Hagie UpFront STS 16 Manual Download Page 340

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INDEX

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/ A

Hagie Manufacturing Company

721 Central Avenue West
Clarion, IA 50525

A Word From Hagie Manufacturing

Company ............................................1-1

About This Manual  ................................1-1
Air Suspension Exhaust  ....................10-17
All-Wheel Steer (AWS) ........................4-15
Application - Dual Product ...................8-35
Application ...........................................7-64
Batteries  ................................................6-1
Battery Disconnect Switch .....................6-3
Battery Tender .......................................6-4
Draining Your Solution Tank - Dual

Product .............................................8-34

Draining Your Solution Tank  ...............7-47
Emergency Exit  .....................................2-7
Emergency Stop ....................................2-7
Engine - Starting ....................................4-1
Engine Aftertreatment - Final Tier 4  ......4-3
Fence Row Applicator  .........................7-40
Filling Your Solution Tank - Dual

Product .............................................8-30

Rinse System - Dual Product ..............8-17
Rinse System ......................................7-48
Roll-Over Protection Structure

(ROPS) ..............................................2-9

Product ...............................................8-1

Solution System Components .............7-28
Solution System Operation - Dual

Product .............................................8-12

Summary of Contents for UpFront STS 16

Page 1: ...Precautions 2 1 Seat Belt 2 6 Rotating Beacon 2 6 Emergency Stop 2 7 Emergency Exit 2 7 Fire Extinguisher 2 8 First Aid Kit 2 8 Roll Over Protection Structure ROPS 2 9 Safety Decals 2 10 3 CAB Seat O...

Page 2: ...pplication 7 64 8 DUAL PRODUCT SPRAY SYSTEMS Solution System Components Dual Product 8 1 Solution System Operation Dual Product 8 12 Rinse System Dual Product 8 17 Filling Your Solution Tank Dual Prod...

Page 3: ...Ladder Fuel Fill 10 21 Tall Crop Package Installation 10 24 Troubleshooting 10 37...

Page 4: ...ect and safe operating procedures as well as maintain the product according to the service information provided in the Maintenance and Storage Section elsewhere in this manual Photographs and illustra...

Page 5: ...ervice when ordering parts or requesting service repairs record the serial numbers and identification numbers in the following spaces provided Machine The machine serial number is stamped on the front...

Page 6: ...ovides pump serial number as well as other manufacturer information Refer to your Parts Manual for specific part number Hydraulic Pumps The PC LS Fan and Drive Pumps each have an identification plate...

Page 7: ...provides hub serial number as well as other manufacturer information including gear ratio Refer to your Parts Manual for specific part number Drive Pump PC Pump Fan Pump LS Pump Hydraulic Pumps Top vi...

Page 8: ...l number is stamped on the lower right hand side of fixed transom Wheel Hub Identification Plate Typical View _______________________ Right Front _______________________ Right Rear ___________________...

Page 9: ...m 86 104 18 218 4 cm 264 2 45 7 cm 86 104 18 218 4 cm 264 2 45 7 cm D Static Loaded Hub Height 38 3 8 97 5 cm 38 3 8 97 5 cm 38 3 8 97 5 cm 38 3 8 97 5 cm E Wheel Base 166 421 6 cm 166 421 6 cm 166 42...

Page 10: ...m modular platform frame Suspension 4 wheel individual auto air ride Shipping Width 144 365 8 cm with 90 100 boom 169 429 3 cm with 120 132 boom Approximate Dry Weight 24 249 lbs 10 999 kg machine onl...

Page 11: ...on tire size Detail Description Specification A Wheel Base 166 421 6 cm B Static Loaded Hub Height 38 3 8 97 5 cm C Overall Sprayer Height from middle of GPS unit 155 393 7 cm D Length from front of b...

Page 12: ...ration values in the spaces provided below Units US Acres SI Hectares Turf 1 000 sq ft 92 sq m Speed Sensor SP1 Wheel Speed SP2 Radar GPS Control Type Liquid Spray Gran 1 Single Belt Bed Gran 2 Split...

Page 13: ...Air Cleaner Dry Type Dual Element Engine Air Filter Restriction Monitors Engine Control Unit ECU Slow Idle 850 RPM Fast Idle no load 2200 RPM Hydrostatic Drive Hydrostatic Pump Danfoss H1 Series Drive...

Page 14: ...elf Actuated Auto Reset 120 132 ft Inner Boom Breakaway Hydraulic Manual Reset 120 132 ft Outer Boom Breakaway Mechanical w Spring Auto Reset Solution Fill Connection Quick fill Connection 3 7 6 cm In...

Page 15: ...cm schedule 5 stainless wet boom plumbing Solution Tank Stainless Steel 1600 gal 6056L split Tank 1 1000 gal 3785L Tank 2 600 gal 2271L Agitation Jet Type w Electric Valve Variable Control Solution Q...

Page 16: ...ined Boom Cradle 2 Trapezoidal Floodlights 1 on each cradle 2 Oval Amber Lights 1 on each cradle Rear Engine Hood 2 Round Red Lights 2 Round Amber Lights Spray Boom Indicators located on boom if equip...

Page 17: ...reak in period first 500 hours of operation Thereafter John Deere Plus 50 II premium engine oil is to be used Engine Oil Dipstick L H mark 2 3 quarts 2 2L Engine Cooling System including block lines a...

Page 18: ...9000 166D 46 26 0 9 100 72 4 32 4 218 0 480 VF380 105R50 Firestone Radial All Trac RC 179D 64 16 2 17 100 80 7 37 3 244 0 327 380 90R46 Goodyear Ultra Sprayer 168A8 78 15 0 12 300 72 7 32 8 219 0 IF3...

Page 19: ...66 0 4 127 183 9 82 3 553 7 3096 8 VF380 105R50 Firestone Radial All Trac RC 179D 4 4 41 1 7 756 205 0 94 7 619 8 2109 7 380 90R46 Goodyear Ultra Sprayer 168A8 5 4 38 1 5 579 184 7 83 3 556 3 IF320 10...

Page 20: ...ar N A 4 080 4 800 5 520 6 150 6 950 7 600 8 050 8 250 VF380 90R46 Michelin N A N A N A N A N A N A N A N A N A VF420 95R50 Michelin N A N A N A N A N A N A N A 11 350 11 830 VF480 80R50 Michelin 5 20...

Page 21: ...80R42 Goodyear N A 281 3 330 9 380 6 424 0 479 2 524 0 555 0 568 8 VF380 90R46 Michelin N A N A N A N A N A N A N A N A N A VF420 95R50 Michelin N A N A N A N A N A N A N A 782 6 815 6 VF480 80R50 Mic...

Page 22: ...t make any modifications such as but not limited to weldments add ons adaptations or changes from the original design of the sprayer Such modifications may become safety hazards to you and others and...

Page 23: ...by welding soldering or using a torch Do not use chlorinated solvents in areas where welding will take place Perform all work in an area that is well ventilated to carry toxic fumes and dust away Dis...

Page 24: ...a gradual stop to avoid sudden downward decent Reduce speed for icy wet graveled or soft roadway surfaces Use flashers hazard warning lights day or night unless prohibited by law Keep away from overhe...

Page 25: ...vomiting Drink large amounts of water Seek medical attention immediately Do not neutralize the acid If fumes are inhaled Move the person into fresh air Do not give artificial respiration to a person t...

Page 26: ...he work area before performing service maintenance When servicing the radiator allow engine to cool before removing the pressurized cap Disconnect battery ground cable and turn the Battery Disconnect...

Page 27: ...ndunderstandhow to operate your machine in conventional steering mode before operating with AWS Understand AWS system components operating procedures and system limitations before operating Reduce mac...

Page 28: ...s located on the face of the button When the E Stop Switch is activated a message will appear on the Machine Display to alert the operator that the E Stop is engaged Press OK to acknowledge EMERGENCY...

Page 29: ...ent that use of the Fire Extinguisher is required follow the manufacturer s operating instructions provided on the Fire Extinguisher To Remove Fire Extinguisher Pull the Security Latch OUTWARD to dise...

Page 30: ...or roll overs Some mechanical discretion is essential Therefore personnel who inspect ROPS need to comprehend and understand the significance of issues like if in doubt remove the machine from servic...

Page 31: ...systems that show evidence of cuts fraying or wear significant discolorations due to exposure to the elements heavily soiled especially with oil grease or fuel or any type of damage must be immediate...

Page 32: ...SAFETY AND PRECAUTIONS 2 11 N403721 Located on inner right hand side of ladder H228964 Located near surge tank N303688 Located on rear right hand cab post 650178 2 Located near each quick tach lock pi...

Page 33: ...Located near hydraulic oil reservoir sight gauge HXE28534 1 Located on front left hand cross member near quick connect multi RISK OF INJURY DUE TO IMPROPER LIFTING DO NOT ATTEMPT TO LIFT MACHINE WITH...

Page 34: ...k 1 Located near air purge air tank if equipped N209334 1 Located near main air tank 1 Located near air purge air tank if equipped N401323 Located near fuel fill ladder 650431 Located near fuel fill F...

Page 35: ...9558 Located on inner right hand side of ladder N404968 1 Located near solution tank lid 1 Located near Dual Product solution tank lid if equipped N203265 1 Located near solution tank lid 1 Located ne...

Page 36: ...s HXE28534 Located on inside of transom 650204 4 Located near each fold point 650210 3 Located on each NORAC sensor 120 132 Boom Decals HXE28534 Located on inside of fixed transom 650204 6 Located nea...

Page 37: ...intaining desired armrest position re tighten bolts Armrest Tilt Dial B Tilts armrests Roll Armrest Tilt Dial located on side of operator s seat INWARD towards operator to tilt armrest DOWN Roll Armre...

Page 38: ...mrest Pull and hold Armrest Height Length Adjuster and slide forward or rearward Release adjuster when armrest is in desired position Lumbar Knob J Adjusts lumbar curvature Rotate Lumbar Knob INWARD t...

Page 39: ...Press Heat Cool Temperature Switch UP for HIGH heat or cool Press Heat Cool Temperature Switch DOWN for LOW heat or cool Press Heat Cool Temperature Switch to the MID position to turn OFF Armrest Tilt...

Page 40: ...Adjusts ride suspension Pull Ride Firmness Lever UP for a firmer ride Push Ride Firmness Lever DOWN for a softer ride Armrest Height Length Adjuster N Adjusts height and length of armrest Pull and hol...

Page 41: ...or F High Beams Indicator G Turn Signal Indicator Right H Steering Wheel Telescope Adjust Handle I Steering Column Tilt Adjust Button Knee Angle J Steering Column Release Pedal K Deceleration Decel Pe...

Page 42: ...ght Flashers are also activated with the corresponding turn signal To activate the Hazard Warning Lights Press the Hazard Warning Lights Switch located on steering column in the DOWN On position to ac...

Page 43: ...ocated on steering column in the DOWN On position to activate Press the Highway Running Lights Switch in the UP Off position to deacti vate NOTE The Highway Running Lights Indicator located near the s...

Page 44: ...top section of steering column down Lift and hold the Steering Column Tilt Adjust Button located on the left hand side of the steering column in the UP position While maintaining the Steering Column...

Page 45: ...Foot Pegs If Equipped Operator Foot Pegs are located on each side of the steering column to provide added comfort and stability while operating the machine Deceleration Decel Pedal When nearing an end...

Page 46: ...erating Windshield Wiper Speed To increase or decrease Windshield Wiper speed rotate the turn signal lever forward or backward to achieve Hi Low or Intermittent wiper speed Turn Signals To activate th...

Page 47: ...ear Nozzle Switch H Pump Speed Rate Switches I Fence Row Switch Right J Main Tank Valve Switch K Solution Pump Switch L Agitation Valve Switch M Boom Extension Switches Left Right Outer Fold N Ignitio...

Page 48: ...SECTION 3 CAB 3 12 Typical View N O Typical View S R U Q P T Typical View V W Typical View X Y Typical View Z Typical View AA BB...

Page 49: ...n elsewhere in this manual for further information Rinse Switch The Rinse Switch located on the side console is used to rinse the solution tank and spray booms NOTE When rinsing the boom and nozzles e...

Page 50: ...ion Fence Row Switches The Fence Row Switches located on the side console are used in the selection of either the right or left fence row spray nozzle Refer to Fence Row Application provided in the Sp...

Page 51: ...e or decrease pump speed application rate from the Hagie control system When the ENABLE Rate Control Switch is pressed with either MAN active or inactive a third party rate controller increases or dec...

Page 52: ...uter boom extensions simultaneously On 120 and 132 ft Spray Booms operate both Boom Solution Pump Switch Located on the side console Typical View Agitation Valve Switch Located on the side console Typ...

Page 53: ...ill cause damage to the battery and starting system Power Mirrors If Equipped Your machine may be equipped with Power Mirrors for your operating convenience Press the L R Lever in the L position to ad...

Page 54: ...he boom solution valves End Row Management Switch The End Row Management Switch located on the Hydrostatic Drive Control Handle is a programmable switch that enables various functions i e All Wheel St...

Page 55: ...speed RPM A Hydrostatic Drive Control Handle B Right Hand Boom IN C Right Hand Boom UP D Right Hand Boom OUT E Right Hand Boom DOWN F Left Hand Boom OUT G Left Hand Boom UP H Left Hand Boom IN I Left...

Page 56: ...und Source Button Press button to toggle through the source selections Radio CD MP3 etc NOTE The selected source will be shown on the stereo display Seek Button Press button UP or DOWN to toggle throu...

Page 57: ...ay G Machine Gauges H Section Indicator Display 12V Power Ports and Aux 2 Audio Input Connection Located on the inward side console panel Typical View 12V Power Ports Aux 2 Audio Input Connection Typi...

Page 58: ...1 Registration No 7 press 6 then press 2 Registration No 8 Press 6 then press 3 2 Press and hold the selected Preset But ton for 2 seconds until Pairing flashes on the display 3 Quickly release the P...

Page 59: ...air conditioner press the Air Conditioner Switch in the ON position toward switch indicator Adjust the fan speed and temperature accordingly Climate Controls Optional Fan Up Down A The Fan Up Down Sw...

Page 60: ...nheit F temperatures NOTE Current cab temperature will be displayed for five seconds then will return to the set point temperature display On Off G The On Off Switches power the cab heater air conditi...

Page 61: ...our cab and are conveniently placed for viewing machine diagnostics Section Indicator Display The Section Indicator Display allows you to view system status for the following 1 Master Spray Indicator...

Page 62: ...e Machine Display NOTE Turn the Work Lights OFF before entering a public roadway NOTE The ignition key must be in the ON position to operate the Work Lights Refer to Machine Display provided elsewhere...

Page 63: ...to provide continuous positive pressure in the cab by reducing exposure to harmful particulates A 3 7 6 cm air intake pipe is used to reduce excessive fresh air intake in the cab for improved cooling...

Page 64: ...Electric Cooler located beneath the Instructor Seat for your personal convenience A 12 volt connection outlet is provided along side of the operator s seat MACHINE DISPLAY Typical View Your machine m...

Page 65: ...ge Press the corresponding Page Display Button located on the right hand side of the Machine Display to navigate through the display pages Home Page Road Field Auxiliary Controls Page Video Camera Pag...

Page 66: ...Slip Destroke CAN Monitor Enable CAN1 Enable CAN2 Enable CAN3 Display Units Standard Metric Animations Gauge Color Language Brightness Day Time Brightness Night Time Brightness Transition Settings Ca...

Page 67: ...K Press the Lock Button located on the Settings Page Press OK to confirm locked settings NOTE When the Lock Button is pressed the Locked Parameters and Change Pin Buttons will disappear These buttons...

Page 68: ...ndicator will be accompanied by a warning buzzer and a warning message telling you what the error is and what should be done to correct it NOTE The error message may be cleared by pressing OK or ACKNO...

Page 69: ...he Brightness screen press desired Day Time or Night Time But ton Adjust corresponding day time and or night time Display Section Keypad Side Console Switches Gauge Post or All brightness levels UP or...

Page 70: ...ge units of measure Press the Display Button located on the Settings Page On the Display Settings screen press EDIT next to Units and select one of the following options Standard Metric Bar Metric KPA...

Page 71: ...corner of each display page and is set to central standard time To Change Date or Time Press the Adjust Time Button located on the Settings Page On the Adjust Date and Time screen enter new date and...

Page 72: ...lights are activated through the Auxiliary Controls Page NOTE The light buttons will illuminate when in the ON position Field Light Buttons The Field Lights are located on front of the cab Press the F...

Page 73: ...he All Lights Button ALL to turn on all lights Field Work Attachment if equipped and Night Spray if equipped ON Press button again to turn all lights OFF NOTE The ignition key must be in the ON positi...

Page 74: ...on the Camera Settings screen Select desired display adjustment Top Middle 1 Middle 2 or Bottom Drag display angle to desired position NOTE Press and hold the Arrow Buttons to fine tune display angle...

Page 75: ...mph 0 8 km h The machine is featured with three 3 Drive States ROAD FIELD and FAULT The Drive State helps the machine determine what kind of work it is meant to do field work or transport work Road Mo...

Page 76: ...changing the unit of measure Target Speed NOTE Machine speed is limited to 20 mph 32 km h when the solution tank level exceeds the transport limit Refer to Specifications provided in the Introduction...

Page 77: ...e Throttle Switch Throttle Up Ramp Amount of time engine speed will increase or decrease when the Throttle Switch located near the Hydrostatic Drive Control Handle is pressed UP or DOWN Throttle Max M...

Page 78: ...dal Min Speed Enter desired value then press ACCEPT Press OK All Wheel Steer AWS If Equipped The AWS Button is located on the Home Page Field Mode Enable AWS by pressing the button in the ON illuminat...

Page 79: ...heel must NOT move before Auto Steer can engage NOTE The operator must engage Auto Steer through the foot pedal end row management switch auto steer controller display to engage Auto Steer after the s...

Page 80: ...ip Parameters screen press NORMAL or SEVERE depending on ground condition Press OK Custom Settings Slip Percent How much slip is allowed before traction control is activated Press the Slip Button loca...

Page 81: ...Hydrostatic Drive Control Handle may be programmed for use of various functions including All Wheel Steer Auto Steer Master Spray and NORAC Enable NOTE End Row Management functions are disabled in Ro...

Page 82: ...Row Management setting Pause Before Activate Display When Active Enable Single Press Enable Press and Hold Enter desired value setting then press OK Press OK Refer to Spray Booms provided in the Spra...

Page 83: ...lling circumference To Change Tire Size Value Press the Tire Size Button located on the Settings Page On the Rolling Circumference screen enter the tire rolling circumference Press OK Air Purge If Equ...

Page 84: ...d it will open the air valve releasing air into the solution system Press the Master Spray Switch located on the Hydrostatic Drive Control Handle in the ON position Press the desired Boom Solution Val...

Page 85: ...zle will purge with Section 5 and full boom unless the rear nozzle is turned off through the section keypad Air Recharge Time Press the Air Purge Button located on the Settings Page On the Air Purge S...

Page 86: ...n keypad in the OFF position NOTE Press the Abort Button to stop air purge Hydraulic Tread Width Adjustment If Equipped Hydraulic Tread Adjust allows the operator to change the tread width settings th...

Page 87: ...ervice interval has been reached a screen message will appear on the Machine Display informing you which service item requires attention Refer to the Maintenance and Storage Section elsewhere in this...

Page 88: ...ydraulic functions to prevent possible damage to those systems DP A DP B Gauges The DP A and DP B Gauges located on the Machine Diagnostics Page displays current drive pump pressure DP A Drive Pump Po...

Page 89: ...Button is selected Press the Pause Button at any time to pause the monitor Press the Up or Down Arrow Buttons to navigate through the CAN pages individ ually Press the Reset CANs Button to reset all C...

Page 90: ...fault code and reason for the fault Press OK to acknowledge Each System Fault will display the following 1 LAMP severity of fault Blue Informational Yellow Caution Red Warning shut down engine immedia...

Page 91: ...onding normally and you must operate with extreme caution as machine speed will be limited and stopping distance may be increased or decreased Press OK to acknowledge In addition a second warning mess...

Page 92: ...itch located on the Hydrostatic Drive Control Handle has been activated a Master Spray Indicator located on the Home Page Field Mode will illuminate Main Tank Valve Indicator When the Main Tank Valve...

Page 93: ...ent value may be viewed on the Auxiliary Controls Page Rolling Boom 120 132 Spray Booms The Roll Command Buttons located on the Auxiliary Controls Page will enable the boom to roll either clockwise or...

Page 94: ...Press OK Nitrogen Toolbar NTB HsTB If Equipped Float The Float Button located on the Auxiliary Controls Page is used to enable Float operation Press the Float Button to turn Float ON Press button agai...

Page 95: ...ride Timer Float with Transom Down or One Tap Transom Up Enter select desired setting then press OK Press OK Further Information Refer to your NTB operator s manual for complete feature descriptions a...

Page 96: ...ator 7 Check engine drive belt 8 Drain water out of the air tank 9 Check for any oil or fuel leaks Cold Weather Starting Your engine is equipped with an Engine Block Heater to aid in cold weather star...

Page 97: ...tarter by starting the machine 7 Remove the charging cables in reverse to the way you attached them negative cable first then positive cable NOTE Ensure that the charging cables do not touch together...

Page 98: ...and comply with safety precautions to avoid injury or damage CAUTION Never attempt to create DEF by mixing agricultural grade urea with water Agricultural grade urea does not meet the necessary specif...

Page 99: ...AN BE CORROSIVE TO CERTAIN MATERIALS Use only approved containers to transport or store DEF polyethylene and polypropylene containers recommended If DEF is spilled rinse and clean immediately with wat...

Page 100: ...on Reactor Tube DRT Selective Catalytic Reduction SCR DEF Dosing Module DEF Supply Module DEF Supply Module Filter DEF Quality Sensor DEF Suction Strainer Final Tier 4 Engine Indicator Light Final Tie...

Page 101: ...or to view current DEF tank level at all times DOC Diesel Oxidation Catalyst The DOC reacts with exhaust gases to reduce carbon monoxide hydrocarbons and some particulate matter PM DPF Diesel Particul...

Page 102: ...Aftertreatment System to function properly DEF Suction Strainer The DEF Tank is equipped with a Suction Strainer located near bottom of tank If degraded system performance occurs remove drain plug lo...

Page 103: ...aside DO NOT TURN BATTERY DISCONNECT SWITCH OFF WHEN FINAL TIER 4 INDICATOR LIGHT IS ILLUMINATED Final Tier 4 Engine Indicator Light Located near the Battery Disconnect Switch Typical View DEF Indicat...

Page 104: ...tem Cleaning Start Switch This lamp will continue to flash until the stationary cleaning event is complete Once the lamp turns off the operator can resume normal operation Exhaust System Cleaning Indi...

Page 105: ...r s operation manual for complete operating instructions and safety precautions HYDROSTATIC DRIVE The Hydrostatic Drive System uses pressurized hydraulic fluid to drive the machine The Hydrostatic Dri...

Page 106: ...When the Parking Brake is disengaged the Ladder will retract raise To engage the Parking Brake and lower the Ladder move the Hydrostatic Drive Control Handle to the NEUTRAL position Hydrostatic Pump...

Page 107: ...s out of neutral while the parking brake is engaged the following warning message will appear on the Machine Display Press OK to acknowledge To disengage the Parking Brake and raise the Ladder press a...

Page 108: ...machine travels when the Hydrostatic Drive Control Handle is in the fully FORWARD position and the Decel Pedal is NOT pressed NOTE The Target Speed displayed is the maximum speed for the selected spe...

Page 109: ...efer to Machine Display provided in the Cab Section elsewhere in this manual for further information on adjusting speed range settings Example If speed ranges are set at 5 10 15 and 20 mph 8 16 24 and...

Page 110: ...inated steering is used to describe the AWS feature Coordinated steering is when the front wheels turn one direction and the rear wheels turn in the opposite direction to create a tighter turn angle w...

Page 111: ...Auto Steer is active Terminology Conventional Steering Only the front wheels turn Coordinated Steering All the wheels turn and do so where the rear tires follow in the front tires tracks AWS Component...

Page 112: ...e the status of the drive functions 1 Ensure the machine s drive state is in Field mode 2 Press the AWS Button located on the Machine Display Home Page Field Mode to the ON illuminated position An AWS...

Page 113: ...ing the machine off the line intended because the rear wheels move back to straight position and the total turning radius will change In the following illustration the two circles represent a full tur...

Page 114: ...SECTION 4 ENGINE AND DRIVE SYSTEMS 4 19 Contact your local John Deere dealer with any questions you may have regarding the operation of the AWS Sys tem...

Page 115: ...void damage to the hydraulic systems PC Pump The PC Pump powers the high pressure filter power steering attachments tread adjustment valve side fill valve AWS valve if equipped and the pressure washer...

Page 116: ...ler Located ahead of engine remove radiator screen to access Typical View Lower Open Loop Oil Cooler Upper ClosedLoop Oil Cooler Hydraulic Oil Reservoir Located on rear left hand side of machine open...

Page 117: ...m if equipped Case Drain Filter 1 Located on right hand side of machine near batteries Typical View Case Drain Filter 2 Located on left hand side of machine ahead of engine frame Typical View Breather...

Page 118: ...ear center of machine Typical View View shown from top of machine Boom Control Manifold and NORAC Hydraulic Controller if equipped Located on the boom lift arm assembly Typical View 90 ft Spray Boom S...

Page 119: ...ely secured and routed away from the fan operating area 2 Ensure all tools have been removed from the engine compartment including the top side of the radiator and inside of the shroud before the fan...

Page 120: ...ands of hours of trouble free service In moderate to extreme operating conditions a visual inspection of moving parts is recommended from time to time to safeguard against fan blade damage which could...

Page 121: ...Display Auxiliary Controls Page 5 On the Tread Adjustment Screen select the tread that you wish to adjust by pressing the desired wheel s on the display screen NOTE Tread width may be adjusted indivi...

Page 122: ...read Adjust 1 Engage the parking brake 2 Start the engine 3 Press the Field Road Button located on the Machine Display Home Page and change the machine s drive state to FIELD NOTE The drive state of t...

Page 123: ...ted on the Auto Screen to begin sensor align ment NOTE The display will show Pending until machine speed is above 0 and less then 10 mph 16 km h and Field Mode is active Once desired distance is achie...

Page 124: ...ront legs will move out first followed by the rear legs LADDER To Lower the Ladder To lower the Ladder move the Hydro static Drive Control Handle to the NEU TRAL position NOTICE Ensure the legs are fu...

Page 125: ...press and hold the Decel Pedal located to the lower right hand side of the steering column and press the Parking Brake Switch in the DOWN Off position NOTE When the Ladder is raised the Parking Brake...

Page 126: ...pen the spray wand trigger or start the machine with the spray wand unattended High pressure flow may cause the spray wand to become a projectile hazard resulting in personal injury or property damage...

Page 127: ...red Change the pressure washer pump oil every 200 hours of operation 30 weight non detergent oil recom mended Pressure Washer Hose Reel Located near the rear right hand side of machine Typical View Pr...

Page 128: ...SECTION 5 HYDRAULIC SYSTEMS 5 14 Further Information Refer to the manufacturer s information for safety precautions maintenance and storage information and troubleshooting tips...

Page 129: ...m WARNING Battery posts terminals and related accessories contain lead and lead compounds and chemicals known to the State of California to cause cancer and birth defects or other reproductive harm CA...

Page 130: ...ement batteries with ratings equivalent to the following specifications Voltage 12V only CCA 30 seconds at 0 F 950 Reserve Capacity 185 minutes at 25 amps Storage Refer to Storage provided in the Main...

Page 131: ...ine WARNING DO NOT use the Battery Disconnect Switch as a safety device when performing work to the electrical system Disconnect the negative battery cable before servicing IMPORTANT Do not bypass dis...

Page 132: ...ry installed and comes already connected to the batteries If you wish to trickle charge the batteries an extension cord must be brought to the machine and plugged into the Battery Tender s 120 volt AC...

Page 133: ...F14 Attach Vlv Pwr 1 20A F15 Attach Vlv Pwr 3 20A F16 Attach Mod Pwr 1 20A F17 Attach Mod Pwr 2 20A F18 Chas S XA2 0 Pwr 20A F19 Attach Mod Pwr 3 20A F20 Attach Mod Pwr 4 20A F21 Field Lights 1 15A F...

Page 134: ...Exterior Lights System Functions The following label is affixed beneath the cab and provides information on component fuse relay amperage ratings Circuit Breakers Fuses Exterior Located beneath cab re...

Page 135: ...p relay box listed from top down Solution Pump Relay Box Located beneath front end of cab lower panel to access Typical View Function Description Rating Solution Pump Stop Relay 12V SPST Relay 35 Amp...

Page 136: ...Start Solenoid Signal ECU Power 1 ECU Power 2 ECU Power 3 John Deere Link Connector Switched Power John Deere Link ConnectorBattery Power Start Relay Fuses Mini ATM LED 5 10 15 25 30 respective amper...

Page 137: ...6 9 SECTION 6 ELECTRICAL SYSTEMS Hood Actuator Fuse Hood Actuator Fuse Located beneath rear left hand side of machine Typical View...

Page 138: ...er F07 20 Auxiliary Battery Power 1 F08 20 Front Fill F09 20 Auxiliary Battery Power 2 F10 20 Attachment Lights F11 15 Flasher Module F12 20 Foam Marker F13 20 Cab Pressure Fan F14 20 Side Fill F15 15...

Page 139: ...iliary Switched Power beneath cab F09 20 Chassis XA2 0 Power F10 20 Steering Column Battery Power F11 15 Rotating Beacons F12 20 Attachment Valve Power 2 F13 20 Chassis XA2 1 Power F14 20 Attachment V...

Page 140: ...ary Controller Power beneath cab F40 15 HVAC Clutch Relay Rating Amps Function CR01 35 Rotating Beacon Lights CR02 35 Wiper CR03 35 Wiper Washer CR04 35 Field Lights 1 CR05 20 Field Lights 2 CR06 20 S...

Page 141: ...ront panel to access are provided for the installation of add on video camera s Refer to Machine Display provided in the Cab Section elsewhere in this manual for further information F02 30 Start Solen...

Page 142: ...dle in the DOWN position and lower boom to the ground 6 Shut the engine off 7 Obtain the four 4 Boom Hose Rings located inside cab 8 Loosen nuts on each Boom Hose Ring and remove bolts Set aside for l...

Page 143: ...oom Hose Ring to additional Hose Routing Bracket as shown in the follow ing photo 14 Repeat Steps 9 13 on opposite boom SPRAY BOOMS 90 100 If Equipped The spray booms are controlled by an electro hydr...

Page 144: ...rting the machine WARNING When operating or positioning the booms observe the following safety precautions Monitor both sides of the boom during fold procedure Cradle booms when leaving the machine un...

Page 145: ...y valves and shutting off the outer sections essentially turns it into a 60 ft spray boom Manually folding the outer extensions of a 60 80 90 ft spray boom adjusting the spray valves and shutting off...

Page 146: ...boom breakaway functions When the outer boom section breaks away it will return to the spray position after it has cleared the hazard but will not be in the locked position To Reset the Outer Boom Bre...

Page 147: ...ft Spray Booms Press and hold the Boom Extension Switch located on the side console in the UP position to unfold the left and right boom extensions all the way OUT NOTE Both left and right boom extens...

Page 148: ...the corresponding Left and Right Hand Boom Switches located on the Hydrostatic Drive Control Handle in the UP position to raise the level cylin ders all the way up 3 Press and hold the corresponding L...

Page 149: ...sabling NORAC in the Pulse Display If Equipped NOTE Hagie Manufacturing Company recommends turning the NORAC Monitor OFF when traveling from one field to the next A power switch is located on the back...

Page 150: ...y one of the following boom control switches located on the Hydrostatic Drive Control Handle Transom Switch Up Down Left or Right Hand Boom Switch Up Down NOTE When the system is disabled the boom ima...

Page 151: ...he lower the sensitivity The higher the number the higher the response time and hydraulic demand NOTE Default sensitivity setting is 5 On the NORAC Pulse Monitor Press the Settings Button wrench icon...

Page 152: ...roubleshooting information and safety precautions Refer to Specifications provided in the Introduction Section elsewhere in this manual for information on GPS dimensions on your machine Enabling NORAC...

Page 153: ...con to navigate to the next screen 7 On the Options Screen 2 5 select Headland Assist 8 On the Options Screen 2 5 press the selection area next to Headland Trig ger and select REMOTE to enable NORAC t...

Page 154: ...ers attached to the booms which provide lift level and horizontal extension Options Screen 2 5 Typical View CAUTION When operating or positioning the booms observe the following safety precautions Fai...

Page 155: ...into a 70 ft boom see the following illustrations WARNING When operating or positioning the booms observe the following safety precautions Monitor both sides of the boom during fold procedure Cradle...

Page 156: ...ift level hydraulic manifold Level Cylinders The Level Cylinders located on the left and right hand side of the transom are responsible for the up and down movement of the boom wings when the level co...

Page 157: ...er boom extension and one located on the transom that measure boom height above ground The sensors send a signal to the NORAC control system allowing for position corrections to keep the boom parallel...

Page 158: ...ble for the horizontal extension of the booms to the spray position They also provide breakaway protection for the boom These breakaway cylinders will move backward to a maximum of 45 degrees in the e...

Page 159: ...de of boom Left Extend OUT will recharge the breakaway circuits on the left hand side of boom Auto Fold The Auto Fold feature is the preferred method for unfolding folding the spray boom and makes ope...

Page 160: ...Unfolding Extending the Boom NOTE Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL position If the machine is put in gear during fold operation boom movement will stop 1 Press the Boom St...

Page 161: ...re the Hydrostatic Drive Control Handle is in the NEUTRAL position If the machine is put in gear during fold operation boom movement will stop 1 Press the Boom State Button located on the Machine Disp...

Page 162: ...g the Roll Command Buttons located on the Machine Display Auxiliary Controls Page Press and hold the CW Roll Command Button to roll the boom clockwise Press and hold the CCW Roll Com mand Button to ro...

Page 163: ...the following boom control switches located on the Hydrostatic Drive Control Handle Transom Switch Up Down Left or Right Hand Boom Switch Up Down NOTE If the NORAC System becomes inoperable the Auto...

Page 164: ...e Soil Mode allows the sensors to read the height from the spray nozzles to the ground Crop Mode allows the sensors to read the height from the spray nozzles to the top of the crop canopy On the NORAC...

Page 165: ...tor Press the Settings Button wrench icon located on the main Run Screen to navigate to the Settings Screen Press the Next Button located next to Height and increase or decrease val ues to desired boo...

Page 166: ...ow icon to navi gate to the next screen 5 On the Settings Screen 3 3 press the check page icon 6 On the Options Screen 1 5 ensure the Remote Switches option is selected and press the right forward blu...

Page 167: ...rea next to Headland Mode and select MAIN or WINGS SPRAY BOOM REAR If Equipped NOTE The Rear Spray Boom is controlled through the center spray section of the front boom Installing the Rear Boom NOTE I...

Page 168: ...machine to supply solution to the rear boom 4 On both sides of machine loosely install the Boom Mounting Bracket C to the underside of hood D and insert Rear Boom E 5 While maintaining position insta...

Page 169: ...d continuously adjusted computer controlled system The cab mounted digital spray system console receives information from various inputs to help determine gallons per acre GPA liters per hectare l ha...

Page 170: ...ray System Console The Solution Pump draws solution out of the tank at the rate determined during calibration It dispenses solution through the many valves and hoses that make up the spray system The...

Page 171: ...ation 378 pulses per gallon standard volume system Calibration is listed on the flow meter tag and may vary depending on options and available equipment NOTE John Deere and Raven Controllers Flow Mete...

Page 172: ...controlled by the Main Tank Valve Switch located on the side console Main Tank Valve Switch The Main Tank Valve Switch located on the side console controls the solution tank valve Press the Main Tank...

Page 173: ...itation valve flow rate To increase flow press and hold the Agitation Valve Switch in the UP posi tion To decrease flow press and hold the Agitation Valve Switch in the DOWN position Release the Agita...

Page 174: ...Valve Switches to turn ON Press again to turn OFF NOTE Each Boom Solution Valve Switch is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF Section...

Page 175: ...trol applica tion rate from the section keypad Press ENABLE and MAN to enable man ual rate control through the rate control ler NOTE When MAN is selected press the Pump Speed Rate Switches located on...

Page 176: ...the same time such as turning them off when you reach the end rows and turning them back on when you re enter the field NOTE When the Master Spray Switch is ON a Master Spray Indicator located on the...

Page 177: ...where in this manual for further information on adjusting Air Purge settings and operating instructions Wet Boom The 9 section Wet Boom on your machine is featured with 1 2 5 cm schedule 5 stainless p...

Page 178: ...r is located beneath the center right hand side of machine and is the main strainer to filter solution system impurities and maintain consistent application rates Refer to Service Filters provided in...

Page 179: ...tic Drive Control Handle is in the NEUTRAL position and machine speed is less than 0 5 mph 0 8 km h NOTE The selected drive state will illuminate 6 Position boom to desired position 7 Press the Main T...

Page 180: ...e Field Mode NOTE Increasing or decreasing pump speed will change the application rate through the rate controller 9 Press the Solution Pump Switch located on the side console in the UP On posi tion M...

Page 181: ...speed 13 Frequently observe the pressure gauge If the pressure drops to zero or spray pattern deteriorates turn OFF the Mas ter Spray Solution Pump Main Tank Valve and Agitation Valve Switches until s...

Page 182: ...e Switch to turn ON Press switch again to turn OFF NOTE The Rear Nozzle Switch will illuminate when active FILLING YOUR SOLUTION TANK Fence Row Switches Left and Right Located on the side console Typi...

Page 183: ...Two power ports located near the front fill assembly are provided for chemical pump connection 5 When finished filling the tank close the Solution Tank Fill Valve 6 Remove solution supply from the Sol...

Page 184: ...einstall the fill port cap 9 Raise the Front Fill Assembly to the stored position ensuring it clicks into locked position Rinsing the Front Fill 1 Remove Solution Tank Fill Port cap 2 Attach fresh wat...

Page 185: ...r Pump E Swirl Valve F Chemical Inductor Tank G Fill Port H Fill Valve I Pump Speed Switch J Raise Lower Switch K Pump Activation Lever L Power Ports NOTE Two power ports L are provided for chemical p...

Page 186: ...ter Induct Chemical Fill Port G CONNECTED Fill Valve H OPEN Side Fill Valve A CLOSED Chemical Inductor Valve C OPEN after flow is established Fill Water Induct Dry Chemical Fill Port G CONNECTED Fill...

Page 187: ...Rinse Tank Fill Port 6 Reinstall the fill port cap Rinsing the Rear Fill 1 Remove Solution Tank Fill Port cap 2 Attach fresh water supply connection to Solution Tank Fill Port 3 Turn fresh water suppl...

Page 188: ...bly Solution Tank Sight Gauge Located behind the rear left hand side of cab Typical View CAUTION Wear the appropriate clothing and Personal Protective Equipment PPE when working with agricultural chem...

Page 189: ...gallon 378 L rinse tank mounted on top of the solution tank full of fresh water you may rinse the sprayer out immediately after spraying while still in the field The Rinse System also reduces the extr...

Page 190: ...e status TANK or BOOM 3 Press the Agitation Valve Switch located on the side console in the UP Open position 4 Press the Solution Pump Switch located on the side console in the UP On posi tion Main Ta...

Page 191: ...Press the Agitation Valve Switch located on the side console in the DOWN Close position 2 Press the Main Tank Valve Switch located on the side console in the UP Open position 3 Press the Boom Solutio...

Page 192: ...console are in the ON position before activating the Rinse Switch 2 Press the Rinse Switch located on the side console in the UP position to rinse the boom and nozzles NOTE A Rinse Mode Indicator is l...

Page 193: ...complete press the Rinse Switch to the OFF mid position FOAM MARKER SYSTEM If Equipped The Foam Marker system increases efficiency in the field when spraying by utilizing water from the rinse tank an...

Page 194: ...Switch in the DOWN position if foam application is desired from the Right Foam Drop Return Foam Marker Switch to the MID Off position if no foam is desired 3 Observe system pressure indicated on the A...

Page 195: ...lief Valve is located on the back side of the Air Pressure Regulator to relieve excess pressure if necessary Pull the Pressure Relief Pull Ring OUT to open the valve and relieve system pressure Foam M...

Page 196: ...d There is also no need to dispose of any remaining chemical mixture at the end of use as unused chemical may remain stored in the chemical tank s The concentrated chemical is extracted from the chemi...

Page 197: ...ector Valve s F In Line Suction Strainer s G Tank Drain Valve s Upper H Tank Drain Valve s Lower I Removable Drain Hose J Flow Indicator s K Mixer Assembly 3 Way Valve Handle Flow Positions Refer to t...

Page 198: ...application 1 Calibrate the Spray System Console refer to the manufacturer s operation manual for calibration instructions 2 Ensure there is adequate amount of solution in the chemical tank s and wat...

Page 199: ...rol Handle is in the NEUTRAL position and machine speed is less than 0 5 mph 0 8 km h NOTE The selected drive state will illuminate 8 Position boom to desired position 9 Press the Main Tank Valve Swit...

Page 200: ...ocated on the Machine Display Home Page Field Mode NOTE Increasing or decreasing pump speed will change the application rate through the rate controller 11 Press the Solution Pump Switch located on th...

Page 201: ...ove the Hydrostatic Drive Con trol Handle forward to obtain desired ground speed 15 Frequently observe the pressure gauge If the pressure drops to zero or spray pattern deteriorates turn OFF the Mas t...

Page 202: ...OTE Refer to the provided label for valve handle orientation See following illustration 4 When pump calibration is complete rotate the Outlet Selector Valve s to the TO BOOM position to send chemical...

Page 203: ...mical remains in the tank s at the end of the day it is recommended to rinse chemical from the supply lines and injection pump s To accomplish this 1 Rotate the Inlet Selector Valve s located near the...

Page 204: ...the corresponding Drain Hose into a suitable container 3 Rotate the upper Tank Drain Valve located beneath the chemical tank that you are draining to the OPEN On posi tion away from injection pump Inl...

Page 205: ...em are dependent on the performance of the operator If the spray system is operated within set parameters of the nozzle type and spray system console you will see greater success with your application...

Page 206: ...The chemical manufacturer recommends that the chemical be applied at 20 gallons per acre GPA 187 liters per hectare l ha Joe knows that he can run his sprayer at 10 mph 16 km h across the field He ha...

Page 207: ...based on spraying water at 70 F 21 C English to Metric Conversion Gallons per Acre GPA x 9 354 Liters per Hectare l ha Gallons per Minute GPM x 3 785 Liters per Minute l min Metric to English Conversi...

Page 208: ...8 4 8 9 10 4 11 4 3 6 4 4 5 1 5 9 6 7 7 1 8 3 9 1 3 0 3 6 4 3 5 0 5 6 5 9 6 9 7 6 2 6 3 1 3 7 4 2 4 8 5 1 5 9 6 5 2 3 2 7 3 2 3 7 4 2 4 5 5 2 5 7 2 0 2 4 2 9 3 3 3 7 4 0 4 6 5 1 1 8 2 2 2 6 3 0 3 4 3...

Page 209: ...15 20 30 40 50 60 75 90 0 37 0 42 0 52 0 60 0 67 0 73 0 82 0 90 47 54 67 77 86 93 105 115 37 42 51 59 66 72 81 89 24 28 34 40 44 48 54 59 18 3 21 26 30 33 36 41 45 14 7 16 6 21 24 27 29 32 36 12 2 13...

Page 210: ...45 2 74 3 00 156 180 221 256 287 314 351 384 121 140 171 198 222 243 271 297 81 93 114 132 148 162 181 198 60 70 86 99 111 121 136 149 48 56 69 79 89 97 109 119 40 47 57 66 74 81 90 99 35 40 49 57 63...

Page 211: ...36 4 45 0 51 4 63 2 72 9 81 4 88 9 96 4 31 9 39 4 45 0 55 3 63 8 71 3 77 8 84 4 28 3 35 0 40 0 49 2 56 7 63 3 69 2 75 0 25 5 31 5 36 0 44 3 51 0 57 0 62 3 67 5 20 4 25 2 28 8 35 4 40 8 45 6 49 8 54 0...

Page 212: ...1256 1358 343 420 485 593 685 765 838 905 257 315 364 444 514 574 628 679 206 252 291 356 411 459 503 543 171 210 243 296 343 383 419 453 147 180 208 254 294 328 359 388 128 158 182 222 257 287 314 3...

Page 213: ...uring flow at given pressure Collect one nozzle s spray for one 1 minute in an adequately sized and marked container Verify that the collection equals or is close to the GPM l min for the nozzle press...

Page 214: ...ON 7 SPRAY SYSTEMS 7 73 Further Information Refer to the spray system console manufacturer s operation manual for complete operating and calibrating instructions troubleshooting tips and safety precau...

Page 215: ...ution Valve Indicators Transom if equipped Rate Control Switches Pump Speed Rate Switches Master Spray Switch Spray System Console Wet Booms Nozzle Bodies Section Strainers if equipped Solution Line S...

Page 216: ...mary Solution Pump NOTE The Secondary Solution Pump is controlled through the spray system console NOTE Leaving the Solution Pump Switch in the ON position without flow may result in system damage Pre...

Page 217: ...ied measured in PSI NOTE Pressure will vary according to speed application rate tip size etc NOTE The Secondary Pressure Gauge for Dual Product is equipped with a second set of wet boom plumbing Solut...

Page 218: ...position to close the solu tion tank valves NOTE Main Tank Valve status OPEN or CLOSED is displayed on the Machine Display Home Page Field Mode Agitation Valves Electrical Actuation and Manual Shutof...

Page 219: ...valve flow rate To increase flow press and hold the Agitation Valve Switch in the UP posi tion To decrease flow press and hold the Agitation Valve Switch in the DOWN position Release the Agitation Val...

Page 220: ...valves are controlled by the Boom Solution Valve Switches located on the section keypad In Single Product Mode the Single Product Section Keypad is always used Primary Solution System Sections 1 9 In...

Page 221: ...d with transom mounted Boom Solution Valve Indicators located on the center of the transom which allow you to view system status for the following 2 Fence Row Indicators illuminate when ON 1 Master Sp...

Page 222: ...sole The Pump Speed Rate Switches located on the side console control the flow rate through the spray system NOTE These switches are enabled when the MAN Rate Control Switch located on the side consol...

Page 223: ...is featured with 1 2 5 cm schedule 5 stainless plumbing and delivers solution directly to the spray nozzles which allows for ease of flushing and cleaning of the boom as well as decreased contaminatio...

Page 224: ...s are located throughout each boom section and filter impurities to aid in the avoidance of spray nozzle buildup Refer to Service Filters provided in the Maintenance and Storage Section elsewhere in t...

Page 225: ...ump Valve located beneath center of machine is a 3 flange ball valve that manually separates Tank 1 from Tank 2 Tank 1 Manual Shutoff Valve The Tank 1 Manual Shutoff Valve located beneath center of ma...

Page 226: ...nformation on adjusting Air Purge settings and operating instructions SOLUTION SYSTEM OPERATION DUAL PRODUCT NOTE Ensure the Master Spray Switch located on the Hydrostatic Drive Control Handle is in t...

Page 227: ...ructions 7 Engage the parking brake 8 Start the engine Dual Product Rinse Valve Located on top of the solution tank Typical View Dual Product Rinse Valve shown in the CLOSED position Dual Product Mode...

Page 228: ...Press the Main Tank Valve Switch located on the side console in the UP Open position NOTE The Main Tank Valve Switch activates both of the electric solution tank valves for Tanks 1 and 2 NOTE Main Tan...

Page 229: ...rostatic Drive Control Handle in the ON position NOTICE Do not allow the Solution Pump to run continuously while the Boom Solution Valve Switches are off Failure to comply will generate overheating ca...

Page 230: ...when the corresponding Boom Solution Valve is OFF NOTE Fence Row Rear Nozzle Rate Control and Pump Speed Rate Switches are inactive on the Dual Product Section Keypad Master Spray Switch Located on t...

Page 231: ...xample If the operator desires to change the chemical being applied in Tank 2 and is still going to apply fertilizer he or she can rinse the chemical tank Tank 2 before changing to a new product while...

Page 232: ...e Switch located on the side console in the DOWN position to rinse Tank 2 NOTE A Rinse Mode Indicator is located on the Machine Display Home Page Field Mode and will display current rinse mode status...

Page 233: ...d on the side console NOTE Ensure the Enable Rate Control Switch is in the OFF position 8 Press the Pump Speed Rate Switch located on the side console to increase solution pressure to desired PSI bar...

Page 234: ...eypad to the ON non illuminated position NOTE Each Boom Solution Valve Switch is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF 4 Press the Mast...

Page 235: ...Machine Display Home Page Field Mode and will display current rinse mode status TANK or BOOM 3 When finished rinsing the booms press the Master Spray Switch located on the Hydrostatic Drive Control Ha...

Page 236: ...ition 4 Press the Rinse Switch located on the side console in the DOWN position to rinse Tanks 1 and 2 NOTE A Rinse Mode Indicator is located on the Machine Display Home Page Field Mode and will displ...

Page 237: ...d on the side console NOTE Ensure the Enable Rate Control Switch is in the OFF position 8 Press the Pump Speed Rate Switch located on the side console to increase solution pressure to desired PSI bar...

Page 238: ...duct Section Keypad to the ON non illuminated position NOTE Each Boom Solution Valve Switch is equipped with an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF 4...

Page 239: ...th an indicator light and will illuminate when the corresponding Boom Solution Valve is OFF 9 Press the Master Spray Switch located on the Hydrostatic Drive Control Handle in the ON position NOTICE Do...

Page 240: ...until the pump control screen appears 14 Press the Manual MAN Rate Control Button located on the spray system con sole Master Spray Switch Located on the Hydrostatic Drive Control Handle Typical View...

Page 241: ...position before activating the Rinse Switch 2 Press the Rinse Switch located on the side console in the UP position to rinse the boom and nozzles NOTE A Rinse Mode Indicator is located on the Machine...

Page 242: ...hen rinsing the boom and nozzles ensure the Boom Solution Valve Switches located on the Dual Product Section Keypad are in the ON position before activating the Rinse Switch 7 Press the Rinse Switch l...

Page 243: ...13 Press the Home Button and turn off spray system console if desired 14 When rinsing is complete press the Rinse Switch to the OFF mid position Rate Bump Button Located on the spray system console T...

Page 244: ...Front Fill Assembly 3 Remove fill port cap and connect solu tion supply to the Solution Tank Fill Port 4 Rotate Solution Tank Fill Valve to the OPEN position and fill tank to desired level CAUTION Wea...

Page 245: ...tion Filling the Rinse Tank NOTE Rinse Tank Capacity 100 gallons 378L 1 Pull the Front Fill Release Lever located beneath front end of machine OUT toward operator to unlock the Front Fill Assembly 2 L...

Page 246: ...n 5 When rinsing is complete turn fresh water supply OFF 6 Close the Solution Tank Fill Valve 7 Remove fresh water supply connection from the Solution Tank Fill Port and rein stall cap Side Fill NOTE...

Page 247: ...ing procedures are the same for either a sprayer mounted transfer pump or a nurse tank pump Single or Dual Product Fill Water Only Fill Port G CONNECTED Fill Valve H OPEN Chemical Inductor Valve C CLO...

Page 248: ...rom Fill Port and reinstall cap Solution Tank Sight Gauge A dual Solution Tank Sight Gauge is located behind the rear left hand side of cab to visually check solution level in both sides of the tank a...

Page 249: ...outlet 6 Reinstall Drain Valve Plug and tighten metal flange clamp 7 Repeat Steps 1 6 to drain solution from opposite side of tank APPLICATION DUAL PRODUCT It is important to apply chemicals as recomm...

Page 250: ...nded spray application Whatever your personal preference is ensure that the nozzle complies with the chemical manufacturer s standards for spray control and also any environmental standards for your r...

Page 251: ...x km h x Nozzle Spacing 60 000 GPM 22 6 x 10 x 20 5940 4520 5940 0 76 GPM per nozzle l min 211 3 x 16 x 50 60 000 169040 60 000 2 82 l min per nozzle English to Metric Conversion Gallons per Acre GPA...

Page 252: ...4 7 4 8 4 8 9 10 4 11 4 3 6 4 4 5 1 5 9 6 7 7 1 8 3 9 1 3 0 3 6 4 3 5 0 5 6 5 9 6 9 7 6 2 6 3 1 3 7 4 2 4 8 5 1 5 9 6 5 2 3 2 7 3 2 3 7 4 2 4 5 5 2 5 7 2 0 2 4 2 9 3 3 3 7 4 0 4 6 5 1 1 8 2 2 2 6 3 0...

Page 253: ...14 9 06 15 20 30 40 50 60 75 90 0 37 0 42 0 52 0 60 0 67 0 73 0 82 0 90 47 54 67 77 86 93 105 115 37 42 51 59 66 72 81 89 24 28 34 40 44 48 54 59 18 3 21 26 30 33 36 41 45 14 7 16 6 21 24 27 29 32 36...

Page 254: ...2 24 2 45 2 74 3 00 156 180 221 256 287 314 351 384 121 140 171 198 222 243 271 297 81 93 114 132 148 162 181 198 60 70 86 99 111 121 136 149 48 56 69 79 89 97 109 119 40 47 57 66 74 81 90 99 35 40 4...

Page 255: ...04 113 36 4 45 0 51 4 63 2 72 9 81 4 88 9 96 4 31 9 39 4 45 0 55 3 63 8 71 3 77 8 84 4 28 3 35 0 40 0 49 2 56 7 63 3 69 2 75 0 25 5 31 5 36 0 44 3 51 0 57 0 62 3 67 5 20 4 25 2 28 8 35 4 40 8 45 6 49...

Page 256: ...8 1148 1256 1358 343 420 485 593 685 765 838 905 257 315 364 444 514 574 628 679 206 252 291 356 411 459 503 543 171 210 243 296 343 383 419 453 147 180 208 254 294 328 359 388 128 158 182 222 257 287...

Page 257: ...there are no leaks and that all nozzles are spraying a desirable pattern 14 Continue spraying in the stationary posi tion for at least 10 minutes for proper warm up of the sprayer and system Once the...

Page 258: ...ection Width Example Section 2 of a 120 ft boom with 15 inch 38 cm nozzle spacing 10 spray nozzles 10 Nozzles x 15 Nozzle Spacing 150 Section Width 10 Nozzles x 38 Nozzle Spacing 380 cm Section Width...

Page 259: ...maintenance NOTICE Pump repair and replacement should be performed by qualified service personnel only Replace with properly rated components Refer to your parts manual for further information NOTICE...

Page 260: ...ity 34 gallons 128L Type John Deere Hy Gard J20C Hydraulic Oil Hydraulic oil can be added two different ways 1 Through the hydraulic oil fill port located on the side of the hydraulic return filter ho...

Page 261: ...ousing cover before removing Using a 1 2 wrench remove the four 4 bolts located on top of the hydraulic return filter housing and set aside Remove cover and fill reservoir until oil level reaches mid...

Page 262: ...level is met 6 Reinstall plugs General Maintenance If your machine is going to sit unused for an extended period of time occasionally rotate the wheel hubs by driving the machine forward and backward...

Page 263: ...inal inducement option 30 minutes after the DEF Gauge reads 0 the engine will either be locked at idle or will shut down Refer to the engine manufacturer s service manual for information on how to rec...

Page 264: ...will be reduced by approximately 6 months for every 9 F 5 C above the highest storage temperature as previously listed Long term DEF storage in a machine in excess of 6 months is not recommended If lo...

Page 265: ...ycol based antifreeze Capacity Cooling System Capacity 11 gallons 41L Type John Deere Cool Gard II Engine Coolant Checking Coolant Level Concentration Check coolant level daily Ensure the Surge Tank h...

Page 266: ...manual for further information Engine Fuel NOTE Keep a fire extinguisher nearby when refueling DO NOT fill fuel tank completely Fuel can expand and run over Wipe up all spilled fuel and clean with de...

Page 267: ...em If your system is mistakenly recharged with R 12 refrigerant machine damage such as compressor seizure may result If you do not have the proper equipment it is recommended that you allow an authori...

Page 268: ...ngine is as clean as possible Removal and Replacement NOTE The Engine Air Intake Filter should only be removed if replacement is required 1 Release the six 6 Security Latches located around the filter...

Page 269: ...t recommended to clean the Engine Air Intake Filter element However a clean damp cloth should be used to wipe away dust and debris from the air cleaner housing Radiator Screen To maintain adequate air...

Page 270: ...coop and Engine Scoop Spring Clips Cleaning the Radiator Screen Use compressed air to dislodge large debris and dirt Water from a pressurized hose may also be used or if necessary the screen may be so...

Page 271: ...fficiency Refer to the engine manufacturer s operation manual for further information and specifications Diesel Exhaust Fluid DEF Supply Module Filter Final Tier 4 Engines The DEF Supply Module Filter...

Page 272: ...4 bolts on top of the Return Filter Housing located on top of the hydraulic oil reservoir and set aside 2 Remove Return Filter Housing cover and set aside 3 Remove and discard used Return Filter 4 In...

Page 273: ...6 Using a 24mm wrench to hold the plug in place install new Charge Pump Filter NOTE Hand tighten filter until it makes contact with the o ring then tighten half a turn further 7 Turn the engine ON 8...

Page 274: ...nd turn clock wise to tighten Strainers Refer to your Parts Manual for specific location and replacement part numbers Tank Rinse Strainer Main Tank The stainless steel solution tank on your machine is...

Page 275: ...nd side of machine and the Secondary Solution Line Strainer located near the front right hand side of machine daily for blockage Clean the strainer screen as needed and ensure the gasket is in place b...

Page 276: ...t will have a mesh Rinse Tank Strainer located near the rinse tank outlet Inspect the strainer for blockage if you are unable to obtain adequate pressure Hand Wash Strainer A strainer is located near...

Page 277: ...ter place thumbs on exterior filter housing hardware for additional leverage 5 Place used filter in a sealed plastic bag and dispose NOTE Dispose of filter according to local regulations CAUTION Do no...

Page 278: ...avoid water from entering in 12 Re latch the four 4 Filter Latches Refer to your Parts Manual for replacement part number Charcoal Filter Remove and replace the Charcoal Filter at the first sign of ch...

Page 279: ...Recirculation Filter A Recirculation Filter is located along the right hand side of compartment accessible after the Charcoal Filter has been removed Remove the Recirculation Filter and clean with soa...

Page 280: ...achine is equipped with AWS the steering cylinders on the rear legs also have grease zerks in the tie rod ends that require lubrication Tower Bearing front and rear legs Lubricate daily or as needed N...

Page 281: ...adder Pivot Tube Lubricate the grease zerk located on the back side of the Ladder Pivot Tube every 50 hours of operation or as required Fuel Fill Ladder Gas Spring Axle Lubricate the grease zerk on th...

Page 282: ...nts weekly NOTE White lithium spray grease is recommended Upper Ladder Pivot Points 4 Lower Ladder Pivot Points Platform 4 Gas Spring Axle Grease Zerk Located near the top left hand side of ladder Typ...

Page 283: ...the boom extension daily or as needed Boom Breakaway Lubricate the grease zerk on the Boom Breakaway daily or as needed Boom Breakaway Cylinder Rod End Lubricate the grease zerk on the Boom Breakaway...

Page 284: ...t in roller seizure Pivot Transom Lubricate the four 4 Pivot Transom grease zerks located at the top and bottom of each Pivot Transom every 50 hours of operation or as needed Pivot Transom Ball Joints...

Page 285: ...s needed Boom Fold Linkages Lubricate the grease zerks on the Boom Fold Linkages every 50 hours of operation or as needed SERVICE ENGINE DRIVE BELT Removal Insert a 1 2 square ratchet drive into the b...

Page 286: ...unt a tire contact a local qualified tire service center The tire should be mounted on the rim as shown in the following illustration for optimal traction and tread cleaning action To install wheel ti...

Page 287: ...side tread adjust bearing plates daily Inspect the torque every 100 hours of operation To check torque of the tread adjust bearing bolts 1 Loosen the jam nut on each tread adjust bearing bolt 2 Using...

Page 288: ...rt the machine 2 Turn steering wheel to the right or left 3 When the wheels stop turning continue to turn the steering wheel 3 to 4 full revo lutions this will put the cylinders back in phase with eac...

Page 289: ...this point Re center the cylin ders If the measurements still do not match repeat the cylinder air bleed pro cedure 11 With the cylinders centered adjust the tie rods located on the cylinder rods unt...

Page 290: ...one located on each leg provide a smooth consistent ride quality A ride control valve increases decreases compressed air into the air bags to maintain ride height position as load or wheel position c...

Page 291: ...ted beneath platform on the left hand side of machine provides a volume of compressed air to give faster response for changes in air volume to the air bags The Air Purge Tank if equipped located benea...

Page 292: ...sample of spray tip caps C and inspect the nozzle tips If the tips are plugged or worn clean or replace them Replace spray tips every 1 000 hours of operation or as necessary NORAC Sensor Foam Pads In...

Page 293: ...h season and adjusted as necessary Washing the Machine Wash the machine daily to remove any harmful chemical residue which can be corrosive to paint and steel NOTE Always wash machine thoroughly after...

Page 294: ...ulic Oil Reservoir Level X Check Solution Line Strainer s NOTE Two 2 Solution Line Strainers Primary Secondary are provided with the Dual Product System if equipped X Check Batteries X Check for Leaks...

Page 295: ...Wiper Blade X Fill Windshield Washer Fluid Reservoir X Clean Radiator Grille Screen X Change Engine Drive Belt X Change A C Compressor Belt X Charge A C Compressor X Change Air Intake Filter X Clean R...

Page 296: ...Tube Grease Zerk X Lubricate Boom Transom Pivot Tube Grease Zerks 90 100 X Change Wheel Hub Oil Break in X Check Air Dryer Cartridge X Check Wheel Hub Oil Level X Clean Batteries X Check Tread Adjust...

Page 297: ...ange Air Dryer Cartridge X Change Spray Nozzle Diaphragms and Tips X 120 132 Spray Boom Service Intervals Service Point Daily Before Each Use Weekly As Required Lubricate Roller Mount Assembly Grease...

Page 298: ...10 Thoroughly wash the machine and its attachments Touch up any painted sur faces that are scratched or chipped NOTE For paint touch up recommendations contact your local John Deere dealer 11 Replace...

Page 299: ...oir until no antifreeze comes out of lower hand wash outlet Close valve when finished 6 Press and hold the Hand Wash Foot Pedal located along the left hand lower handrail until no antifreeze comes out...

Page 300: ...nterized prior to storage fill hand wash reservoir with fresh water and drain before use 7 Thoroughly clean the machine and its attachments 8 Perform all recommended services as instructed elsewhere i...

Page 301: ...anufacturingCompanydoesnot recommend any form of transportation other than driving the sprayer Loading the sprayer onto a trailer may result in machine rollover WARNING Never operate the sprayer on a...

Page 302: ...t to warn other drivers unless prohibited by law 4 Know and obey all state laws for driving agricultural equipment on a public road way 5 Adjust machine speed to suit the condi tions 6 Slow down and u...

Page 303: ...ing brake and turn the engine OFF 3 Use tire chocks to keep the trailer from moving 4 Lower the trailer ramps and set the ramp spacing for the machine s tread width setting 5 Carefully release the sec...

Page 304: ...G Do not lift machine by more than one or two lifting points at the same time Failure to comply will cause the machine to become unstable resulting in serious injury or death WARNING Use extreme cauti...

Page 305: ...aches desired height 7 Install Lock Pins to the base of jack 8 Reverse steps to lower machine Align Jack with Lifting Point Containment Ring Typical View Insert Jack into Lifting Point Containment Rin...

Page 306: ...ld boom extension when main boom is in cradle Do not operate machine with one boom wing out of cradle and the other boom wing in cradle Ensure booms are folded and in cradle before transporting the ma...

Page 307: ...7 Turn the engine OFF before connect ing any hoses or electrical lines 8 Connect all Solution Foam Marker if equipped NORAC if equipped Hydraulic and Electrical Connections Solution Connection Lock P...

Page 308: ...eft hand side of machine ensuring full engagement Push the Quick Connect Handle located on the Hydraulic Electric Multi Coupler Assembly OUT to engage hydraulic electrical connections Solution Connect...

Page 309: ...2 Press and hold the Transom Switch located on the Hydrostatic Drive Control Handle in the UP position to raise the boom until the Attachment Hooks fully engage NOTE Press and hold the Transom Switch...

Page 310: ...full engagement NOTE If necessary adjust the level cylinders to free the Lock Pins 14 Place boom stands in the TRAVEL posi tion by removing the lock pin and mount ing bolt and sliding the leg all the...

Page 311: ...event the attachment from sinking into the ground NOTE It is NOT recommended to store the attachment on a soft surface for an extended period of time due to the risk of settling soil even when blocks...

Page 312: ...blies by pulling the Lock Pins located on the front left and right hand side of machine OUT as far as it will go until it is in the lock out position NOTE Lock out position prevents re locking while a...

Page 313: ...Solution Connection Dual Product System Solution Connections If Equipped Air Suspension Valves Located on the left hand front air bag Typical View Left Hand Right Hand Boom Solution Valve Switches Loc...

Page 314: ...ect may be felt when the weight of the boom has been relieved from the machine Once the air bags have cycled the machine will adjust to the new weight 10 Engage the parking brake 11 Turn the engine OF...

Page 315: ...the Lock Pins IN 17 Start the machine 18 Disengage the parking brake and slowly back away from the boom 19 If the air bags were previously deflated raise the machine by rotating the corre sponding Ai...

Page 316: ...featured with two 2 boom stands located on the transom To Extend Booms Stands 1 Remove Lock Pin located on the outer side of transom frame and set aside 2 While supporting the bottom foot end of boom...

Page 317: ...n travel position AIR SUSPENSION EXHAUST Air Bags The Air Suspension Exhaust System is used to manually inflate deflate the air bags on your machine providing you with a smooth consistent ride quality...

Page 318: ...ually shut the pump down in the event of system failure i e leaks faulty pressure switch etc NOTE The Hand Wash System is powered by battery power and will operate even when the machine is off CAUTION...

Page 319: ...evel Reinstall fill cap Dispensing Fresh Water To Dispense Fresh Water From Upper Water Outlet Press and hold the Hand Wash Foot Pedal located along the lower handrail on left hand side of machine Rel...

Page 320: ...Press and hold the Hood Actuator Switch located near front top of hood in the OPEN Left position Release Hood Actuator Switch when hood has opened to desired position NOTICE Do not operate machine wit...

Page 321: ...LADDER FUEL FILL Your machine is featured with a Fuel Fill Ladder for ease in accessing the fill ports on the fuel and diesel exhaust fluid DEF tanks To Lower Ladder 1 Remove the two 2 Lock Pins locat...

Page 322: ...ollowing photo 4 Using both hands pull ladder towards you ensuring the upper ladder is seated flush in the track detents on both sides 5 Pull back Security Pin located on the lower right hand side of...

Page 323: ...ower section of lad der 8 Engage Security Pin into LOCKED posi tion NOTE Ensure the upper section of Ladder is seated flush in the track detents on both sides 9 Ladder is now ready for use To Raise La...

Page 324: ...Panel 1 install Support Hook Assemblies into the correspond ing Hinge Bushings located along frame 3 Install Cotter Pin onto the end of each support hook NOTE Ensure belly shield nuts and bolts are lo...

Page 325: ...k Assemblies into the correspond ing Hinge Bushings located along frame 3 Install Cotter Pin onto the end of each support hook NOTE Ensure belly shield nuts and bolts are loose 4 Repeat Steps 2 3 to i...

Page 326: ...ings with Hanger Pins Attach by reinserting the Securement Pins 8 Using a 1 2 wrench or socket tighten the belly shield nuts and bolts as shown 9 Lift and secure Panels 5 and 6 tighten ing belly shiel...

Page 327: ...at the end of the assembly insert a 1 8 stainless steel rivet through the top of Curtain Support Strip Brush Curtain and Curtain Mounting Bracket NOTE Ensure Curtain Mounting Bracket bend is facing UP...

Page 328: ...just removed through the corresponding Brush Curtain holes located at bottom of curtain and reinstall bolts to hood bracket as shown in the following illustration Brush Curtain Installation Typical V...

Page 329: ...ing Bracket Hardware bracket hanger pin and bolt together NOTE Ensure the hanger pin hole opening is facing toward the length of the bracket 4 Attach Brush Guard Rail to left hand cross member by inst...

Page 330: ...wn in the following photo Tighten bolt with a 9 16 wrench 8 Using a tape measure ensure the dis tance from the outer edge of the right and left hand cross member support tube to the inner edge of the...

Page 331: ...r distance 11 Repeat Step 15 on opposite side ensur ing 24 61 cm distance 12 Once proper distance is achieved hand tighten top and bottom Anchor Bolts of each center Brush Guard Rail 13 Starting at th...

Page 332: ...hand tighten with a 1 2 wrench 2 Install support hook into the correspond ing hinge bushing located beneath the front end of machine near tread adjust bolts 3 Install support hook into hinge bushing o...

Page 333: ...3 Slide Crop Divider Mounting Plate beneath leg plate as shown in the fol lowing photo 4 Align Leg Mounting Bolt and Crop Divider Mounting Plate holes and rein stall previously removed bolts tightenin...

Page 334: ...ghten with a 33 mm socket air wrench Refer to Service Bolt Torque provided in the Maintenance and Storage Section elsewhere in this manual for further infor mation 4 Perform Steps 1 3 to install remai...

Page 335: ...lt and tighten with a 5 16 hex wrench NOTE Repeat for each adapter assembly location around the wheel hub 10 Install remaining 1 4 bolt tighten with 3 8 wrench and nut tighten with 7 16 wrench 11 With...

Page 336: ...o center of wheel cover ensuring the hole openings of each are properly aligned 14 Install 1 4 bolt through ring and wheel cover tightening with a 3 8 wrench Wheel cover installation complete Hub Cap...

Page 337: ...le screen Faulty radiator cap Fan malfunction Faulty thermostat Low coolant level Reduce load Remove foreign material and clean all items Replace radiator cap Check fan speed Replace thermostat Refill...

Page 338: ...tact your local John Deere dealer for assistance Machine will not move in either direction Engine speed too low Oil level in hydraulic reservoir too low Clogged pressure filter Hydrostatic System fail...

Page 339: ...than AWS shutoff speed Sensor or valve malfunction This is left up to the operator s discretion Contact your local John Deere dealer for assistance AWS System inoperable machine will only move at slow...

Page 340: ...er 5 10 Lifting Your Machine 10 4 Machine Display 3 28 Modular Injection System 7 55 Operator s Station 3 5 Pressure Washer 5 11 Product Warranty 1 2 Quick Tach System Spray Booms 10 6 Reversible Fan...

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Summary of Contents for UpFront STS 16

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Summary of Contents for UpFront STS 16

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