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64 

Select the white pair of wires at the front of the chassis.
Tuck the excess-wire into the corner and connect one
wire to each of the lugs on the thermal breaker. Solder
each.

Select the left output module, check it as before to see
that underside connections near the holes are secure,
and that the holes are visible. Place it against the left side
of the chassis with the breaker at the front, board up.

Prepare a 6” green wire. Connect one end to hole #lo.

(S). Be sure it cannot touch the transistor mounting
screw! Connect the other end to FL lug #2.  (S).

Select the green and white pair from output terminals
LB and LR. Connect the green wire to hole #7.  (S). Con-
nect the white wire to hole #5.  (S).

Select the white pair from LF. Connect the shorter wire
to hole # 8  (S). connect the other wire to hole #6 (S).

Prepare a 5 1/2 white wire. Connect one end to hole 3.

(S). Connect the other end to FL lug #4.  (S).

Select 4 sheet metal screws and fasten the module to the
chassis, making sure no wires are trapped.

Select the green and white pair from input socket LS.
Connect the green wire to the top rear hole #2.  (S). Con-
nect the white wire to hole #l. (S). Solder these on the
back of the board.

 Tuck the excess of the remaining white pair of wires into

the front corner, and connect one wire to each lug of the
thermal breaker. Solder each.

 Select the 7 ampere  slo-bid  fuse (a slo-bid fuse has distinc-

tive internal construction) and install it in the single fuse
clip FC.

65   Select four 5 amp regular fuses, and install them in the

dual fuse clips FL and FR.

66   Select the two 2 amp fuses, and install them in the twist

type fuse holders on the back panel. These fuses will pro-
vide reasonable protection for most speakers. See the
Operation section of this manual for more detailed infor-
mation. The remaining 5 amp fuses are alternates for
the back panel holders for high power test purposes.

67   For lowest distortion performance and lowest noise, cor-

rect placement of some wires is important. The wires
from the output terminals and the back panel fuse
holders should be kept against the chassis. The input
socket pairs should be about an inch above the chassis,
(the left pair can be tucked under the rear chassis lip),
and should turn upwards at the bottom center of the cir-
cuit board, about 1/2" to 1” off the board, in the plane
defined by the edges of the finned heat sinks. The wires
to the dual fuse clips should be kept away from the board
and against the chassis, bringing the excess length for-
ward of the fuses. The leads to the power supply
capacitors should be kept away from the boards. The

green ground leads from the black output terminals and
the ground lug should be brought together through most
of their length.

68    Check all your soldered connections - especially those

on the fuse clip lugs, which are sometines difficult to
solder to. Clip off any excess bare wire which could short
to adjacent lugs or the chassis. Pay particular attention
to the stranded wires from the transformer and line
cord, and check the power switch connections. Now
turn the amplifier upside down and shake out any bits of

wire or solder.

69 

q  

Slide the cover in place, and install it with the eight sheet

metal screws.

70   Remove the backing from the serial number label, and

apply it to the bottom at the center rear. (This may have
already been done at the factory.)

IF PROBLEMS ARISE

Each circuit module, which comprises all the “active”

amplifier circuitry, has been incircuit tested to standards iden-
tical to factory built amplifiers, prior to being packed in a kit.
Thus, with careful assembly, the likelihood of a circuit fault is
near zero. If you are certain the problem lies in the power
amplifier, check the pilot lamp. If it is blinking, excessive
temperature has shut down the amplifier. After a few minutes to
cool, it will turn on automatically. If it soon shuts down again,
and the amplifier has sufficient ventilation, the malfunction is
either internal, or the result of an excessive (and very likely
inaudible) input signal. In that case, the source must be
investigated.

If the pilot lamp is not lighted, the main fuse in the single fuse

clip near the power switch is probably open. If a replacement 7
ampere Slo-Blo fuse (do not use a larger value) also blows, the
amplifier has a power supply problem, and requires profes-
sional service.

If there is a problem in only one channel of the amplifier, that

channel may be isolated by removing the power supply fuses in

the adjacent dual fuse clip, and the other channel may be used
monophonically. We do not encourage local service of this

amplifier because some components may not be available lo-
cally, and substitutions are not recommended at all. You may
return a defective module for factory service. This reduces ship-
ping weight and the likelihood of damage. To remove the
module (leave the heat sink attached to the circuit board) tag
each wire with the circuit board hole number as you unsolder it
from the board, and 

insulate 

each bare wire end. It is safer to

also remove the power supply fuses from that channel. The
wires to the thermal breaker must be temporarily 

soldered

together, 

and insulated.

Adjustments for Bias and DC Offset

These two potentiometers on each circuit board have been

set at the factory and should not normally require adjustment
for the life of the amplifier. In the event of repairs such as tran-
sistor replacement, the following is the procedure, after remov-
ing all input and output connections to the amplifier.

10

Summary of Contents for DH-200

Page 1: ...SEMBLY CAUTION IF THE SPEAKER FUSES BLOW SOME DISTORTED SOUND CAN BE HEARD THEREFORE IF AMPLIFIER MALFUNCTIONS ALWAYS CHECK FOR BLOWN FUSES FIRST serial number in all communications THE DAVID HAFLER COMPANY 5910 Crescent Boulevard Pennsauken New Jersey 08109 ...

Page 2: ...e made a better choice The oversized power transformer and bridge rectifier the massive heat sinks the conservative operating levels of the MOSFET output devices all are evidence of the design efforts to achieve exceptional reliability simultaneously with state of the art sonics and specifications And this circuit is convertible to a high power monophonic amplifier with comparable stability and sp...

Page 3: ...l content such as oscillation Failing evidence of this the amplifier may have malfunctioned Because of the very large heat sinks it is highly unlikely that any normal signal will cause the amplifier to overheat Loudspeaker Fuse Selection The DH 220 power amplifier is supplied with 2 amp fuses in the speaker lines Experience has shown that since an overload must exist for a few seconds for a fuse t...

Page 4: ...s been internally modified for monophonic bridged operation the output is taken from the two red terminals only Then the black terminals are left unconnected Headphones are normally operated from the loudspeaker outputs but are usually connected through a junction box which provides switching from phones to speakers Such a box usually provides some added resistance to reduce the sensitivity of the...

Page 5: ...bond When cool check the con nection by wiggling the wire If in doubt or if the connection is not shiny re heat the joint Excess solder may be removed from a connection by heating it and allowing the solder to flow onto the iron which is then wiped on the sponge ALL SOLDER USED MUST BE ROSIN CORE Never use acid core solder or any separate flux in electronic work Silver solder is also not suitable ...

Page 6: ...lements is left to the builder Take the time to be accurate and neat and you can be sure that your completed amplifier will meet the performance of a factory assembled unit and can con tinue to perform properly for years to come Check your work and make sure the entire step has been completed before plac ing a check mark in the space provided and continuing on to the next step KEP nuts have been s...

Page 7: ...front The switch snaps into chassis hole PS from the outside 13 q Select the AC line cord and the plastic strain relief Separate the two conductors for 2 Cut 1 off one of the two leads and strip 1 4 of insulation from each lead Twist the strands tightly and tin each end Make a sharp V in the cord 81 2 from the longest cut end by bending it back on itself Install the relief with the small end neare...

Page 8: ...uter tabs while the wire does not protrude into the spade clamp area Tin the bare wire end Bend the shorter middle set of tabs tightly around the bare wire and then bend the longer tabs around the insulation Then flow solder into the joint around the bare wire keeping the solder away from the spade section 29 Prepare a 2 white wire Connect one end to FC lug 2 S Select another spade lug and solder ...

Page 9: ...dered You will be making con nections from the top side to holes 3 5 6 7 8 and 10 Make sure the proper connection point is clear at each of these If it is filled with solder running the iron along the underside will uncover the hole and it may be cleared with a wooden toothpick Now position the right module with the breaker at the front when the long bottom row of eyelets is next to the chassis wi...

Page 10: ...terminals and the ground lug should be brought together through most of their length 68 Check all your soldered connections especially those on the fuse clip lugs which are sometines difficult to solder to Clip off any excess bare wire which could short to adjacent lugs or the chassis Pay particular attention to the stranded wires from the transformer and line cord and check the power switch conne...

Page 11: ...lp you locate the source of a prob lem may be obtained by calling the Technical Services Depart ment at 609 662 6084 8 a m 4 30 p m E T It is helpful to know the serial number of the unit and the results of any tests you have performed SERVICING AN AMPLIFIER MODULE If you are certain that the problem is confined to one of the amplifier modules comprising the circuit board heat sink and output tran...

Page 12: ...uired when the multi voltage transformer is used This is supplied in kits which include the special transformer If the amplifier is operated with 200 to 240 volt tines the 7 amp line fuse which is supplied should be replaced with a 4 amp Slo Blo type fuse n VOLTAGE CHART measured with 120 volt line no signal with respect to the ground buss between the two capacitors in the power supply E B c E B c...

Page 13: ...3 XA012 XA014 XPO14 WA016 AH326 XKOll XK012 SLlll HR144 XK018 XK016 TA123 Hardware Envelope 1 Lug solder type internal tooth 6 4 Lug solder type lO 3 Lug spade l 4 12 Nut 4 40 KEP 11 Nut 6 32 KEP 4 Nut l0 32 KEP 2 Nut l 2 for fuse holder 12 Screw machine 4 x 5 16 10 Screw machine 6 x l 2 4 Screw machine l0 x l 2 4 Screw l0 x l 4 SEMS 16 Screw sheet metal 6 x l 2 1 Screw machine 6 x 3 4 4 Washer fl...

Page 14: ......

Page 15: ...36 RZo13 RMo21 RM013 RC023 RC053 RZOll RZOll RD114 RDl15 RC013 RW012 RW013 RM053 RDll7 RDI 17 RDll4 RDl14 RDI 13 CP115 CP134 CP135 CP136 CP136 CC125 CC125 CN113 CP133 CP134 CP135 CL122 CP135 CL122 CP135 CP135 CP133 CP135 CP135 CC125 C22 C23 C40 1 C402 C403 C404 C405 C406 C407 C408 Dl D2 D3 D4 D5 D6 D7 D8 D9 DlO Dll D12 D13 D14 D15 D16 D40 1 0 1 mfd lOOV Film 0 1 mfd lOOV Film OOl mfd 25OV Film 680...

Page 16: ... IO kHz 0 007 20 kHz 0 012 Frequency Response into 8 ohms 3 dB 2 Hz to 160 kHz at 1 watt O 0 5 dB 6 Hz to 60 kHz at 1 15 watts Rise Time 10 kHz 60 volts peak to peak square wave 10 to 9 0 2 5 us Slew Rate 10 kHz 60 volts peak to peak square wave 30 VI s Semiconductor Complement 26 transistors 8 power Mosfets 29 diodes 4 zener diodes 1 diode bridge Typical Channel Separation 20 Hz 75 dB 1 kHz 85 dB...

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Page 20: ...The amplifier circuit can safely accommodate lower impedance loads of course The conversion which takes less than an hour involves only changes to the input wiring and installation of the switch with its mounting bracket and one resistor These instructions assume familiarity with the usual kit building descriptions and reminders For more details in this regard see the con struction section of your...

Page 21: ...tal screws Select the switch and its 2 nuts lockwasher and indexing flat washer and the switch mounting bracket Install one nut all the way onto the switch collar and follow it with the indexing washer with its lugprojecting towards the handle lever Mount the switch on the bracket so that the lever points in the direc tion of the bracket flange and the indexing lug engages the locating hole in the...

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