open the safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear th...

Page 66: ...arts up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear fro...

Page 67: ...rts in the working area of the machine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WAR...

Page 68: ...over them 4 Remove operating and auxiliary materials as well as re maining processing materials and dispose of them in an environmentally responsible manner 10 3 Removal of the changing parts A Changi...

Page 69: ...ally if the coupling ring is not se cured properly Always secure the coupling ring with the rotary extractor ring a changing part Depending on the version of changing parts they can be re moved as fol...

Page 70: ...T812 Removal 70 Order hotline 49 7144 907 333 10 3 1Removal of the variant x times with axial screw connection 1 Unfasten and remove the fixing screws on the changing part 2 Take the changing part off...

Page 71: ...Removal of the variant x times with axial screw connection bayonet 1 Unfasten the fixing screws on the changing body a few turns without removing them 2 Turn the changing part until the screw head on...

Page 72: ...pt T812 Removal 72 Order hotline 49 7144 907 333 3 Take the changing part off the product 10 3 3Removal of the variant with direct screw connection 1 Unscrew the changing part from the product using i...

Page 73: ...T812 Removal Order hotline 49 7144 907 333 73 10 3 4Removal of the central variant with axial screw connection 1 Unfasten and remove the fixing screw on the changing part 2 Take the changing part off...

Page 74: ...ling ring C Rotary extractor sleeve workpiece end stop C1 Fixing screws rotary extractor sleeve workpiece end stop D Changing aid Special aids needed If necessary use a changing aid depending on size...

Page 75: ...njuries caused by falling clamping element when installed removed incorrectly Secure the clamping element to prevent it from falling out If a changing aid is included in the scope of deliv ery use it...

Page 76: ...ation removal work is interrupted either remove the coupling ring rotary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully...

Page 77: ...mented clamping bushing off the product If a different clamping element is to be installed proceed with installation of the clamping element see Installation of the clamping element chapter If the pro...

Page 78: ...ary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size posit...

Page 79: ...ging parts chapter 10 5 Removal of the product A Adaptation clamping device A1 Fixing screws adaptation clamping device A2 Face spanner B Coupling ring C Rotary extractor sleeve workpiece end stop C1...

Page 80: ...ing must be removed see Removal of the clamping element chapter 1 Attach any lifting gear that may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Move the basic...

Page 81: ...device towards the basic clamping device in the opposite direction to the arrow up to its limit stop or turn the spindle with the basic clamping device attached in the direction of the arrow right up...

Page 82: ...ary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size posit...

Page 83: ...ver the coupling ring on the product see Instal lation of the changing parts chapter If the adaptation clamping device was installed on a basic clamping device other than SPANNTOP mini no further step...

Page 84: ...7144 907 333 Removal of the adaptation ring A Adaption ring A1 Adaption ring fixing screws a Test surface axial run out adaptation ring b Test surface face run out adaptation ring 1 Unfasten and remo...

Page 85: ...MANDO Adapt T812 Removal Order hotline 49 7144 907 333 85 2 Remove the adaptation ring from the basic clamping de vice...

Page 86: ...intenance work needed to ensure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance intervals to reflect the ac tual rate at which s...

Page 87: ...after 3000 operating hours Completely clean the product see Cleaning chapter with storage See Storage chapter depending upon which stipulation is achieved first Table 7 Maintenance table 11 3 Cleaning...

Page 88: ...E Damage to clamping elements caused by the wrong solvent To clean the product never use a solvent that contains ester nor a polar solvent Cleanliness of the relevant limit stop and guide diameter are...

Page 89: ...he sealing elements for example O rings rectangular rings and sealing surfaces Pay attention to notes about greases see Use of lubricants chapter 11 4 Visual inspection Perform a daily visual inspecti...

Page 90: ...solubil ity in coolants Furthermore there must be no particles of dirt in the grease because these cause an operational malfunc tion if they come between two interference fit surfaces For this the fol...

Page 91: ...us substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal s...

Page 92: ...remedied by au thorized and appropriately skilled specialists INFORMATION The troubleshooting table in the following section pro vides information about who is authorized to remedy a given fault 6 In...

Page 93: ...ary Skilled special ist Geometry devia tion on the work piece Axial run out error on the adaptation clamping device Check axial run out of the adapta tion clamping device and clean the mating surfaces...

Page 94: ...of clamping element Use a suitable clamping element Dirty clamping ele ment Clean the clamping element Damaged clamp ing element Replace the clamping element Dimensional differ ence between workpiece...

Page 95: ...333 Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you ar...

Page 96: ...MANDO Adapt T812 Annex 96 Order hotline 49 7144 907 333...

Page 97: ...MANDO Adapt T812 Annex Order hotline 49 7144 907 333 97...

Page 98: ...uct 44 Installation safety 37 Intended use 14 K Key to symbols 7 L Layout 28 Liability 9 Limits of use 30 Lubricants 23 90 M Maintenance schedule 86 Misuse 15 O Operating conditions 27 P Packaging 35...

Page 99: ...dapt T812 Order hotline 49 7144 907 333 99 Symbols on the packaging 34 T Technical data 24 Tests 63 Transport inspection 34 Transportation internal 35 Type designation 27 U Unpacking 35 Use 30 W Warra...

Page 100: ...ations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannh user Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 h...

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