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Installation and Maintenance Manual, Compact CA
Contents
1.
GENERAL ..............................................................................................................................4
1.1
Safety precautions .. ...............................................................................................................4
1.
Motor data ...............................................................................................................................5
1.3
Functional description .............................................................................................................6
2.
TECHNICAL DATA .................................................................................................................7
.1
Recommended charge pressure.............................................................................................7
.
Sound from a complete installation .........................................................................................8
.3
Choice of hydraulic fluid ..........................................................................................................9
Environmentally acceptable fluids .........................................................................................10
3.
INSTALLATION ....................................................................................................................11
3.1
Mounting instructions ............................................................................................................11
Thread for mounting tool .......................................................................................................1
Spline ...................................................................................................................................1
3.1.1 Lifting methods......................................................................................................................13
Standing the motor on a flat surface .....................................................................................15
3.1. Mounting the coupling onto the motor shaft ..........................................................................16
Instruction to follow when mounting the COMPACT CA motor on a driven shaft ..................16
3.1.3a Fitting the torque arm to the motor . ......................................................................................18
3.1.3b Fitting the double ended torque arm .....................................................................................19
3.1.4a Mounting the motor onto the driven shaft - shaft coupling ....................................................0
3.1.4b Mounting the motor onto the driven shaft - splines ...............................................................
3.1.5 Removing the motor from the driven shaft ............................................................................4
3.1.6 Mounting the reaction point . .................................................................................................5
3.1.7 Brake MDA ............................................................................................................................6
3.1.8 Brake MDA 5, 7 & 10 . ...........................................................................................................6
3.1.9 Mounting MDA 5, 7 & 10 .......................................................................................................7
3.1.10 Draining of brake cylinder ....................................................................................................7
Disassembly of MDA 5, 7 &10 .............................................................................................8
3.1.11 Brake MDA 14 & 1 . .............................................................................................................9
3.1.1 Mounting MDA 14 & 1 . .......................................................................................................30
3.1.13 Draining of brake cylinder . ...................................................................................................30
Disassembly and assembly of MDA 14 & 1 . ......................................................................31
3.1.14 Control of braking torque . .....................................................................................................31
3.1.15 Motors with -speed valve ....................................................................................................3
Mounting of -speed valve on CA 50 - 10 ..........................................................................3
3.
Oil connections .....................................................................................................................33
3..1 Direction of rotation of motor shaft ........................................................................................35
Motor with displacement shift valve .....................................................................................35
3.. Draining and venting the motor .............................................................................................36
3..3 Flushing ................................................................................................................................37
4.
OPERATING INSTRUCTIONS .............................................................................................37
4.1
Storage .................................................................................................................................37
4.
Before commissioning ...........................................................................................................37
4.3
Commissioning .....................................................................................................................38
4.4
Periodic maintenance ...........................................................................................................38
Maintenance chart ................................................................................................................38
Axial thrust bearing . .............................................................................................................39
Motor .....................................................................................................................................39
Filters ....................................................................................................................................40
Oil..........................................................................................................................................40
4.5
Oil inspection ........................................................................................................................40
5.
FAULT FINDING ...................................................................................................................42
DECLARATION OF CONFORMITY .....................................................................................44
Contents
