Hainbuch centroteX S Operating Instructions Manual Download Page 24 | Manualshive

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Quick change-over system centroteX S
Layout and function

24

Order h49 7144.907-333

4.3.1 Monteq

With the Monteq mounting aid, quick change-over units can
be transported to the machine adapter and locked into
place.

Various versions of the Monteq are available.

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Summary of Contents for centroteX S

Page 1: ...Operating instructions incl installation manual Quick change over system centroteX S quick change over adapter with InoFlex Size 165 EN ...

Page 2: ...Quick change over system centroteX S 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333 ...

Page 3: ...al protective equipment 14 2 5 Particular hazards 15 2 6 Other safety instructions 16 2 7 Screws 18 2 8 Functionality 18 2 9 Environmental protection 18 3 Technical data 20 3 1 General information 20 3 2 Performance values 20 3 3 Balancing quality 21 3 4 Speed 21 3 5 Operating conditions 21 3 6 Type designation 21 4 Layout and function 23 4 1 Overview and brief description 23 4 2 Accessories requi...

Page 4: ...Use 35 8 1 Use related safety 35 8 2 Installation of the clamping device 36 8 3 Removal of the clamping device 40 8 4 Tests 42 8 5 Procedure after a collision 42 9 Activities after end of production 44 10 Removal 45 10 1 Safe removal 45 10 2 Preparing the machine for removal 46 10 3 Removal of the product 47 10 3 1 Removal of the product from a machine adapter 47 11 Maintenance 48 11 1 Maintenance...

Page 5: ...ory of tables Table 1 Technical data 20 Table 2 Operating conditions 21 Table 3 Screw tightening torques metric control threads 33 Table 4 Screw tightening torques for aluminum components 33 Table 5 Maintenance table 49 Table 6 Selection of lubricants 52 Table 7 Fault table 56 ...

Page 6: ... configu ration of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and combinations of them 1 2 Key to symbols Safety instructions in this manual are designated by sym bols The safety notices are invoked by signal words that ex press the level of hazard involved...

Page 7: ...mple involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3 Definition of terms 1 3 1 Release setting Release setting means that the clamping device is released If the clamping device is released this also releases the workpiece 1 3 2 Complete clamping reserve Complete clamping reserve means that the clamping device is c...

Page 8: ...tected by copyright and are only intended for internal use The dissemination of this manual to third parties reproduc tions in any shape or form even in part as well as com mercial use and or communication of their contents are pro hibited for anything other than internal use except with the written consent of the manufacturer Infringements oblige the offending party to pay compensa tion Without r...

Page 9: ...re parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of the prod uct or the machine tool caused by an incorrect or defective machine adapter Always use genuine machine adapters made by the original manufacturer Spare parts and accessories can be sourced from contract dealers or directly from the manufacturer see Contact chapter Without exception wearing parts and c...

Page 10: ...product The operator is wholly and solely responsible for any resultant personal injury and or damage to materials DANGER Serious injuries caused by parts being ejected centrifugally due to a drop in actuating force sup ply pressure On the machine ensure that the actuating force the supply pressure do not drop while the product is in use If no precautions have been taken on the machine to maintain...

Page 11: ...e limit switches on the machine they must always be adapted to match the stroke of the quick change over unit installed On quick change over units in which idle stroke is taken into account the limit switches on the ma chine must always be matched to the stroke of the quick change over unit 2 2 Personnel requirements WARNING Serious injuries caused by incorrect handling of the product by insuffici...

Page 12: ...neumatics specialist Pneumatics specialists are trained in the specific task profile for which they are employed and are familiar with the rele vant standards and legislative provisions Due to their vocational training and experience pneumatics specialists can work on pneumatic systems and can inde pendently identify and avoid potential hazards Electricians Electricians are trained in the specific...

Page 13: ...schedule chapter When used for its intended purpose the operational safety of the product is assured subject to compliance with relevant safety stipulations to the full extent foreseeable Intended use also includes compliance with all stipulations in this manual Any form of use beyond the scope of intended use or other forms of use of the product is considered as misuse and can lead to dangerous s...

Page 14: ...ntended use Here are some examples of unintended use of the product If people fail to observe the safety stipulations when working on the product by failing to use additional pro tective equipment if the product is used on machines machine adapters or clamping devices for which it is not intended 2 4 Personal protective equipment During work it is essential to wear personal protective equip ment t...

Page 15: ...s of this manual The following section explains these additional items of personal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and from contact with hot surfaces Hard hat To protect against falling and projectile parts and materials 2 5 Particular hazards The following section names residual risks resulting from the installation of...

Page 16: ...t first installing a clamping device Prevent accidental initiation of the clamping pro cess for example due to an installation error with the power supply or a programming error Sharp edged parts WARNING Serious cut injuries caused by sharp edged parts and burrs All installation of individual parts must be per formed by skilled staff from the relevant specialist field Also wear the following items...

Page 17: ...ies Check products or their components and acces sories on a regular basis for visible signs of dam age see Inspections and Cleaning chap ters Use of damaged products their damaged compo nents and or their damaged accessories is pro hibited Report damage to the operator immediately Damaged components accessories must be re placed with genuine spare parts accessories made by the manufacturer CAUTIO...

Page 18: ...ed back down to the specified tightening torque see nomenclature or the Screw tightening torques chapter If in doubt contact the manufacturer immediately to determine how best to proceed 2 8 Functionality WARNING Serious injuries caused by severe contamination of the product Always comply with the cleaning instructions and intervals see Cleaning chapter 2 9 Environmental protection NOTE Substantia...

Page 19: ...Quick change over system centroteX S Safety Order hotline 49 7144 907 333 19 Dispose of environmentally hazardous substances properly see Disposal chapter ...

Page 20: ...force 𝑭 𝒂𝒙 𝒎𝒂𝒙 𝒌𝑵 Radial clamping force 𝑭 𝒓𝒂𝒅 𝒎𝒂𝒙 𝒌𝑵 Weight 𝒌𝒈 Balancing quality 𝑮 in 𝒏 planes 165 Ø 224 0 x 136 6 5000 20 52 21 4 4 1 Table 1 Technical data 3 2 Performance values NOTE Material damage to the products use and or to the machine tool caused by exceeding the maximum performance values Do not exceed the maximum performance values see General information chapter On all products used do...

Page 21: ... caused by machining with incor rectly balanced products Never remove balancing screws and weights at tached to the product 3 4 Speed The product is authorized for rotational operation The maximum speed is written on the product maximum speed see General information chapter DANGER Serious injuries caused by parts being ejected centrifugally due to a non compliant combination of several products Fr...

Page 22: ...uick change over system centroteX S Technical data 22 Order hotline 49 7144 907 333 Product designation ID number marked with a symbol Build year Maximum speed 𝑛 𝑚𝑖𝑛 1 Maximum actuating force 𝐹 𝑎𝑥 𝑚𝑎𝑥 𝑘𝑁 ...

Page 23: ...dapter Together the clamping device and the quick change over adapter form the quick change over unit The machine adapter is secured to the machine spindle The quick change over unit is secured to the machine adapter by a radial locking screw The actuation mechanism of the power actuated clamping device is connected to the machine adapter by the bayonet coupling on the quick change over adapter 4 ...

Page 24: ...teX S Layout and function 24 Order hotline 49 7144 907 333 4 3 1 Monteq With the Monteq mounting aid quick change over units can be transported to the machine adapter and locked into place Various versions of the Monteq are available ...

Page 25: ...r its general field of application this product was designed and developed for use when necessary in a specific and documented application see clamping situa tion drawing or order confirmation Any other fields of application require the explicit approval of the manufacturer 5 2 Limits of use The application limits of the quick change over system apply see operating instructions for the machine ada...

Page 26: ...sing lifting gear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hook directly above the center of gravity Raise carefully and correct the lifting points if nec essary WARNING Serious injuries caused by incorrect transport with lifting gear Never raise load...

Page 27: ...om the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt immediately to ensure it is complete and has not been damaged in transit Proceed as follows if you find any externally visible signs of damage while in transit Refuse to accept the delivery or only subject to later ap proval Make a note o...

Page 28: ...ng on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items are packaged in an appropri ate manner for the type of transportation involved Always use environmentally compatible materials for packaging pur poses Packaging should protect individual components from dam age in transit corrosion and ot...

Page 29: ... basis check the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the product chapters 2 Apply a light coating of preserving oil to the inner and outer faces of the product Wipe away surplus preserv ing oil with a sort lint free tear resistant cloth 3 Pack product air tig...

Page 30: ...nd from the working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the system Shut down the system WARNING Serious crushing injuries and breakages caused by falling parts during incorrect installation or re moval Ensure that the product cannot roll away or fall I...

Page 31: ...g tackle NOTE Damage to materials caused by lifting gear left in the product Always remove lifting gear immediately after in stalling the product NOTE only for aluminum components Damage to materials can be caused by incorrect screw tightening torques on aluminum compo nents Pay attention to the reduced screw tightening tor ques for aluminum components see Screw tightening torques chapter 7 2 Prel...

Page 32: ... torques The tables show the specified values Knowledge of the applicable guidelines and design criteria is essential NOTE Damage to materials caused by defective screw tightening torques To secure the product to the machine pay attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques If the machine manufacturer stipulates different values you must...

Page 33: ...e reduced screw tightening torques for securing aluminum components Thread designa tion Tightening torque Nm Minimum screw depth mm M6 10 12 M8 23 16 M10 46 20 Table 4 Screw tightening torques for aluminum components 7 4 Preparation of the machine for installation 1 Set the machine into set up mode 2 Reduce the operating pressure to a minimum 3 Remove cutting tools and or sharp objects from the wo...

Page 34: ...or this check that the connection point and the product share the same adaptation geometry Also check if the actu ating element coupling element is suitable 7 5 2 Preparation of the product The product is supplied in assembled condition No preparatory steps are needed to install the product 7 5 3 Installation of the product on a machine adapter INFORMATION Installation removal of the product is de...

Page 35: ...he clamping device Installation removal of the clamping device must be performed by skilled specialists from the rele vant field WARNING High level of physical strain due to the weight of the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle NOTE Damage to materials caused by lifting gear left in the...

Page 36: ...rocessed and that it contains no particles measuring 100 microns filtered with a mesh width of 100 mi crons NOTE Damage to seals caused by using the wrong cool ant lubricants To clean the product never use a cooling lubri cant that attacks and damages the sealing ele ments installed Those installed sealing elements can be made of NBR Viton and PUR materials Never use cooling lubricants that contai...

Page 37: ...g instructions also read and follow the operating instructions for the relevant clamping device 1 Install the bayonet coupling in the flange so that the anti twist device on the bayonet coupling aligns properly with the groove in the flange 2 Screw the clamping device firmly home on the bayonet coupling ...

Page 38: ...f the quick change over adapter the quick change over unit on the machine adapter whenever the product is in its front limit position INFORMATION The tolerance of the set up dimension is 0 2 𝑚𝑚 of the nominal dimension 3 Turn back the clamping device until the hole patterns on the flange and clamping device match up Observe the set up dimension see nomenclature on the rear surface of the quick cha...

Page 39: ... necessary correct carefully with a plastic hammer 6 Tighten the fixing screws on the clamping device to the specified tightening torque see Screw tightening tor ques chapter 7 Check the face run out of the clamping device on a suit able test surface ideally 0 005 mm If axial run out is greater than the maximum permitted value 8 Remove the clamping device 9 Clean the locating surface and mating su...

Page 40: ...e and flange with an oil stone 11 Reinstall the clamping device 12 Repeat the alignment process 13 Repeat the axial run out test 8 3 Removal of the clamping device A Bayonet coupling B Flange C Clamping device C1 Fixing screws clamping device In addition to these operating instructions also read and follow the operating instructions for the relevant clamping device ...

Page 41: ...ck change over system centroteX S Use Order hotline 49 7144 907 333 41 1 Unfasten and remove the fixing screws from the clamp ing device 2 Unscrew and remove the clamping device from the bay onet coupling ...

Page 42: ...amaged All fixing screws are present on the products and are tightened to the correct tightening torque None of the edges and races are chipped or show any signs of wear The speed set on the machine tool must not exceed the maximum speed of the product Always take the lowest value of all maximum speeds for combined products in dicated Do not exceed the maximum actuating force indicated on the prod...

Page 43: ...ange over system centroteX S Use Order hotline 49 7144 907 333 43 For this remove the product from the machine see Re moval of the product chapter and dismantle it for level of disassembly see Cleaning chapter ...

Page 44: ... on 2 Open the safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of personal protec tive equipment in addition to the basic equip ment 3 Clean the product of swarf and production residue with a soft lint free cloth and apply a light coating of oil 4 Close...

Page 45: ...ine tool starts up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear from the product and from the working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Re...

Page 46: ...l to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WARNING High level of physical strain due to the weight of the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle INFORMATION If necessary use any forcing extrac...

Page 47: ...chine for re moval chapter prepare for the following steps 10 3 1Removal of the product from a machine adapter INFORMATION Installation removal of the product is described in the operating instructions for the machine adapter In addition to these operating instructions you should also read and follow the operating instructions for the associated machine adapter 1 Remove the product ...

Page 48: ...ed levels of wear are detected during regular checks shorten the maintenance intervals to reflect the ac tual rate at which signs of wear appear Contact the manufacturer for questions relating to mainte nance work and maintenance intervals see Contact chap ter Interval Maintenance work daily Visual inspection of wearing points nicks and cracks see the Visual inspection chapter Visual inspection of...

Page 49: ...table 11 3 Cleaning A Clamping device A1 Fixing screws clamping device B Flange C Bayonet coupling D Anti twist device D1 Fixing screws on anti twist device E CENTREX ring WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of personal protec tive equipment in addition to t...

Page 50: ...relevant limit stop and guide diameter are essential for achieving axial and face run out tolerances 1 Remove the product from the machine see Removal of the product chapter 2 Remove the clamping device from the product see Re moval of clamping device chapter INFORMATION Cleaning of the clamping device is described in the operating instructions for the clamping device In addition to these operatin...

Page 51: ...f lubricants chapter Avoid too much lubricant on the locating face be cause this can cause face run out errors Apply grease to the sealing elements for example O rings rectangular rings and sealing surfaces Pay attention to notes about greases see Use of lubricants chapter Before installing the CENTREX ring apply a light coating of grease to its contact surface 6 Install the clamping device on the...

Page 52: ... lubrication points remove escaping consumed or surplus grease and dispose of it in accordance with lo cally enforceable legislative provisions 11 6 Use of lubricants To achieve ultimate performance from the products use the specified lubricants Only use grease that complies with the fundamental require ments governing adhesion pressure resistance and solubil ity in coolants Furthermore there must...

Page 53: ...oteX S Maintenance Order hotline 49 7144 907 333 53 NOTE Malfunction of the product due to a combination of different greases Never mix different greases with one another Clean the product completely before using a dif ferent grease ...

Page 54: ...ly haz ardous substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal specialists Catch exchanged oils and greases in suitable containers and dispose of them in accordance with applicable local provi sions The local municipal authority or specialist waste disp...

Page 55: ...lled specialists INFORMATION The troubleshooting table in the following section pro vides information about who is authorized to remedy a given fault 6 In the event of a fault not caused by the product the fault may be caused by something close to the machine tool For this refer to the operating instructions of the ma chine tool 13 2 Fault table Fault Possible cause Remedial action Remedied by Inc...

Page 56: ...ick change over unit quick change over adapter Defective axial strokes in the quick change over sys tem See fault Incorrect axial strokes in the quick change over system It is difficult to take down the quick change over unit quick change over adapter Dirt on the quick release screws Use force to release the quick change over unit quick change over adapter and clean the quick release screws Skille...

Page 57: ...9 7144 907 333 Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you around the clock 49 7144 907 444 For advice or help you can contact the sales partners and service staff listed in www hainbuch com 14 2 Manufacturer certification Manufacturer certification ...

Page 58: ...8 52 M Maintenance schedule 48 Misuse 13 O Operating conditions 21 P Packaging 28 Performance values 20 Personnel requirements 11 Electricians 12 Hydraulics specialist 12 Pneumatics specialist 12 Skilled specialist 12 Trainees 12 Preservation 29 Protective equipment Hair net 15 Hard hat 15 Protective gloves 15 Protective goggles 15 Safety footwear 15 Workplace clothing 14 R Removal Clamping device...

Page 59: ...Quick change over system centroteX S Order hotline 49 7144 907 333 59 U Unpacking 27 Use 25 W Warranty 9 ...

Page 60: ...cations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannhäuser Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 hour emergency phone line 49 7144 907 444 ...

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