Hainbuch MANDO Adapt T212 Page 74 Operating Instructions Manual Download

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MANDO Adapt T212
Removal

Order h49 7144.907-333

WARNING

Serious crushing injuries caused by improper ma-
chine movement during installation or removal!



Machine movements are only permitted in set-up
mode during installation and removal.



Never reach into a gap.



Pay attention to the gap dimensions of moving
parts.

WARNING

Serious head injuries caused by bending into the
working area of the machine!



Only ever bend into the working area of the ma-
chine if there are no cutting tools or sharp objects
in it, or if these are covered.



Never move body parts under parts in the working
area of the machine with the potential to drop
down.



Depending on weight, use an appropriate mount-
ing aid for installation or installing on a vertically
suspended machine spindle.

WARNING

High level of physical strain due to the weight of
the product or of its components if not trans-
ported properly!



From a weight of 10 kg, use appropriate transport
equipment, lifting gear and lifting tackle.

CAUTION

Serious cut injuries caused by sharp-edged
changing parts and/or clamping elements!



All installation / removal of changing parts and
clamping elements must be performed by skilled
staff from the relevant specialist field.

INFORMATION

If necessary, use any forcing / extraction threads in
the components of the product, changing parts or
clamping elements.

Summary of Contents for MANDO Adapt T212

Page 1: ...Operating instructions incl installation manual MANDO Adapt T212 Size 0 7 EN ...

Page 2: ...MANDO Adapt T212 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333 ...

Page 3: ...tective equipment 16 2 5 Particular hazards 17 2 6 Other safety instructions 19 2 7 Screws 22 2 8 Functionality 22 2 9 Environmental protection 23 3 Technical data 24 3 1 General information 24 3 2 Performance values 26 3 3 Balancing quality 27 3 4 Speed 27 3 5 Operating conditions 28 3 6 Type designation 28 4 Layout and function 29 4 1 Overview and brief description 29 4 2 Accessories required 30...

Page 4: ... Function check of the coupling range of the product 46 7 6 3 Preparation of the product 49 7 6 4 Installation of the adaptation clamping device 53 7 7 Installation of the clamping element 56 7 8 Installation of the changing parts 61 7 8 1 Installation of the variant x times with axial screw connection 63 7 8 2 Installation of the variant x times with bayonet axial screw connection 64 7 8 3 Instal...

Page 5: ... of the product 88 10 5 1 Removal of the adaptation clamping device 89 11 Maintenance 95 11 1 Maintenance safety 95 11 2 Maintenance schedule 95 11 3 Cleaning 96 11 4 Visual inspection 100 11 5 Lubricating the product 101 11 6 Use of lubricants 101 12 Disposal 102 13 Faults 103 13 1 Procedure with faults 103 13 2 Fault table 103 13 3 Unlocking the adaptation clamping device manually 105 13 4 Commi...

Page 6: ...Table 5 Screw tightening torques metric control threads 41 Table 6 Screw tightening torques for aluminum components 41 Table 7 Screw tightening torques for the screw plug dependent on the size of the product 42 Table 8 Screw tightening torques for the screw plug dependent on the size of the product 42 Table 9 Minimum size 𝑌 of the coupling slider 48 Table 10 Maintenance table 96 Table 11 Fault tab...

Page 7: ...ation of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and combinations of them 1 2 Key to symbols Safety instructions in this manual are designated by sym bols The safety notices are invoked by signal words that ex press the level of hazard involved Always co...

Page 8: ...o people and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3 Definition of terms 1 3 1 Release setting Release setting means that the clamping device is released If the clamping device is released this also releases the workpiece 1 3 2 Complete clamping reser...

Page 9: ...ns of Business and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protected by copyright and are only intended for internal use The dissemination of this manual to third parties reproduc tions in any shape or form even in part as well as com mercial use and or communication of their contents are...

Page 10: ...lure of the prod uct or the machine tool caused by an incorrect or defective spare parts Always use genuine spare parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of the prod uct or the machine tool caused by an incorrect or defective clamping elements Always use genuine clamping elements made by the original manufacturer NOTE Damage malfunctions or total failure ...

Page 11: ...MANDO Adapt T212 General Order hotline 49 7144 907 333 11 1 8 Warranty terms The warranty terms are included in the manufacturer s Gen eral Terms Conditions of Business ...

Page 12: ...ct The operator is wholly and solely responsible for any resultant personal injury and or damage to materials Excepted from this are changing parts that HAINBUCH ap proved explicitly for autonomous machining but specified limits must never be exceeded DANGER Serious injuries caused by parts being ejected centrifugally due to a drop in actuating force sup ply pressure On the machine ensure that the...

Page 13: ...NING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area Keep unauthorized people away from the working area If in doubt speak to people and direct them to leave the working area Interrupt work until unauthorized people have left the working area NOTE Serious damage to materials caused by incorrect handling of the product by insufficiently skilled or trai...

Page 14: ...cians can work on electrical systems and can independently iden tify and avoid potential hazards Trainees Trainees can only work on the machine under the supervi sion and direction of staff skilled in the relevant specialist field The only people admitted as personnel are those who can reasonably be expected to carry out their work to a reliable standard People whose response capabilities are impa...

Page 15: ...ous situations WARNING Serious injuries caused by misuse of the product Only in a CE compliant machine tool with a sepa rating set of guards Only use with compatible products Only use for the type of use indicated see Use chapter Only skilled staff from the appropriate specialist fields may use the product see Personnel re quirements chapter Never exceed the technical data indicated on the product...

Page 16: ...me examples of unintended use of the product If workpieces are not clamped properly If people fail to observe the safety stipulations when working on the product and failing to use additional pro tective equipment for example to machine clamped workpieces If the product is used on clamping devices workpieces and or changing parts for which it is not intended 2 4 Personal protective equipment Durin...

Page 17: ...manual The following section explains these additional items of personal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and from contact with hot surfaces Hard hat To protect against falling and projectile parts and materials 2 5 Particular hazards The following section names residual risks resulting from the installation of the produ...

Page 18: ...ccidental initiation of the clamping pro cess for example due to an installation error with the power supply or a programming error Insufficient workpiece clamping DANGER Serious injuries caused by parts being ejected centrifugally if level of workpiece clamping is in sufficient Workpiece blanks must not be outside the clamp ing width diameter Clamping of the workpiece must not be outside the defi...

Page 19: ...s injuries caused by workpieces being ejected centrifugally when clamping unit is re leased while still rotating Never release the clamping of the workpiece while it is still rotating DANGER Serious injuries caused by projectile workpieces To assist clamping of the workpiece with long clamping devices always use a tailstock back rest or a brace WARNING Serious injuries caused by the release of sto...

Page 20: ...achine spindle is unable to start up WARNING Serious injuries caused by reaching into slots and bores Never reach into slots or bores WARNING Serious injuries caused by workpieces dropping or the clamping unit getting released Only unclamp the workpiece if it is protected against falling WARNING Serious injuries caused by the use of damaged products or by their components and accesso ries Check pr...

Page 21: ... by parts dropping if the changing aid is used incorrectly The changing aid must only be used for installa tion removal of the clamping element NOTE Serious damage to materials the machine tool the product caused by workpieces being ejected centrifugally if clamping is released while they are still rotating Never release the clamping of the workpiece while it is still rotating NOTE Damage to mater...

Page 22: ...he specified tightening torque see nomenclature or the Screw tightening torques chapter Before reinstallation clean and degrease the screw and internal thread Radially mounted screws and threaded pins that were not bonded with sealing lacquer or an adhe sive need to tightened back down to the specified tightening torque see nomenclature or the Screw tightening torques chapter If in doubt contact t...

Page 23: ...hazardous substances enter the environment accidentally take immediate re medial action If in doubt notify the relevant municipal authori ties about the incident The following environmentally hazardous substances are used Lubricants auxiliary materials and operating fluids Lubricants such as grease and oil can contain toxic sub stances These must not enter the environment Dispose of environmentall...

Page 24: ...𝑵 Radial clamping force 𝑭 𝒓𝒂𝒅 𝒎𝒂𝒙 𝒌𝑵 Balancing quality 𝑮 in 𝒏 planes 0 42 20 28 2 0 1 5 0 4 0 3 3 5 Ø 125 0 x 135 0 7000 10 42 10 1 52 3 6 Ø 125 0 x 138 0 7000 65 4 6 Ø 145 0 x 141 5 6000 80 5 5 Ø 160 0 x 138 0 5500 100 10 7 Ø 215 0 x 152 5 5000 1 42 26 38 2 2 1 5 0 4 0 3 3 3 Ø 125 0 x 136 0 7000 10 42 10 1 52 26 38 2 5 1 5 0 4 0 3 3 4 Ø 125 0 x 139 0 7000 65 4 7 Ø 145 0 x 147 5 6000 80 5 6 Ø 160 ...

Page 25: ...0 x 170 5 6000 25 105 10 1 80 50 80 2 5 1 5 0 5 0 3 7 0 Ø 160 0 x 170 5 5500 100 50 80 2 5 2 0 0 5 0 4 12 2 Ø 215 0 x 181 5 5000 125 50 80 2 5 2 0 0 5 0 4 24 3 Ø226 0 x 122 5 3200 4 65 69 100 2 5 2 5 0 5 0 5 7 6 Ø 145 0 x 180 5 6000 35 150 10 1 80 69 100 2 5 2 5 0 6 0 5 8 4 Ø 160 0 x 176 0 5500 100 69 100 2 5 2 5 0 5 0 5 13 6 Ø 215 0 x 191 5 5000 5 125 100 130 3 0 3 0 0 6 0 6 28 4 Ø 228 0 x 218 0 ...

Page 26: ... values see General information chapter On all products used do not exceed the lowest of the maximum performance values Only use product in machine tools with the same performance values INFORMATION Details of maximum performance values can be found on each product If due to abrasive wear those performance values are no long legible refer to the operating instructions The achievable actuation forc...

Page 27: ... or do so only after contacting the manu facturer Never remove balancing screws and weights at tached to the product 3 4 Speed The product is authorized for rotational operation The maximum speed is written on the product maximum speed see General information chapter DANGER Serious injuries caused by parts being ejected centrifugally due to a non compliant combination of several products From all ...

Page 28: ...65 C Workpiece temperature 80 C Humidity 80 Table 2 Operating conditions 3 6 Type designation The type designation is on the product and it includes the following indications Manufacturer Product designation ID number marked with a symbol Build year Maximum speed 𝑛 𝑚𝑖𝑛 1 Maximum actuating force 𝐹 𝑎𝑥 𝑚𝑎𝑥 𝑘𝑁 Maximum clamping force 𝐹𝑟𝑎𝑑 𝑚𝑎𝑥 𝑘𝑁 ...

Page 29: ...op and it clamps the workpiece that is to be machined To make it eas ier to install the clamping element if necessary which de pends on size a suitable changing aid can be used to pre vent the clamping element from dropping during installation The workpiece end stop is secured to the clamping device to secure the clamping element and the coupling ring Without a workpiece end stop or without securi...

Page 30: ...mping bushing is manufactured with a customer specified clamping diameter 4 2 3 Workpiece end stop The workpiece end stop is produced with an end stop di mension that reflects customer wishes 4 3 Special aids 4 3 1 Changing aid If necessary the changing aid is included in the scope of delivery of the product depending on size The changing aid secures the segmented clamping bush ing preventing it f...

Page 31: ...rmation Any other fields of application require the explicit approval of the manufacturer The clamping device is used for the internal clamping of workpieces 5 2 Limits of use Limits are set on the operation of segmented mandrels in the area where workpieces are machined 5 2 1 Nomenclature Brief des ignation Unit Explanation 𝐹𝑧 𝑁 Centrifugal force 𝑚 𝑘𝑔 Mass of the segmented clamping bushing 𝑚𝑤 𝑚𝑎𝑥...

Page 32: ...imit clamping length The clamped length must be proportional to the planned clamping and machining operation 5 2 5 Fourth limit forces The radial clamping force must exceed its required limit The required level of radial clamping force required is de rived from the planned cutting conditions and the resultant machining forces and torques As the clamping element mass increases a higher level of cen...

Page 33: ...4 907 333 33 The clamping forces must be adapted to reflect the work piece materials The torque exerted on the clamping device during machining of the workpiece must never exceed the maximum level of transmissible torque resulting from the radial clamping force ...

Page 34: ...ng gear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hook directly above the center of gravity Raise carefully and correct the lifting points if nec essary WARNING Serious injuries caused by incorrect transport with lifting gear Never raise loads above pe...

Page 35: ...ckaging items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt immediately to ensure it is complete and has not been damaged in transit Proceed as follows if you find any externally visible signs of damage while in transit Refuse to accept the delivery or only sub...

Page 36: ...face 5 Secure the product to prevent it from rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items are packaged in an appropri ate manner for the type of transportation involved Always use environmentally compatible materials for packaging pur poses Packaging sh...

Page 37: ...ck the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the product chapters 2 Apply a light coating of preserving oil to the inner and outer faces of the product Wipe away surplus preserv ing oil with a sort lint free tear resistant cloth 3 Pack product air tight in foil...

Page 38: ...e working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the system Shut down the system WARNING Serious crushing injuries and breakages caused by falling parts during incorrect installation or re moval Ensure that the product cannot roll away or fall If necessar...

Page 39: ...ear and lifting tackle CAUTION Serious cut injuries caused by sharp edged changing parts and or clamping elements All installation removal of changing parts and clamping elements must be performed by skilled staff from the relevant specialist field NOTE Damage to materials caused by lifting gear left in the product Always remove lifting gear immediately after in stalling the product NOTE only for ...

Page 40: ...about greases see Use of lubricants chapter Do not damage the functional surfaces flat mating ta pered and sealing surfaces 7 3 Screw tightening torques The tables show the specified values Knowledge of the applicable guidelines and design criteria is essential NOTE Damage to materials caused by defective screw tightening torques To secure the product to the machine pay attention to the values spe...

Page 41: ...ents The following table contains the reduced screw tightening torques for securing aluminum components Thread designa tion Tightening torque Nm Minimum screw depth mm M6 10 12 M8 23 16 M10 46 20 Table 6 Screw tightening torques for aluminum components Screw plug The following table contains the screw tightening torques for the screw plug dependent on the size of the product Size of the product Ti...

Page 42: ...rew plug dependent on the size of the product 7 4 Preparation of the machine for installation 1 Set the machine into set up mode 2 Reduce the operating pressure to a minimum 3 Remove cutting tools and or sharp objects from the working area of the machine or cover them 7 5 Preparation of the basic clamping device To install the adaptation clamping device the basic clamping device must be prepared I...

Page 43: ...for the basic clamping device If the adaptation clamping device needs to be installed on a basic clamping device other than SPANNTOP mini proceed with installation of the clamping element see Installation of the product chapter If the adaptation clamping device is to be installed on a SPANNTOP mini an adaptation ring needs to be installed 3 Install the adaptation ring see the following description...

Page 44: ...lation 44 Order hotline 49 7144 907 333 1 Fit the adaptation ring onto the basic clamping device 2 Screw in the adaptation ring fixing screws and tighten to the specified tightening torque see Screw tightening torques chapter ...

Page 45: ...d stop 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 2 As described in the Preparation of the basic clamping device chapter prepare the basic clamping device for the following steps 7 6 1 Compatibility check Check the compatibility of the product and the connection point of the basic clamping device For this check that the connection poi...

Page 46: ...ion check of the coupling range of the product Check that the coupling range function on the product 1 Unfasten and remove the screw plug 2 Tighten the screw plug to its limit stop 3 Unfasten the locking screw to its limit stop Pay attention to movement of the coupling slider ...

Page 47: ...ovement of all coupling sliders When un screwing the screw plug all coupling sliders must move inwards automatically 5 Install the screw plug and tighten it to the specified tight ening torque see Screw tightening torques chapter Pay attention to movement of the coupling slider ...

Page 48: ... move outwards automatically Size of the basic clamping device Minimum dimension 𝒀 𝒎𝒎 42 3 5 52 8 7 65 5 3 80 6 8 100 9 7 125 16 7 Table 9 Minimum size 𝑌 of the coupling slider 7 Check the test dimension 𝑌 on all coupling sliders Once the screw plug is fully screwed in do not go below the minimum dimension 𝑌 see table for minimum dimension 𝑌 of the coupling sliders ...

Page 49: ... minimum dimension limit is crossed the product must be cleaned see Cleaning chapter 7 6 3 Preparation of the product The product is supplied in assembled condition The following preparatory steps are needed to install the product The following preparatory steps are needed to install the product if the coupling ring and the rotary extractor sleeve the workpiece end stop are included in the scope o...

Page 50: ...er hotline 49 7144 907 333 2 Unfasten the locking screw to its limit stop The following preparatory steps are needed to install the product if the coupling ring and the rotary extractor sleeve the workpiece end stop are already installed ...

Page 51: ...ce end stop If installation removal work is interrupted either remove the coupling ring rotary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption 1 Remove the rotary extractor sleeve the workpiece end stop see Removal of the changing parts chapter To do this secure the coupling ring to pre...

Page 52: ...MANDO Adapt T212 Installation 52 Order hotline 49 7144 907 333 3 Unfasten and remove the screw plug 4 Unfasten the locking screw to its limit stop ...

Page 53: ...release position 4 Set down the adaptation clamping device on the basic clamping device so that the hole pattern on the basic clamping device and the adaptation clamping devices are aligned For this the anti twist devices in the clamp ing taper of the basic clamping device and the grooves in the adaptation clamping device must be aligned 5 Screw in the adaptation clamping device fixing screws and ...

Page 54: ...pecified tightening torque see Screw tightening torques chap ter 8 Unfasten and remove any lifting gear that may have been required 9 Remove the mounting aid on a vertically suspended spindle if one was used If a clamping element is to be installed proceed with instal lation of the clamping element see Installation of the clamping element chapter If no clamping element is to be installed the follo...

Page 55: ...rotary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size positioning marks can be applied to the coupling ring and the product 10 Place the coupling ring around the coupling on the prod uct so that the pins in the product are aligned with the bores in the cou...

Page 56: ...pter 7 7 Installation of the clamping element A Screw plug B Segment clamping bushing clamping element C Coupling ring D Twist off sleeve workpiece end stop D1 Retaining screws on twist off sleeve workpiece end stop E Changing aid Special aids needed If necessary use a changing aid depending on size 1 As described in the Preparation of the machine for in stallation chapter prepare for the followin...

Page 57: ...st be removed see Preparation of the product chapter 2 Move the clamping device into release position 3 If a changing aid is included in the scope of delivery un fasten and remove the screw plug 4 Fit the segmented clamping bushing to the product and secure it to prevent it from falling out For this the slots in the segmented clamping bushing must engage in the lugs in the coupling ...

Page 58: ...ON Injuries caused by falling clamping element when installed removed incorrectly Secure the clamping element to prevent it from falling out If a changing aid is included in the scope of deliv ery use it to secure the clamping element 5 If necessary fit the changing aid ...

Page 59: ...nd stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size positioning marks can be applied to the coupling ring and the product 6 Place the coupling ring around the coupling on the prod uct and the segmented clamping bushing so that the pins in the product are aligned with the bores in the cou ...

Page 60: ... hotline 49 7144 907 333 7 Install the rotary extractor sleeve the workpiece end stop over the coupling ring on the product see Instal lation of the changing parts chapter 8 Unfasten and remove the changing aid which is used where necessary ...

Page 61: ...Screw tightening torques chap ter 7 8 Installation of the changing parts A Changing part variant x times axial screwed connection A1 Fixing screws changing part variant x times axial screw connec tion B Changing part variant x times axial screw connection bayonet B1 Fixing screws changing part variant x times axial screw connec tion bayonet ...

Page 62: ...andrel body is used to install a changing part always secure the cou pling ring with the rotary extractor sleeve another changing part The changing parts such as the workpiece end stop can be installed in different ways If necessary in addition to these operating instruc tions you should also read and follow the operating instructions for the relevant changing parts 1 As described in the Preparati...

Page 63: ...3 7 8 1 Installation of the variant x times with axial screw connection 1 Place the changing part onto the product 2 Screw in the changing part fixing screws on the chang ing part and tighten to the specified tightening torque see Screw tightening torques chapter ...

Page 64: ...onet is in accordance with the variant with an x times axial screw connection see Installation of x times variant with axial screw connection After initial installation the changing part fixing screws remain in the clamping device 1 Place the changing part on the product so that the screw head on the changing part fixing screw fits through the bayonet opening 2 Twist the changing part until firmly...

Page 65: ...tline 49 7144 907 333 65 3 Screw in the changing part fixing screws and tighten to the specified tightening torque see Screw tightening torques chapter 7 8 3 Installation of the variant screwed directly 1 Unfasten and remove the screw plug ...

Page 66: ...ation 66 Order hotline 49 7144 907 333 2 Screw the changing part into the product using its thread and tighten it down 7 8 4 Installation of the central variant with axial screw connection 1 Unfasten and remove the screw plug ...

Page 67: ... Installation Order hotline 49 7144 907 333 67 2 Place the changing part onto the product 3 Screw in the changing part fixing screw and tighten it to the specified tightening torque see Screw tightening torques chapter ...

Page 68: ... regular intervals and correct if necessary WARNING Serious injuries can be caused if the machine tool starts up accidentally Prior to commissioning close all safety doors or hoods on the machine tool WARNING Serious injuries caused by tools and items of test equipment being ejected centrifugally Prior to commissioning ensure that all tools and items of test equipment are removed from the working ...

Page 69: ...tains no particles measuring 100 microns filtered with a mesh width of 100 mi crons NOTE Damage to seals caused by using the wrong cool ant lubricants To clean the product never use a cooling lubri cant that attacks and damages the sealing ele ments installed Those installed sealing elements can be made of NBR Viton and PUR materials Never use cooling lubricants that contain ester or a polar solve...

Page 70: ...efore every installation and or before every time the products are put into service The products used are undamaged All fixing screws are present on the products and are tightened to the correct tightening torque None of the rubber segments on the clamping elements and attachments are torn or exhibit porous areas Serrations and grooved profiles must not be excessively rounded because this would pr...

Page 71: ...NG Crushing injuries to hands fingers is workpiece is installed incorrectly Do not place hands fingers between workpiece and clamping device Never reach into the clamping area CAUTION Burns caused by high workpiece temperature Give preference to automatic loading Also wear the following items of personal protec tive equipment in addition to the basic equip ment 8 5 Procedure after a collision In t...

Page 72: ...ched back on 3 Open the safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of personal protec tive equipment in addition to the basic equip ment 4 Clean the product of swarf and production residue with a soft lint free cloth and apply a light coating of oi...

Page 73: ...tarts up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear from the product and from the working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any ...

Page 74: ...arts in the working area of the machine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WARNING High level of physical strain due to the weight of the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifti...

Page 75: ...cover them 4 Remove operating and auxiliary materials as well as re maining processing materials and dispose of them in an environmentally responsible manner 10 3 Removal of the changing parts A Changing part variant x times axial screwed connection A1 Fixing screws changing part variant x times axial screw connec tion B Changing part variant x times axial screw connection bayonet B1 Fixing screws...

Page 76: ...entrifugally if the coupling ring is not se cured properly Always secure the coupling ring with the rotary extractor ring a changing part Depending on the version of changing parts they can be re moved as follows If necessary in addition to these operating instruc tions you should also read and follow the operating instructions for the relevant changing parts 1 As described in the Preparing the ma...

Page 77: ... T212 Removal Order hotline 49 7144 907 333 77 10 3 1Removal of the variant x times with axial screw connection 1 Unfasten and remove the fixing screws on the changing part 2 Take the changing part off the product ...

Page 78: ...2Removal of the variant x times with axial screw connection bayonet 1 Unfasten the fixing screws on the changing body a few turns without removing them 2 Turn the changing part until the screw head on the changing part fixing screw fits through the bayonet opening ...

Page 79: ...apt T212 Removal Order hotline 49 7144 907 333 79 3 Take the changing part off the product 10 3 3Removal of the variant with direct screw connection 1 Unscrew the changing part from the product using its thread ...

Page 80: ...144 907 333 2 Screw in the screw plug and tighten to the specified tightening torque see Screw tightening torques chap ter 10 3 4Removal of the central variant with axial screw connection 1 Unfasten and remove the fixing screw on the changing part ...

Page 81: ...O Adapt T212 Removal Order hotline 49 7144 907 333 81 2 Take the changing part off the product 3 Screw in the screw plug and tighten to the specified tightening torque see Screw tightening torques chap ter ...

Page 82: ...ece end stop D1 Retaining screws on twist off sleeve workpiece end stop E Changing aid Special aids needed If necessary use a changing aid depending on size 1 As described in the Preparing the machine for re moval chapter prepare for the following steps 2 Move the clamping device into release position 3 If a changing aid is included in the scope of delivery un fasten and remove the screw plug ...

Page 83: ...Injuries caused by falling clamping element when installed removed incorrectly Secure the clamping element to prevent it from falling out If a changing aid is included in the scope of deliv ery use it to secure the clamping element 4 If necessary fit the changing aid ...

Page 84: ...lation removal work is interrupted either remove the coupling ring rotary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption 5 Remove the rotary extractor sleeve the workpiece end stop see Removal of the changing parts chapter To do this secure the coupling ring and the segmented clamping ...

Page 85: ...rder hotline 49 7144 907 333 85 7 Unfasten and remove the changing aid which is used where necessary and secure the segmented clamping bushing to prevent it from falling out 8 Take the segmented clamping bushing off the product ...

Page 86: ... a different clamping element is to be installed proceed with installation of the clamping element see Installation of the clamping element chapter If the product is to be removed proceed with removal of the product see Removal of the product chapter If no clamping element is to be installed and if the product is to remain on the machine the following steps are required ...

Page 87: ...ary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size positioning marks can be applied to the coupling ring and the product 10 Place the coupling ring around the coupling on the prod uct so that the pins in the product are aligned with the bores in the coupli...

Page 88: ...the changing parts chapter 10 5 Removal of the product A Coupling slider B Screw plug C Adaptation clamping device C1 Fixing screws adaptation clamping device D Screw plug E Coupling ring F Twist off sleeve workpiece end stop F1 Retaining screws on twist off sleeve workpiece end stop 1 As described in the Preparing the machine for re moval chapter prepare for the following steps ...

Page 89: ...actor sleeve and the coupling ring must be removed see Removal of the clamping element chapter 1 Attach any lifting gear that may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Move the basic clamping device into its release position 4 Unfasten and remove the screw plug 5 Unfasten the locking screw to its limit stop ...

Page 90: ...ANDO Adapt T212 Removal 90 Order hotline 49 7144 907 333 6 Unfasten and remove the fixing screws on the adapta tion clamping device 7 Remove the adaptation clamping device from the basic clamping device ...

Page 91: ...9 7144 907 333 91 8 Install the screw plug and tighten it to the specified tight ening torque see Screw tightening torques chapter 9 Screw in the screw plug and tighten to the specified tightening torque see Screw tightening torques chap ter ...

Page 92: ...ary extractor sleeve workpiece end stop is not fully installed or the rotary extractor sleeve the workpiece end stop must be fully installed before the interruption INFORMATION Depending on size positioning marks can be applied to the coupling ring and the product 10 Place the coupling ring around the coupling on the prod uct so that the pins in the product are aligned with the bores in the coupli...

Page 93: ...ee Instal lation of the changing parts chapter If the adaptation clamping device was installed on a basic clamping device other than SPANNTOP mini no further steps are needed If the adaptation clamping device was installed on a SPANN TOP mini the adaptation ring needs to be removed Removal of the adaptation ring A Adaption ring A1 Adaption ring fixing screws ...

Page 94: ...MANDO Adapt T212 Removal 94 Order hotline 49 7144 907 333 1 Unfasten and remove the fixing screws on the adapta tion ring 2 Remove the adaptation ring from the basic clamping de vice ...

Page 95: ...aintenance work needed to ensure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance intervals to reflect the ac tual rate at which signs of wear appear Contact the manufacturer for questions relating to mainte nance work and maintenance intervals see Contact chap ter Interval Maintenance work daily Visual inspection of clamping a...

Page 96: ...duct chapter with storage See Storage chapter depending upon which stipulation is achieved first Table 10 Maintenance table 11 3 Cleaning A Drift body A1 Fixing screws on drift body B Twist off sleeve workpiece end stop B1 Fixing screws on twist off sleeve workpiece end stop C Coupling ring D Screw plug E Coupling cover E1 Coupling cover fixing screws F Locking pin F1 Spring locking pin G Coupling...

Page 97: ...ter nor a polar solvent NOTE Damage to clamping elements caused by the wrong solvent To clean the product never use a solvent that contains ester nor a polar solvent NOTE Damage to materials caused by incorrect installa tion of sealing elements Replace missing or damaged sealing elements Ensure that the sealing elements do not fall out or get damaged during installation removal and apply a thin co...

Page 98: ...il and grease residues off all components with an ester free non polar soft lint free cloth and check for visible signs of damage 5 Assemble the product in accordance with the exploded drawing and lubricate during assembly see Lubricating the product chapter Pay attention to the following dur ing assembly Replace worn or damaged fixing screws Tighten all fixing screws to the specified tightening t...

Page 99: ...pter Installation of the coupling cover 1 Immerse one third of the end of the coupling slider springs in lubricant 2 Set up the coupling slider springs obliquely in the cou pling slider grooves with the help of the lubricant adher ing to them 3 Install the coupling cover centrally and horizontally with its pins aligned with the grooves in the coupling sliders ...

Page 100: ...or cracks and damage in particular on the clamping and end stop surfaces The rubber on the clamping element also needs to be exam ined for cracks and signs of damage The rubber on the CENTREX ring also needs to be exam ined for cracks and signs of damage A check is also required to ensure that all fixing screws are tightened down If damage is detected the relevant components must be ex changed imm...

Page 101: ...g consumed or surplus grease and dispose of it in accordance with lo cally enforceable legislative provisions 3 After lubrication perform the entire stroke several times 11 6 Use of lubricants To achieve ultimate performance from the products use the specified lubricants Only use grease that complies with the fundamental require ments governing adhesion pressure resistance and solubil ity in coola...

Page 102: ...ous substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal specialists Catch exchanged oils and greases in suitable containers and dispose of them in accordance with applicable local provi sions The local municipal authority or specialist waste disposal compa...

Page 103: ...opriately skilled specialists INFORMATION The troubleshooting table in the following section pro vides information about who is authorized to remedy a given fault 6 In the event of a fault not caused by the product the fault may be caused by something close to the machine tool For this refer to the operating instructions of the ma chine tool 13 2 Fault table Fault Possible cause Remedial action Re...

Page 104: ...ble workpiece end stop Clamping force is too high Axial actuating force is too high Check machine setting and cor rect if necessary Skilled special ist Geometry devia tion on the work piece Axial run out error on the adaptation clamping device Check axial run out of the adapta tion clamping device and clean the mating surfaces and locating taper if necessary Skilled special ist Face run out error ...

Page 105: ...element Dirty clamping ele ment Clean the clamping element Damaged clamp ing element Replace the clamping element Dimensional differ ence between workpiece diame ter and clamping elements is too great Use clamping element with a suit able clamping diameter Table 11 Fault table 13 3 Unlocking the adaptation clamping device manually If the adaptation clamping device cannot be taken off the basic cla...

Page 106: ...ic clamp ing device the adaptation clamping device must then be dis mantled through the functional unit of the basic clamping de vice see Cleaning chapter The basic clamping device can be reinstalled see operating instructions for the basic clamping device Clean the adaptation clamping device after disassembly and reassemble the adaptation clamping device without the functional unit of the basic c...

Page 107: ... 333 Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you around the clock 49 7144 907 444 For advice or help you can contact the sales partners and service staff listed in www hainbuch com 14 2 Manufacturer certification Manufacturer certification is supplie...

Page 108: ...MANDO Adapt T212 Annex 108 Order hotline 49 7144 907 333 ...

Page 109: ...MANDO Adapt T212 Annex Order hotline 49 7144 907 333 109 ...

Page 110: ...uct 49 Product 45 Installation safety 38 Intended use 14 K Key to symbols 7 L Layout 29 Liability 9 Limits of use 31 Lubricants 23 101 M Maintenance schedule 95 Misuse 15 O Operating conditions 28 P Packaging 36 Performance values 26 Personnel requirements 13 Electricians 14 Hydraulics specialist 14 Pneumatics specialist 14 Skilled specialist 13 Trainees 14 Preservation 37 Protective equipment Hai...

Page 111: ...T212 Order hotline 49 7144 907 333 111 Storage 37 Symbols on the packaging 35 T Technical data 24 Tests 70 Transport inspection 35 Transportation internal 36 Type designation 28 U Unpacking 36 Use 31 W Warranty 11 ...

Page 112: ...cations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannhäuser Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 hour emergency phone line 49 7144 907 444 ...

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Hainbuch MANDO Adapt T212, Operating Instructions Manual

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