Hainbuch centroteX M Operating Instructions Manual Download Page 69

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Quick change-over system centroteX M
Faults

Order h49 7144.907-333

13.2 Fault table

Fault

Possible cause

Remedial action

Remedied by

Incorrect axial
strokes in the
quick change-over
system

Dirt in the compo-
nents in the power-
flow

Remove and clean the quick
change-over unit / quick change-
over adapter. If necessary, re-
move, dismantle and clean the
machine adapter

Skilled special-
ist

Defective drawtube
adapter

Consultation with the manufac-
turer

Manufacturer

The set-up dimen-
sion was not main-
tained

Check the set-up dimension and
correct if necessary

Skilled special-
ist

Incorrect drawtube
position

Check drawtube position and
compare against the quick
change-over system

It is no longer pos-
sible to install the
quick change-over
unit / quick
change-over
adapter

Defective axial
strokes in the quick
change-over sys-
tem

See fault »Incorrect axial strokes
in the quick change-over system«

It is difficult to take
down the quick
change-over unit /
quick change-over
adapter

Dirt on the quick-
release screws

Use force to release the quick
change-over unit / quick change-
over adapter and clean the quick-
release screws

Skilled special-
ist

Clamping force is
too weak

Axial actuating
force on drawtube
too weak

Check machine setting and cor-
rect if necessary

Skilled special-
ist

Clamping force is
too high

Axial actuating
force on drawtube
too high

Check machine setting and cor-
rect if necessary

Skilled special-
ist

Geometry devia-
tion on the work-
piece

Axial run-out error
on the quick
change-over sys-
tem

Check axial run-out on the quick
change-over system and correct if
necessary

Skilled special-
ist

Face run-out error
on the quick
change-over sys-
tem

Check face run-out on the quick
change-over system and, if neces-
sary, clean the locating surfaces

Indentations on
the clamping
surface

Dirt on the CEN-
TREX support

Remove and clean the quick
change-over unit / quick change-
over adapter and the CENTREX
support

Skilled special-
ist

Summary of Contents for centroteX M

Page 1: ...Operating instructions incl installation manual Quick change over system centroteX M Machine adapter EN...

Page 2: ...Quick change over system centroteX M 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333...

Page 3: ...ipment 15 2 5 Particular hazards 16 2 6 Other safety instructions 17 2 7 Screws 19 2 8 Functionality 19 2 9 Environmental protection 20 3 Technical data 21 3 1 General information 21 3 2 Performance v...

Page 4: ...tube adapter 41 8 Use 44 8 1 Use related safety 44 8 2 Installation of the quick change over unit 46 8 3 Removal of the quick change over unit 50 8 4 Tests 53 8 5 Procedure after a collision 53 9 Acti...

Page 5: ...Quick change over system centroteX M Order hotline 49 7144 907 333 5 14 1 Contact 71 14 2 Manufacturer certification 71...

Page 6: ...Technical data 21 Table 2 Operating conditions 23 Table 3 Maximum transmissible torque 26 Table 4 Screw tightening torques metric control threads 35 Table 5 Screw tightening torques for aluminum comp...

Page 7: ...configu ration of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual produ...

Page 8: ...injury to people and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must b...

Page 9: ...elivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protected by copyright and are only intended for inter...

Page 10: ...the machine tool caused by an incorrect or defective spare parts Always use genuine spare parts made by the orig inal manufacturer NOTE Damage malfunctions or total failure of the prod uct or the mac...

Page 11: ...materials DANGER Serious injuries caused by parts being ejected centrifugally due to a drop in actuating force sup ply pressure On the machine ensure that the actuating force the supply pressure do n...

Page 12: ...be performed by skilled staff from the relevant specialist field WARNING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area Keep unauthorized people away fr...

Page 13: ...ricians can work on electrical systems and can independently iden tify and avoid potential hazards Trainees Trainees can only work on the machine under the supervi sion and direction of staff skilled...

Page 14: ...cope of intended use or other forms of use of the product is considered as misuse and can lead to dangerous situations DANGER Serious injuries caused by misuse of the product Only in a CE compliant ma...

Page 15: ...Here are some examples of unintended use of the product If people fail to observe the safety stipulations when working on the product by failing to use additional pro tective equipment If the product...

Page 16: ...of this manual The following section explains these additional items of personal protec tive equipment Protective gloves To protect the hands from friction chafing stabbing or deeper injuries and fro...

Page 17: ...k change over unit Prevent accidental initiation of the clamping pro cess for example due to an installation error with the power supply or a programming error Sharp edged parts WARNING Serious cut in...

Page 18: ...es Check products or their components and acces sories on a regular basis for visible signs of dam age see Inspections and Cleaning chap ters Use of damaged products their damaged compo nents and or t...

Page 19: ...ened to the specified tightening torque see nomenclature or the Screw tightening torques chapter Before reinstallation clean and degrease the screw and internal thread Radially mounted screws and thre...

Page 20: ...mentally hazardous substances enter the environment accidentally take immediate re medial action If in doubt notify the relevant municipal authori ties about the incident The following environmentally...

Page 21: ...sible torque Balancing quality in planes at 5000 KK 6 73 22 0 320 0 x 46 0 65 2200 4 1 76 21 0 320 0 x 46 0 65 2200 4 1 85 22 0 320 0 x 46 0 65 2200 4 1 KK 8 91 25 0 320 0 x 53 0 65 2200 4 1 100 8 28...

Page 22: ...uct If due to abrasive wear those performance values are no long legible refer to the operating instructions The achievable actuation forces may vary as a result of the maintenance status lubrication...

Page 23: ...rom all of the maximum speeds indicated for the combined products always remain at the lowest of those maximum speeds 3 5 Operating conditions Indication Value Unit Ambient temperature range 15 65 C H...

Page 24: ...mains on the ma chine spindle the machine adapter The clamping device is equipped with an appropriate coun ter support the quick change over adapter Together the clamping device and the quick change o...

Page 25: ...cured to the machine adapter for adaptation to the ma chine tool In some cases a clamping device may need to be fitted to the quick change over adapter 4 3 Optional accessories The following optional...

Page 26: ...ire the explicit approval of the manufacturer 5 2 Limits of use The permitted transmissible torque on the quick change over system is determined by the screw connection between ma chine adapter and qu...

Page 27: ...ion of permitted transmissible torque is based on a friction coefficient of 0 1 steel steel dry To avoid greater deviations in friction coefficient the flat sur faces of the quick change over system m...

Page 28: ...ing lifting gear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the...

Page 29: ...y Keep packaging items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on...

Page 30: ...prevent it from rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packagin...

Page 31: ...basis check the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the pro...

Page 32: ...d from the working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped...

Page 33: ...kg use appropriate transport equipment lifting gear and lifting tackle NOTE Damage to materials caused by lifting gear left in the product Always remove lifting gear immediately after in stalling the...

Page 34: ...n to notes about greases see Use of lubricants chapter Do not damage the functional surfaces flat mating ta pered and sealing surfaces 7 3 Screw tightening torques The tables show the specified values...

Page 35: ...orques for securing aluminum components Thread designa tion Tightening torque Nm Minimum screw depth mm M6 10 12 M8 23 16 M10 46 20 Table 5 Screw tightening torques for aluminum components 7 4 Prepara...

Page 36: ...spindle flange b Test surface axial run out spindle flange 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 7 5 1 Compatibility check Check th...

Page 37: ...reparation of the product The product is supplied in assembled condition The following preparatory steps are needed to install the product 1 Unfasten and remove the fixing screw on the anti twist devi...

Page 38: ...he drawtube adapter INFORMATION Depending on the geometry of the drawtube adapter it must be installed either on the machine drawtube or in the bayonet drawtube adapter 1 Screw the drawtube adapter in...

Page 39: ...cessary fit the mounting aid onto a vertically sus pended spindle INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning 3...

Page 40: ...he spindle flange and tighten to the specified tightening torque see Screw tightening torques chapter 9 Check face run out on the test surface of the spindle flange ideally 0 005 mm Whenever the face...

Page 41: ...n describes the axial distance be tween the front flat surface of the bayonet drawtube adapter and the contact surface of the quick change over adapter the quick change over unit on the spin dle flang...

Page 42: ...flange are aligned INFORMATION The tolerance of the set up dimension is 0 2 of the nominal dimension 4 Check the set up dimension see nomenclature on the front surface of the spindle flange The actua...

Page 43: ...ange over system centroteX M Installation Order hotline 49 7144 907 333 43 6 Screw in the anti twist device fixing screw and tighten it to the specified tightening torque see Screw tightening torques...

Page 44: ...from the working area of the machine WARNING Serious injuries caused by tools and items of test equipment being ejected centrifugally Prior to commissioning ensure that all tools and items of test eq...

Page 45: ...rea of the machine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation removal of the quick change over unit on a vertically suspended ma chine spindl...

Page 46: ...ocessed and that it contains no particles measuring 100 microns filtered with a mesh width of 100 mi crons NOTE Damage to seals caused by using the wrong cool ant lubricants To clean the product never...

Page 47: ...pter during installation removal of the quick change over unit If the operating instructions for the quick change over unit specify a different end stop for the ma chine adapter than the one described...

Page 48: ...unit by rotating the machine adapter manually together with the spindle on the machine 7 Fit the quick change over unit to the machine adapter or rotate the spindle with the machine adapter attached s...

Page 49: ...e product fixing screws on the quick change over unit to the specified tightening torque see Limits of use chapter 10 Remove the mounting aid on a vertically suspended spindle if one was used 11 Unfas...

Page 50: ...ull oper ating pressure has built up 8 3 Removal of the quick change over unit A Quick change over unit A1 Quick release screws quick change over unit If a break in production occurs that lasts for mo...

Page 51: ...al of the quick change over unit If the operating instructions for the quick change over unit specify a different end stop for the ma chine adapter than the one described below com pliance is mandator...

Page 52: ...rotating the machine adapter manually together with the spindle on the machine 6 Fit the quick change over unit to the machine adapter or rotate the spindle with the machine adapter attached so that...

Page 53: ...torque None of the edges and races are chipped or show any signs of wear The speed set on the machine tool must not exceed the maximum speed of the product Always take the lowest value of all maximum...

Page 54: ...on 2 Open the safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the followi...

Page 55: ...he working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the s...

Page 56: ...f the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle INFORMATION If necessary use any forcing extr...

Page 57: ...ge B1 Fixing screws spindle flange B2 Transport thread spindle flange C Bayonet tension pipe adapter D Anti twist device D1 Fixings screw anti twist device a Test surface face run out spindle flange b...

Page 58: ...07 333 10 3 1Removal of the bayonet drawtube adapter 1 Move the machine drawtube to the front limit stop 2 Unfasten and remove the fixing screw on the anti twist device 3 Remove the anti twist device...

Page 59: ...e over system centroteX M Removal Order hotline 49 7144 907 333 59 4 Unscrew and remove the bayonet drawtube adapter from the machine drawtube 5 Install the anti twist device in the groove in the spin...

Page 60: ...ing screw and tighten it to the specified tightening torque see Screw tightening torques chapter 10 3 2Removal of the spindle flange 1 Attach any lifting gear that may be required 2 If necessary fit t...

Page 61: ...hotline 49 7144 907 333 61 4 Take down the spindle flange from the machine spindle 10 3 3Removal of the drawtube adapter 1 If the drawtube adapter was mounted on the machine drawtube use its thread t...

Page 62: ...The following sections describe the maintenance work needed to ensure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance intervals...

Page 63: ...wist device B Bayonet tension pipe adapter C Spindle flange C1 Fixing screws spindle flange WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never...

Page 64: ...tial for achieving axial and face run out tolerances 1 Remove the product from the machine see Removal of the product chapter WARNING Serious injuries caused by imbalance resulting from incorrect reas...

Page 65: ...for cracks and damage A check is also required to ensure that all fixing screws are tightened down If damage is detected the relevant components must be ex changed immediately for genuine spare parts...

Page 66: ...because these cause an operational malfunc tion if they come between two interference fit surfaces For this the following lubricants are recommended GP 355 universal grease see the HAINBUCH product ca...

Page 67: ...y haz ardous substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste...

Page 68: ...o ple or capital equipment press the Emergency Stop but ton on the machine tool immediately 2 Establish the cause of the fault 3 If troubleshooting requires work to be conducted in the danger area swi...

Page 69: ...the quick change over system It is difficult to take down the quick change over unit quick change over adapter Dirt on the quick release screws Use force to release the quick change over unit quick c...

Page 70: ...ean the locating surfaces Skilled special ist Check axial run out on the quick change over system and if neces sary clean the locating surfaces Table 8 Fault table 13 3 Commissioning after a fault has...

Page 71: ...7144 907 333 Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there...

Page 72: ...Quick change over system centroteX M Annex 72 Order hotline 49 7144 907 333...

Page 73: ...Quick change over system centroteX M Annex Order hotline 49 7144 907 333 73...

Page 74: ...s of use 26 Lubricants 20 66 M Maintenance schedule 62 Misuse 14 O Operating conditions 23 P Packaging 30 Performance values 22 Personnel requirements 12 Electricians 13 Hydraulics specialist 13 Pneum...

Page 75: ...Quick change over system centroteX M Order hotline 49 7144 907 333 75 Type designation 23 U Unpacking 30 Use 26 W Warranty 10...

Page 76: ...ations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannh user Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 h...

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